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Summary of Contents for Vanner ITC-Series
- Page 1 Owner’s Manual ITC-Series Inverter/Charger System Model ITC12-2100 and 3200 Vanner Incorporated 4282 Reynolds Drive Hilliard, Ohio 43026 (614) 771-2718 1-800-ACPOWER www.vanner.com Owner’s Manual D911149 August 18,2003 File D911149-A.doc ITC-Series Inverter Page 1 Owner’s Manual 8/07/03...
- Page 2 ITC-Series Notes ITC-Series Inverter Page 2 7/18/03...
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Page 3: Table Of Contents
IZING DC P ..........................25 OWER ONSUMPTION ......................25 ATTERY ERMINOLOGY AND ATINGS ........................27 IZING THE NVERTER ATTERY ...................27 ATTERY AND HARGING YSTEM ONSIDERATIONS ........................28 ATTERY HARGING UIDELINES MAINTENANCE & TROUBLESHOOTING ......................29 ........................29 REVENTATIVE AINTENANCE ITC-Series Inverter Page 3 Owner’s Manual 8/07/03... - Page 4 F 12 Figure 3-1 Customer Terminations......................17 F 13 Figure 4.1-1 Shelf Mount Configuration....................19 F 14 Figure 6.1-1 Options Terminal Strip......................29 Tables T 1 Figure 2.2-2 Battery Charger Factory Setpoints..................15 T 2 Table 4-1 DC Cable and Fuse Sizing Chart....................20 ITC-Series Inverter Page 4 7/18/03...
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Page 5: System Features And Specifications
System Features and Specifications General Description The ITC-Series system consists of a DC to AC true sine wave inverter, a 12-volt battery charger, an automatic AC transfer switch, and a microprocessor based controller. An important feature of this system is the ITC-Series Control/Display Unit user interface. -
Page 6: System Features
Auto-Throttle based on battery voltage of 12.3 VDC. The GenStart/Auto-Throttle turns off when the battery charging current falling below 10 amps. Call Vanner at 1-800-ACPOWER for technical assistance in selecting the proper auto-throttle kit to use for this application. -
Page 7: Specifications
Ambient Operating Temperature -40 to+40 C (-40 to+104 F) Cooling Exhaust Fan Thermostatically controlled Mounting Shelf or suspended Dimensions (Bottom mount position) 8 1/4”H x 18 7/16”W x 13 5/8”D Weight 66 pounds ITC-Series Inverter Page 7 Owner’s Manual 8/07/03... -
Page 8: Component Identification/Location
OPTIONS CABLE ENTRY OPTIONS CABLE ENTRY CHASSIS GROUND CHASSIS GROUND INCORPORATED Inverter Charger On/Off On/Off Overload Overload Bulk Battery Fault Fault FRONT VIEW LEFT SIDE VIEW RIGHT SIDE VIEW F 2 Figure 1.4-1 Component Location ITC-Series Inverter Page 8 7/18/03... -
Page 9: F 3 Figure 1.4-2 Itc Control/Display Unit
Dual Purpose – Indicates that a fault has occurred in the inverter or Charger – Could be a Over Temperature shutdown, Low/High Battery Shutdown, Power Stage Fault, or Input AC fault Equalize Button This is used to enable the equalization cycle on the battery during charging. ITC-Series Inverter Page 9 Owner’s Manual 8/07/03... -
Page 10: F 5 Figure 1.4-4 Suspended Mounting Configuration
Front Panel Wiring Identification Versatile Mounting System The mechanical system used for mounting the ITC-Series allows both shelf and under-counter mounting, while still allowing access to user AC and control terminals through a removable front cover. DC TERMINATIONS POWER ON/OFF SWITCH... -
Page 11: F 7 Figure 1.4-6 Suspended Dimensions In Inches
16 3/4 F 7 Figure 1.4-6 Suspended Dimensions in Inches ITC DIMENSIONS FOR SHELF MOUNTING 10 7/8 19 1/4 7 5/16 13 5/8 16 3/4 F 8 Figure 1.4-7 Bottom Mount Dimensions in Inches ITC-Series Inverter Page 11 Owner’s Manual 8/07/03... -
Page 12: F 9 Figure 1.4-4 Customer Terminations
Front Panel Wiring Identification REMOTE MASTER AND SLAVE CONNECTORS AC INPUT AC OUTPUT HOT NEU GND HOT NEU GND AUTO- THROTTLE/ LOW BATT GENSTART OPTIONS TERMINAL STRIP F 9 Figure 1.4-4 Customer Terminations ITC-Series Inverter Page 12 7/18/03... -
Page 13: Description Of Operation
5 minutes if Auto-Restart is Enabled and the fault condition no longer exists. 2. Manual restart You can manually restart the system after the fault conditions are removed. Reset the inverter by turning the System ON/OFF Switch OFF and then ON. ITC-Series Inverter Page 13 Owner’s Manual 8/07/03... -
Page 14: Attery Harger
Equalize Voltage 15.5 VDC setpoint. The Equalize Charge Cycle provides a deliberate overcharging of the battery to remove sulfate, which accumulates on the battery plates through normal use. Equalizing returns battery cells to equal performance ITC-Series Inverter Page 14 7/18/03... -
Page 15: Gen Start/Auto-Throttle
The Bulk charging current is checked every 4 minutes, therefore the minimum generator ON time is 4 minutes. The contacts are NEC Class 2, rated 2 amps at 12 VDC. It should be noted that the Gen Start/Auto-throttle contacts are shown in Figure 1.4-4 Customer Terminations, ITC-Series Inverter Page 15 Owner’s Manual 8/07/03... -
Page 16: Charger And Apm Programming
The graphic to the left indicates the factory defaults. Switches 1 through 4 show an 80-amp charger. Switches through indicate 30-amp automatic power management. Switch 9 has selected Wet Cell battery configuration. Switch number 12 indicates “Master” 10 11 12 display/control unit. ITC-Series Inverter Page 16 7/18/03... -
Page 17: Customer Wiring Identification
3.3 Front Panel Control/Display Outlet This is a RJ-11 (6-Wire) jack (P5) for communications with the Control/Display Unit. A secondary Control/Display unit can be plugged into the P6 jack who would be configured as a slave. ITC-Series Inverter Page 17 Owner’s Manual 8/07/03... -
Page 18: System On/Off Switch
Figure 3-1) together. This will actuate an internal relay that turns the control power on. The Power On/Off switch on the front panel defeats this remote switch. In addition, a terminal for a remote LED indicator is provided (terminal 6) with a current limiting resistor integral to the circuit. ITC-Series Inverter Page 18 7/18/03... -
Page 19: Installation
18 inches of the battery as measured along the conductor. ITC-Series Inverter Page 19 Owner’s Manual 8/07/03... -
Page 20: Dc Wiring
Part #69120-1 or 314979-1 4/0 Copper 20 (13) 321271 AMP Rota-Crimp Part# 600850 (2/0-4/0) Conductor Fuse Bussman Part Vanner Part Information Number Number 2100W Bussman ANL300 03645 3200W Bussman ANL500 03646 Fuse Holder Bussman 4164 03637 ITC-Series Inverter Page 20 7/18/03... -
Page 21: Ac Wiring
4.3 AC Wiring Preliminary Considerations 1. Output and Input Voltages The ITC is designed to operate with an AC Output Voltage and AC Input Voltage of 120 VAC, 60Hz. 2. AC Wire Size ITC-Series Inverter Page 21 Owner’s Manual 8/07/03... - Page 22 Connect Bonding Lug. Use a 8 AWG or larger copper conductor to connect the chassis bonding lug to the chassis of the vehicle, the installation’s grounding system, or to earth ground. Step 4: Verify Installation. Verify all connections are tight and secure for maximum performance. ITC-Series Inverter Page 22 7/18/03...
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Page 23: System Start-Up And Testing
Installation 4.4 System Start-up and Testing Step 1: Completely install the ITC-Series Inverter/Charger following the system design considerations and instructions provided previously in this manual. Step 2: Place the System Power On/Off switch located on the front of the inverter in the OFF position. -
Page 24: Inverter Sizing Consumption
AC power that the inverter can produce. It is often specified as the watts (or volt/amps) that can operate a resistive load for two or three seconds. Sometimes this is specified in AC amps because the inverter ITC-Series Inverter Page 24... -
Page 25: Dc Power Onsumption
Keep in mind that if information in this manual directly conflicts with instructions from a specific battery or other equipment manufacturer, Vanner recommends that the other manufacturer's recommendations be followed. - Page 26 2100 CCA, 900 minutes RC, and approximately 400 amp-hours. Parallel connected batteries should be of the same voltage and rating to achieve optimum battery life and performance. ITC-Series Inverter Page 26 7/18/03...
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Page 27: Izing The Nverter Attery
The most important detail of this system is the alternator output rating. The continuous output of the alternator must be at least as much as the total DC current draw on the system. The ITC-Series Inverter Page 27... -
Page 28: Battery Charging Guidelines
5.7 Battery Charging Guidelines CAUTION The following information on battery charger setup adjustments should be used as guidelines only. Vanner strongly recommends that you contact the manufacturer of your batteries to obtain the specific charging setup values for the type and model of battery you are using. This is because battery charging parameters such as bulk, absorption, float and equalize voltages vary from one manufacturer to another, and that gel cell batteries have different parameters than wet lead acid batteries. -
Page 29: Maintenance & Troubleshooting
General Information 6 MAINTENANCE & TROUBLESHOOTING 6.1 Preventative Maintenance There are no user serviceable components inside the ITC-Series Inverter/charger. For service refer to Vanner Incorporated or other qualified service personnel. Maintenance Items: For continued reliability and safety, a monthly maintenance program should be implemented to include the following: 1. - Page 30 ITC-Series System Vanner Incorporated 4282 Reynolds Drive Hilliard, Ohio 43026 1-800-AC POWER (1-800-227-6937) Tel: 614-771-2718 Fax: 614-771-4904 www.vanner.com e-mail: pwrsales@vanner.com Manual Number D911149-A Printed in USA Copyright 2003 ITC-Series Inverter Page 30 7/18/03...