Vanner ITC12-2100 Owner's Manual
Itc-series inverter/charger system
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®
INCORPORATED
Owner's Manual
ITC-Series
Inverter/Charger System
Models
ITC12-2100 and ITC12-3200
ITC24-3600 and SP00172
Vanner Incorporated
4282 Reynolds Drive
Hilliard, Ohio 43026
(614) 771-2718
1-800-ACPOWER
www.vanner.com
Owner‟s Manual
D911149
October 7, 2005
File D911149-C.doc
Owner‟s Manual 10/7/05
ITC-Series Inverter
Page 1
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Table of Contents
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Summary of Contents for Vanner ITC12-2100
- Page 1 ® INCORPORATED Owner’s Manual ITC-Series Inverter/Charger System Models ITC12-2100 and ITC12-3200 ITC24-3600 and SP00172 Vanner Incorporated 4282 Reynolds Drive Hilliard, Ohio 43026 (614) 771-2718 1-800-ACPOWER www.vanner.com Owner‟s Manual D911149 October 7, 2005 File D911149-C.doc Owner‟s Manual 10/7/05 ITC-Series Inverter Page 1...
- Page 2 ® INCORPORATED ITC-Series Notes ITC-Series Inverter Page 2 10/07/05...
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Page 3: Table Of Contents
® INCORPORATED Table of Contents Table of Contents SYSTEM FEATURES AND SPECIFICATIONS ....................5 ............................5 ENERAL ESCRIPTION ..............................6 YSTEM EATURES ................................ 7 PECIFICATIONS ....................... 7 OMPONENT DENTIFICATION OCATION DESCRIPTION OF OPERATION .......................... 13 ................................13 NVERTER ..............................14 ATTERY HARGER ...................... - Page 4 ® INCORPORATED ITC-Series Figures F 1 Figure 1.1-1 System Diagram ........................ 5 F 2 Figure 1.4-1 Component Location ......................8 F 3 Figure 1.4-2 ITC Control/Display Unit ....................9 F 4 Figure 1.4-3 ITC Control/Display Unit Component Identification ............9 F 5 Figure 1.4-4 Suspended Mounting Configuration ................
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Page 5: System Features And Specifications
Installation Introduction Thank you for purchasing the Vanner ITC-Series inverter/charger system. We are confident that you will be satisfied with its performance and its many features. With proper installation and care, you can look forward to years of service from this high performance product. -
Page 6: System Features
® INCORPORATED Installation System Features Inverter The inverter consists of a sine wave inverter that supplies power when AC loads are applied. Depending on ® your model, the inverter develops 2100, 3200 or 3600 watts of continuous power. Using TruSine technology, a very high quality sine wave is produced. -
Page 7: Specifications
® INCORPORATED Installation (Vanner Part # D011339) must be installed in it‟s place to insure that debris does not enter the unit through the opening and to maintain proper airflow through the unit. Specifications Model ITC12-2100 ITC12-3200 ITC24-3600 SP00172 AC OUTPUT... -
Page 8: F 2 Figure 1.4-1 Component Location
® INCORPORATED Installation ITEM # DESCRIPTION BATTERY TERMINAL ACCESS REMOTE CABLE INPUT CONTROL/DISPLAY PANEL INVERTER ON/OFF SWITCH CHARGER ON/OFF SWITCH SYSTEM ON/OFF SWITCH AC INPUT BREAKER (CB-1) AC OUTPUT BREAKER (CB-2) GFCI BREAKER (CB-3) AC INPUT CABLE ENTRY TOP VIEW BATTERY + BATTERY - GFCI OUTLET... -
Page 9: F 3 Figure 1.4-2 Itc Control/Display Unit
® INCORPORATED Installation Configuration Switches Access Configuration Switches On/Off Switch for Inverter for Programming On/Off Switch for Charger INCORPORATED Inverter Charger Note: Power Must be On/Off On/Off Cycled to read a new Configuration Switches Overload Overload DIP Switch value Low Battery Bulk Fault Fault... -
Page 10: F 5 Figure 1.4-4 Suspended Mounting Configuration
® INCORPORATED Installation Versatile Mounting System The mechanical system used for mounting the ITC-Series allows both shelf and under-counter mounting, while still allowing access to user AC and control terminals through a removable front cover. DC TERMINATIONS POWER ON/OFF SWITCH With Indicator ACCESS PANEL REMOVABLE FROM FRONT WHEN UNDER TABLE... -
Page 11: F 7 Figure 1.4-6 Suspended Dimensions In Inches
® INCORPORATED Installation ITC DIMENSIONS FOR SUSPENDED MOUNTING 10 7/8 19 1/4 8 1/8 8 3/4 7 5/16 13 5/8 16 3/4 F 7 Figure 1.4-6 Suspended Dimensions in Inches ITC DIMENSIONS FOR SHELF MOUNTING 10 7/8 19 1/4 7 5/16 13 5/8 16 3/4 F 8 Figure 1.4-7 Bottom Mount Dimensions in Inches... -
Page 12: F 9 Figure 1.4-8 Control/Display Unit Dimensions In Inches
® INCORPORATED Installation 3.50 0.156 DIA., TYP INCORPORATED Inverter Charger On/Off On/Off Overload Overload 3.78 3.38 Low Battery Bulk Fault Fault 1.18 3.10 F 9 Figure 1.4-8 Control/Display Unit Dimensions in Inches REMOTE MASTER AND SLAVE CONNECTORS AC INPUT AC OUTPUT HOT NEU GND HOT NEU GND LOW BATT/... -
Page 13: Description Of Operation
® INCORPORATED Installation DESCRIPTION OF OPERATION Inverter The System ON/OFF Switch, located on the front panel, allows the user to turn the system power ON and OFF and to reset the system after a fault. The Charger ON/OFF and Inverter ON/OFF buttons, located on the Control/Display Unit enable or disable the Charger or Inverter Functions. -
Page 14: Battery Charger
® INCORPORATED Installation Battery Charger The battery charger‟s advanced design incorporates an automatic, multi-stage charger. This design enables the unit to automatically charge batteries, which maintains the battery‟s integrity and reduces the likelihood of premature battery failure. In addition, the battery charger can utilize the remote battery temperature sensor to reduce the float voltage based on battery temperature. -
Page 15: Battery Temperature Sensor Option
® INCORPORATED Installation „Absorption Charge Amps‟ setpoint and the Equalize Voltage 15.5 (30.0) VDC setpoint. The Equalize Charge Cycle provides a deliberate overcharging of the battery to remove sulfate, which accumulates on the battery plates through normal use. Equalizing returns battery cells to equal performance levels, which improves battery performance and extends battery life. -
Page 16: Genstart
® INCORPORATED Installation GenStart It should be noted that the Generator Start Operation is designed to minimize the generator run time, so at the present set points there is no Absorption stage per se. Therefore, the batteries must be periodically conditioned by leaving the generator on, or charging them with another system. -
Page 17: Customer Wiring Identification
® INCORPORATED Installation DIP SWITCH FUNCTION SW POSITION CHARGER OUTPUT CURRENT SELECTION CURRENT SELECTION BATTERY TYPE SPARE SPARE MASTER/SLAVE MASTER SLAVE Note: After a new CHARGER DIP SWITCH DIP SWITCH POSITION POSITION CURRENT CURRENT switch setting is set, (AMPS) (AMPS) the power switch must be cycled on the main unit for the new... -
Page 18: Ac Input & Output Wiring
® INCORPORATED Installation REMOTE MASTER AND SLAVE CONNECTORS AC INPUT AC OUTPUT HOT NEU GND HOT NEU GND LOW BATT/ GENSTART FAN ON OPTIONS TERMINAL STRIP BATTERY TEMP. SENSOR AC Input & Output Wiring The AC wiring compartment is located on the front right side of the unit. A removable access cover covers this compartment. -
Page 19: System On/Off Switch
® INCORPORATED Installation Control/Display unit can be plugged into the P6 jack who would be configured as a slave. System ON/OFF Switch Use this rocker switch to turn the system ON and OFF and to reset the system. This switch is located on the front panel of the system. -
Page 20: Dc Wiring
® INCORPORATED Installation I NCORP ORAT E D Inver ter C har ger On/Off On/Off Over load Over load Bulk Batter y Fault Fault F 14 Figure 4.1-1 Shelf Mount Configuration NOTE The wiring of your inverter installation should conform to the National Electric Code (NEC) and any other state or local codes in effect at the time of installation. - Page 21 AMP DYNA-CRIMP Die - Part #46751-2 AMP DYNA-CRIMP Hydraulic Power Units - Part #69120-1 or 314979-1 4/0 Copper 20 (13) 321271 AMP Rota-Crimp Part# 600850 (2/0-4/0) Conductor Fuse Bussman Part Vanner Part Information Number Number ITC12-2100 Bussman ANL300 03645 ITC12-3200 Bussman ANL500 03646...
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Page 22: Ac Wiring
® INCORPORATED Installation C) Put lugs (For the appropriate wire size called out in Table 4-1) on the ends of the Positive and Negative DC Cable ends with the appropriate terminals. Be sure that all cable strands are completely in the lug to avoid shorting to another conductor. -
Page 23: System Start-Up And Testing
® INCORPORATED Installation with code. Make certain to route the Signal wires out of the provided port (lower most on the right side of the unit). This is to insure that there are no problems that may arise from the poor insulation properties of most signal level wire. -
Page 24: Battery Temperature Sensor
® INCORPORATED Installation A) With shore power applied, press the Charger ON/OFF button to enable the Charger (if not enabled). The Charge LIGHT should come on and the batteries should begin charging. Remember to reduce the loads on the unit since the APM will limit the available power to the charger based on its settings. -
Page 25: Inverter Sizing
Keep in mind that if information in this manual directly conflicts with instructions from a specific battery or other equipment manufacturer, Vanner recommends that the other manufacturer's recommendations be followed. -
Page 26: 5.4Battery Terminology And Ratings
® INCORPORATED General Information This rule of thumb can be used to estimate the minimum alternator size required for your application. It may also be used in calculating the minimum size battery required when operating from an alternator and battery combination;... -
Page 27: 5.5Sizing The Inverter Battery
® INCORPORATED General Information 100 AH battery is specified to be able to deliver 5 amps for a period of 20 hours. If the discharge current were increased to 25 amps, the capacity will be reduced to approximately 75 AH (25 amps x 3 hours = 75 AH). Operating temperature: A battery becomes less efficient at lower temperatures. -
Page 28: 5.6Battery And Charging System Considerations
Formatted: Bullets and Numbering CAUTION The following information on battery charger setup adjustments should be used as guidelines only. Vanner strongly recommends that you contact the manufacturer of your batteries to obtain the specific charging setup values for the type and model of battery you are using. This is because battery charging parameters... - Page 29 ® INCORPORATED General Information such as bulk, absorption, float and equalize voltages vary from one manufacturer to another, and that gel cell batteries have different parameters than wet lead acid batteries. An improperly adjusted battery charger may cause damage to your batteries! The maximum charging current for a battery is usually equal to 20% of the battery's Amp hour capacity (“C Rating”) for lead acid batteries, and 50% of the battery's C for gel cell batteries.
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Page 30: Maintenance & Troubleshooting
MAINTENANCE & TROUBLESHOOTING Formatted: Bullets and Numbering 6.1Preventative Maintenance There are no user serviceable components inside the ITC-Series Inverter/charger. For service refer to Vanner Incorporated or other qualified service personnel. Maintenance Items: For continued reliability and safety, a monthly maintenance program should be implemented to include the following: 1. - Page 31 ® INCORPORATED General Information Vanner Incorporated 4282 Reynolds Drive Hilliard, Ohio 43026 1-800-AC POWER (1-800-227-6937) Tel: 614-771-2718 Fax: 614-771-4904 www.vanner.com e-mail: pwrsales@vanner.com Manual Number D911149-C Printed in USA Copyright 2005 Owner‟s Manual 10/7/05 ITC-Series Inverter Page 31...