MK Diamond Products MK-101-24 Owner's Manual & Operating Instructions
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MK Diamond Products MK-101-24 Owner's Manual & Operating Instructions

Tile saw
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MK-101-24
OWNERS MANUAL &

OPERATING INSTRUCTIONS

MK-101-24
Revision 101
10.2011
Manual Part No. 169689
Caution: Read all safety and operating instructions before
using this equipment. This owners manual MUST
accompany the equipment at all times.

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Summary of Contents for MK Diamond Products MK-101-24

  • Page 1: Operating Instructions

    MK-101-24 OWNERS MANUAL & OPERATING INSTRUCTIONS MK-101-24 Revision 101 10.2011 Manual Part No. 169689 Caution: Read all safety and operating instructions before using this equipment. This owners manual MUST accompany the equipment at all times.
  • Page 2 INTRODUCTION Congratulations on your purchase of a MK-101-24 Tile Saw. We are certain that you will be pleased with your purchase. MK Diamond takes pride in producing the finest construction power tools and diamond blades in the industry. Operated correctly, your MK-101-24 should provide you with years of service. In order to help you, we have included this manual.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS SAFETY Safety Messages General Safety Precautions California Proposition 65 Message Hazard Symbols Electrical Requirements Safety Label Locations Product Specifications UNPACKING, TRANSPORT and ASSEMBLY Unpacking Contents Transport Stand Assembly 14-16 SETUP, STARTUP, ADJUSTMENT, OPERATION and SHUTDOWN Setup 17-19 Operation 20-23 Cutting Head Adjustment...

  • Page 4: Safety Messages

    MK-101-24 SAFETY Read and follow all safety, operating and maintenance instructions. Failure to read and follow these instructions could result in injury or death to you or others. Failure to read and follow these instructions could also result in damage and/or reduced equipment life.
  • Page 5 MK-101-24 SAFETY MAKE THE WORKSHOP KID PROOF Make the workshop kid proof by using padlocks, master switches or by removing starter keys. DO NOT FORCE THE TOOL A power tool will do a job better and safer operating at the rate for which it was designed.

  • Page 6: California Proposition 65 Message

    MK-101-24 SAFETY USE RECOMMENDED ACCESSORIES Consult the owner’s manual for recommended accessories. Using improper accessories may increase the risk of personal or by-stander injury. NEVER STAND ON THE TOOL Serious injury could occur if a power tool is tipped, or if a cutting tool is unintentionally contacted.

  • Page 7: Hazard Symbols

    MK-101-24 SAFETY HAZARD SYMBOLS ELECTRICAL SHOCK NEVER touch electrical wires or components while the engine is running. They can be sources of electrical shock which could cause severe injury or burns. ROTATING PARTS Keep hands, feet, hair, and clothing away from all moving parts to prevent injury. Never operate the motor with covers, shrouds, or guards removed.

  • Page 8: Electrical Requirements

    MK-101-24 SAFETY ELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS In order to prevent potential electrical shock and injury, the following electrical safety precautions and symbols should be followed at all times! WARNING In case of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock.
  • Page 9 MK-101-24 SAFETY WARNING To avoid the possibility of the appliance plug or receptacle getting wet, position the machine to one side of a wall mounted receptacle. This will prevent water from dripping onto the receptacle or plug. A “drip loop,”...

  • Page 10: Safety Label Locations

    MK-101-24 SAFETY SAFETY LABEL LOCATIONS Safety labels contain important safety information. Please read the information contained on each safety label. These labels are considered a permanent part of your saw. If a label comes off or becomes hard to read, contact MK Diamond or your dealer for a replacement.

  • Page 11: Product Specifications

    The MK-101-24 is a versatile Tile Saw. Operated and used according to this manual, the unit will pro- vide years of dependable service. The MK-101-24 is engineered as a table top or stand mounted wet tile saw. The saw include a power- ful 120V totally enclosed capacitor start motor with a thermal protective overload.

  • Page 12: Unpacking

    If within one (1) Year from the date of purchase, this MK Diamond saw fails due to defect in material or workmanship, MK will repair it, free of charge when the unit is re- turned to the dealer where it was purchased. This warranty DOES NOT cover normal wear or damage resulting from operator abuse. In no event shall MK Diamond Products, Inc.

  • Page 13: Stand

    MK-101-24 PRODUCT SPECIFICATION StanD (Optional) The MK-101-24 weighs approximately ninety-eight (98) pounds; follow the CAUTION guidelines for transport in the TRANSPORT section, when placing it on the stand. If using the MK Diamond Stand, Part # 168244, follow these steps.

  • Page 14: Assembly

    MK-101-24 ASSEMBLY Cutting Head Installation Follow the assembly instructions to prepare your MK-101-24 for operation. NOTE: If the cutting head is installed, go to the next step. Ensure Cutting Head Stop is in Install the Cutting Head onto the Align Cutting Head rear Pivot upward position.

  • Page 15: Diamond Blade Installation

    MK-101-24 ASSEMBLY Diamond Blade Installation NOTE: When installing the Retaining Nut, do not “cross-thread” and DO NOT over tighten. Position Movable Cutting Table Raise the Blade Guard by Locate the Shaft Lock push to the front of the saw. loosening the wingnut.

  • Page 16: Assembly

    MK-101-24 ASSEMBLY Adjustable Cutting Guide Installation NOTE: The Adjustable Cutting Guide can be used on either side of the Diamond Blade. Place the Adjustable Cutting Guide onto the Movable Cutting Table Ruler/Stop and tighten the retaining thumbscrew. Splash Guard Installation...

  • Page 17: Setup

    Connecting the Water Pump 1. To prevent the possibility electrical shock, the MK-101-24 MUST be de- WARNING energized when connecting the Water Pump. 2. To prevent the possibility of electrical shock, use only MK Diamond qualified replacement parts.
  • Page 18 2. Verify the On/Off switch is in the OFF position. 3. Before connecting the MK-101-24 to a power supply, be sure the voltage, cycle and phase of the job site power source meet these requirements.
  • Page 19 MK-101-24 SETUP VOLTAGE: 120V CYCLE: 60hz PHASE: 1-phase 4. I f using an extension power cord, make sure, the length and wire gauge cor- respond to the requirements listed in on page 9. An extension power cord that is too small in wire gauge (diameter), or too long in length, will cause the motor to overheat and could cause premature failure.

  • Page 20: Operation

    MK-101-24 OPERATION Cutting Straight Edges DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for CAUTION which it was designed. Position the Adjustable Cutting Tighten the retaining Place the tile against the Guide to desired cut length.
  • Page 21 MK-101-24 OPERATION Diagonal Cutting (Optional) To cut diagonal, the Dual 45º Flat Angle Guide (MK Diamond Part No. 134577-MK) NOTE: should be used. DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for CAUTION which it was designed.
  • Page 22 MK-101-24 OPERATION 45° Miter Cutting (Optional) NOTE: To cut 45º Miters, the 45º Bullnose Miter Guide (MK Diamond Part No. 153201-MK) should be used. DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for CAUTION which it was designed.

  • Page 23: Operation

    MK-101-24 OPERATION Off-angle Cutting (Optional) NOTE: To cut angles other than 45º angles or Miters, a 90º Protractor (MK Diamond Part No. 134569-MK) should be used. DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for CAUTION which it was designed.

  • Page 24: Cutting Head Adjustment

    MK-101-24 ADJUSTMENT adjusting the Cutting Head NOTE: For larger tiles and maximum cutting length, the cutting head should be in the front pivot hole. CAUTION The Cutting Head is heavy! Care must be used when changing the position of the Cutting Head.
  • Page 25 MK-101-24 ADJUSTMENT adjusting the Post for Maximum Cutting Length The Cutting Head and Post are heavy! Use care when changing the position CAUTION of the Cutting Head. Loosen the Post Support and Remove the Cutting Head (See Remove Water Basin and retaining bolts.

  • Page 26: Cleanup

    1. If an external water source was used, steps A through C may be skipped. NOTES 2. Dispose of waste water in accordance with applicable Federal, State and Local laws. Place the Water Pump Run the MK-101-24 until clear Remove the Water Basin in an external container. water is seen at the blade from the MK-101-24.

  • Page 27: Maintenance

    48 hours of operation (See V-belt Inspection). Maintenance Following Use To extend the life of the MK-101-24, the following procedure should be performed after each use. Lubricate all points listed below with light oils such as, 3 in 1, WD-40, etc. CAUTION Ensure the saw is off and disconnected before performing any maintenance.

  • Page 28: Monthly Maintenance

    MK-101-24 MAINTENANCE Monthly Maintenance The following maintenance should be performed Monthly. Remove the Diamond Blade. Lubricate the Outer Flange Lubricate the Arbor Shaft. and Retaining-nut. Verify the Roller Wheel Verify all motor mounting Verify the Motor Adjustment Assembly is tight and in Bolts are tight.
  • Page 29 MK-101-24 MAINTENANCE Lubricate the Cutting Head Lubricate the Cutting Head Lubricate the Cutting Head Adjustment Knob. Adjustment Knob retaining Pivot Shaft. holes. Flow Adjustment NOTE: If flow to the diamond blade requires adjustment, perform the following actions. Increase cooling flow by releas- Reduce cooling flow by ing the Flow Adjusting Clamp.
  • Page 30 MK-101-24 MAINTENANCE Diamond Blade Change-out NOTE: When installing the Retaining Nut, do not "cross-thread" and DO NOT over tighten the nut. Locate the Shaft Lock push Remove Retaining Nut and Outer Remove the Diamond Blade button on the underside of the...
  • Page 31 MAINTENANCE Micro-V Belt Inspection, Adjustment and Replacement The MK-101-24 is designed with power transmission Micro-V Belt. In order to ensure the MK-101-24 operates a peak efficiency, the Micro-V Belt should be inspected monthly, and changed if the Micro-V Belt shows damage and/or excessive wear.
  • Page 32 MK-101-24 MAINTENANCE Push the motor toward the front Remove the Micro-V Belt Install the new Micro-V Belt of the Cutting Head to loosen (MK Diamond Part No. 158194) the Micro-V Belt Verify the Micro-V Belt is seated Tighten the Motor Adjustment...

  • Page 33: Troubleshooting

    MK-101-24 TROUBLESHOOTING Blade will not cut properly Check for Smoothness Check for proper blade rotation. Ensure the Blade Core or “Glazing” (Dress blade is not bent. if needed). Verify the blade is correct for the material being used. Movable Cutting Table Does Not Move Correctly...

  • Page 34: Cooling Flow

    MK-101-24 TROUBLESHOOTING Cooling Flow Verify the cooling flow Remove the Cooling Transfer Place Pump into a bucket of Adjusting Clamp is open. If flow Tube from the Blade Guard water and check flow. If flow exists, go to Step B.
  • Page 35 MK-101-24 TROUBLESHOOTING Blade Stops Turning Allow motor to cool and de- Verify all plugs fully installed. press motor Overload Reset Check Ground Fault Circuit Switch Interrupter NOTE: Verify circuit breaker at least 20 amps - if not, move to 20-amp circuit.
  • Page 36 MK-101-24 TROUBLESHOOTING Blade Alignment Procedure The Movable Cutting Table of the MK-101-24 may become misaligned with the Cutting Head of the Tile Saw over time. Should misalignment occur, perform the following steps to realign the Tile Saw. NOTE: If alignment problems are the result of a warped blade, a bent frame or bent support arm, or, if alignment is off by more than 1/8-inch, contact the MK Diamond Service Center –...
  • Page 37 MK-101-24 TROUBLESHOOTING Horizontal Rough alignment The Horizontal alignment will ensure that straight cuts (or Rip Cuts) are made. Pull Movable Cutting Table Position Cutting Head Move Guide Bar until Blade is to front of Tile Saw. to normal Cut Depth.
  • Page 38 MK-101-24 TROUBLESHOOTING 90° Alignment Verification 90º-alignment verification ensures the blade cuts tile straight up and down and not at an angle. The Diamond blade must be removed and reinstalled when removing the blade guard. NOTE: If the blade is misaligned following 90º-alignment verification, return the saw to MK Diamond for repair.
  • Page 39 NOTES...

  • Page 40: Exploded View

    MK-101-24 EXPLODED VIEW...
  • Page 41 MK-101-24 EXPLODED VIEW Cutting Head Assembly Part# 158191...
  • Page 42 MK-101-24 EXPLODED VIEW TABLE ASSEMBLY Single Roller Wheel...

  • Page 43: Parts List

    MK-101-24 PARTS LIST ITEM NO. DESCRIPTION PART # QTY. REQ. Accessories Carton, Accessory Pack, 101 153366 Carton, Accessory Pack, PL-101 154176 Foam, Accessory Pack Carton 154022 Wrench, 15/16 Closed End 134684 Guard, Splash 160310 Wingscrew, 1/4-20X1/2 151888 Washer, 1/4 SAE Flat...
  • Page 44 MK-101-24 PARTS LIST ITEM NO. DESCRIPTION PART # QTY. REQ. Bracket, Inner Belt Guard, 100/101 158611 Screw, 1/4-20x3/4 Hex Head Cap 152370 Screw, 1/4-20 x 1 Hex Head Cap 152676 Washer, 1/4 Split Lock 152591 Washer, 1/4 SAE Flat 151915...
  • Page 45 MK-101-24 PARTS LIST ITEM NO. DESCRIPTION PART # QTY. REQ. Spacer, Guide Bar Cover, 101 152393 Screw, 5/16-18 X 1 Hex Head Cap 151743 Washer, 5/16 Split Lock 151747 Washer, 5/16 SAE Flat 151754 Linear Bearings Linear Bearing, 101 135855...
  • Page 46 NOTES...

  • Page 47: Theory Of Diamond Blade

    MK-101-24 THEORY THEORY OF DIAMOND BLADES Diamond blades do not really cut; they grind the material through friction. Diamond crystals, often visible at the leading edge and sides of the rim/segment, remove material by scratching out particles of hard, dense materials, or by knocking out larger particles of loosely bonded abrasive material. This process eventually cracks or fractures the diamond particle, breaking it down into smaller pieces.

  • Page 48: Accessories

    MK-101-24 ACCESSORIES NUMBER DESCRIPTION ITEM MK-200. 10” X 5/8” ARBOR Premium grade Diamond Blade for smooth, 137166 chip-free cutting on tile. MK-215, 10” X 5/8” ARBOR Supreme grade diamond blade for 128074 hard materials MK-315, 10” X 5/8” ARBOR 153252...

  • Page 49: Ordering Information

    MK-101-24 ORDERING ORDERING INFORMATION You may order MK Diamond products through your local MK Diamond distributor or, you may order direct from MK Diamond. NOTE: There is a $25.00 minimum order when ordering direct from MK Diamond. All purchases must be made using VISA, MasterCard or American Express.
  • Page 50 NOTES...
  • Page 51 NOTES...
  • Page 52 MK-101-24 TILE SAW OWNERS MANUAL & OPERATING INSTRUCTION MK Diamond Products, Inc. 1315 Storm Parkway Torrance, CA 90501 Toll-Free: (800) 421-5830 Phone: (310) 539-5221 Fax: (310) 539-5158 www.mkdiamond.com...

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