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Vanner RE Series Owner's Manual

Re series renewable energy true sine wave ac power inverter/charger
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4282 Reynolds Drive
Hilliard Ohio, 43026
RE SERIES
R
enewable
AC Power Inverter/Charger
Owners Manual
07/17/01 12:20 PM
INCORPORATED
INCORPORATED
INCORPORATED
INCORPORATED
1(800) ACPOWER
www.vanner.com
E
nergy True Sine Wave
AC Power Inverter System
CAUTION
- Risk of Electric Shock, Do Not Remove Cover. No User Serviceable Parts Inside. Refer Servicing To Qualified Service Personnel.
CAUTION
- Risk of Electric Shock, Both AC and DC Voltage Sources Are Terminated Inside This Equipment. Each Circuit Must Be Individually
Disconnected Before Servicing.
RE-4500
RE-4500
RE-4500
RE-4500
MULTI-MODE ALTERNATIVE ENERGY INVERTER
Models decribed
RE24-4500
RE48-4500
Part #D99988
Revision 1.0
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OFF

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  • Page 1 INCORPORATED INCORPORATED INCORPORATED 4282 Reynolds Drive Hilliard Ohio, 43026 1(800) ACPOWER www.vanner.com RE SERIES enewable nergy True Sine Wave AC Power Inverter/Charger Owners Manual AC Power Inverter System CAUTION - Risk of Electric Shock, Do Not Remove Cover. No User Serviceable Parts Inside. Refer Servicing To Qualified Service Personnel.
  • Page 2 INCORPORATED INCORPORATED INCORPORATED INCORPORATED Notes Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d D99988...

  • Page 3: Table Of Contents

    Appendix B: RE-ICC Menus ....................1 Appendix C: Settings ......................1 Alarm Listing........................ 1 Calibration Data ......................2 Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d...
  • Page 4 Figure 5-4: Main Menu ....................5-20 Figure 5-5: Inverter Menu ....................5-21 Figure 5-6: Display Menu ....................5-25 Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d...

  • Page 5: Introduction

    If you require additional information please contact your dealer, or contact us directly at 1-800-227-6937 (800 AC POWER). Before you install and use your RE SERIES Inverter/Charger be sure WARNING: to read and save these safety instructions.

  • Page 6: Save These Instructions

    Date of Installation This document describes the operation, technical specifications and installation procedures for the RE-4500 Inverter/Charger System. If you require additional information please contact your dealer or contact Vanner at 1-800-AC POWER (1-800- 227-6937). Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc.

  • Page 7: Specifications And Features

    From Utility Power to Inverter w/ Grid Tie Enabled 1 second From Utility Power to Inverter w/ Grid Tie Disabled 40 ms Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d...
  • Page 8 Powder-Coated Aluminum / Wall Mounting Dimensions 29½ H x 20½ W x 9¼ D Unit Weight 95 pounds Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d D99988...

  • Page 9: Chart 2-1: Inverter Power De-Rating Chart

    If the output voltage is outside the limits shown in Chart 2-3, the inverter will shut off and the Inverter/Charger LED will turn Red. Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026...

  • Page 10: Chart 2-3: Current Regulation (Brownout) Mode Shutdown Time

    Chart 2-3: Current Regulation (Brownout) Mode Shutdown Time Indefinitely Seconds Seconds .033 .033 Second Second .01667 .01667 Second Second Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d D99988...

  • Page 11: Standard Features

    Indicator lights for Inverter, Temperature, Battery, Generator, and Utility status. Thermostatically controlled cooling fan. Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d...

  • Page 12: Parts And Accessories

    This module is used to connect to Model: the Solar Array instead of the RE-DCM used in RE48-SLM a Battery populated system. Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d D99988...

  • Page 13: Important Safety Instructions

    WARNING: and save these safety instructions! This manual contains important safety and operating instructions for the Vanner Incorporated RE-4500 Power Inverter that shall be followed during installation and maintenance of the inverter as prescribed by Underwriters Laboratories (UL). The RE-4500 inverter is listed as compliant with UL 1741 Power Conditioning Units for use in Residential Photovoltaic Power Systems.
  • Page 14 3 wire system consisting of Phase 1 (Black wire), Neutral (White wire), and Phase 2 (Red wire). Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d...

  • Page 15: Safety Instructions

    Improper use of this product may result in risk of electrical shock. Both AC and DC voltage sources are terminated inside this equipment. Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026...

  • Page 16: General Precautions

    To avoid the risk of fire, electrical shock, or injury to persons, do not use attachments not recommended or sold by Vanner Incorporated. Vanner recommends that all AC and DC electrical wiring be performed by a licensed electrician or a qualified technician to ensure compliance with all applicable national and local wiring regulations.

  • Page 17: Explosive Gas Precautions

    NEVER smoke or allow a spark or flame near a battery. Gases produced by batteries are explosive. Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d...

  • Page 18: Code Compliance

    Code Compliance Vanner Model RE-4500 is certified by Underwriter’s Laboratory to meet UL listing 1741 for Photovoltaic Systems, and complies with IEEE 929 and the National Electric Code Article 690, Solar Photovoltaic Systems.

  • Page 19: Component Identification

    Disconnected Before Servicing. RE-4500 RE-4500 RE-4500 RE-4500 MULTI-MODE ALTERNATIVE ENERGY INVERTER Left View Right View Front View Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d D99988...
  • Page 20 DC Wiring Raceway. This knockout matches up with the high capacity DC knockout on Vanner accessories such as the DC Control Module (RE- DCM), the RE48-SLM (Sun Lynx Module), and the AC Control Module (RE-ACM). This is a standard size 2 ½”...

  • Page 21: Figure 4-2: Inverter/Charger Front Panel Indicators

    OFF. Likewise, the inverter can be RESET by turning the ON/OFF Switch “OFF”, and then back “ON”. Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026...
  • Page 22 (Factory setting). The RE-4500 is trying to Charge, but a good Grid voltage is not present. The relay is OFF. Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026...
  • Page 23 An unacceptable grid condition is present. The voltage, the frequency, or both are outside acceptable limits. (11) Mounting Bolt Slots Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026...

  • Page 24: Figure 4-3: Dc Raceway Terminations

    Figure 4-4: AC Raceway Terminations Left Right AC OUT AC IN Bottom (14) Air Intake Vents Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d D99988...

  • Page 25: Table 4-1: Relay Configurations For Relay A

    At this time, this is an option on 24 Volt systems only! This RJ11 Port enables battery bank temperature monitoring with the optional Vanner Battery Temperature Sensor (Vanner Part Number RE-BTS1). This sensor is used for optimizing battery charging efficiency, extending battery life, and battery fault monitoring.

  • Page 26: Table 4-3: Relay Configurations For Relay C

    1 Amp) for use in wetting 24VDC relays contacts. In the RE48-4500 this terminal provides 48VDC for use in wetting 48VDC contacts. Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026...
  • Page 27 ICC for Windows. Warning This connector is for the RE-ICC Remote Display or the Vanner Serial Communications cable! Attaching any other device to this connector can result in loss of life, damage to the system, and voiding of the manufacturers Warranty.
  • Page 28 RE Owners Manual (25) Option Connector This connector is supplied to support the Generator Option in the Vanner AC Control Module (RE-ACM) please review the manual supplied with the RE-ACM unit for more information. (26) AC Output Terminations Terminations for the Load to be connected to the RE-4500 are connected to the proper terminals: L1 is Phase 1, N is Neutral, and L2 is Phase 2 of a split phase system.
  • Page 29 Always allow a minimum of 12” clearance (30.48 cm) below the Inverter to insure proper cooling. 4-11 Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d...

  • Page 30: System Operation Description

    Figure 5-1: Block Diagram shows the components of the RE- 4500. Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d...
  • Page 31 75 to 4500 watts. Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026...
  • Page 32 Inverter Charger Controller section on page 5-13. Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026...
  • Page 33 4500 system. For more information on RE-ICC for Windows, please refer to the RE-ICC for Windows Operations Manual. Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d...

  • Page 34: Modes Of Operation

    (generate a constant voltage). When the load falls below 10 W there will be a 5-second delay (default setting) before pulsing begins. Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026...

  • Page 35: Small Inverting

    (default setting) of 18.75 A . The inverter will supply a constant current while the output voltage falls. If it falls Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026...

  • Page 36: Low Battery Shutdown

    The assumption is that there is another source for battery charging. This avoids cycling the inverter Off and On and possibly harming the batteries when they are discharged. Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026...

  • Page 37: Charging

    ). If the Absorption current limit is hit 50 (25 A ), then the system resumes Bulk charging. Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d...

  • Page 38: Battery Temperature Sensor

    The default setting for “High Battery Temperature” shutdown is 140 F (60 C). This setting is the upper limit of battery temperature compensation. Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026...

  • Page 39: Generator Start Option

    L1-to-N and L2-to-N grid voltages good frequency phase-locked. The factory setting for "Generator Wait" is 95 Seconds. 5-10 Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d D99988...

  • Page 40: Grid Interactive

    Surplus power is directed to the Grid. The implication is that another source of power such as a Photovoltaic array is delivering more current into the battery than is required to maintain a charge. Note: Replaces Vanner’s “Solar Mode.” 5-11 Copyright...

  • Page 41: Generator Support

    INCORPORATED INCORPORATED RE Owners Manual Generator Support This is an extension of Vanner’s Automatic Power Management feature. The default setting is 5 A . In this mode the RE-4500 “backs up” the power source to provide peak power capability or “load leveling.” This may be to limit the peak utility power draw or to provide a surge capability that is greater than the other source can provide on its own.

  • Page 42: Bypass

    Disconnect all DC and AC Power Sources from the RE-4500 before attempting any service of the unit. There are no User Serviceable Components inside the RE-4500!! 5-13 Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d...

  • Page 43: Inverter Charger Control

    Warning The Factory Default Settings the unit is shipped with should only be changed by a Vanner Certified Installer or by Authorized Factory Personnel. There are no field adjustable Trip Points. All of these Trip points are password protected to avoid incorrect entries.

  • Page 44: Display And Key Functions

    Top Right Key Selection of menu items or scrolling down through the menu Bottom Right Key 5-15 Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d D99988...

  • Page 45: Moving Around The Re-Icc Menus

    This Section contains examples to help the user get started with the RE- 4500 system. It is assumed that the Inverter has been properly installed at this point. If the RE-4500 has not been installed, have a qualified (Vanner Certified) installer perform the installation of the RE-4500 before proceeding.

  • Page 46: Turning The Inverter / Charger On And Off

    Press the Lower Right Key (this will turn the Inverter Off). The Display will change to Inverter 5-17 Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d...

  • Page 47: Menu Functions

    RE-4500. Don’t Worry! You can Escape to where you came from by simply pressing ESC. 5-18 Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d...
  • Page 48 Auto Restart Menu appropriate Menu diagram. Inverter Communications Menu Stacking Menu Time and Date Menu 5-19 Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d D99988...

  • Page 49: Main Menu

    To Miscellaneous MENU Stacking Menu To Stacking MENU Time and Date Menu To Time and Date MENU 5-20 Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d D99988...
  • Page 50 Inv Srge Dly 3 1 Cycles Volt Lmt Dly 3 2 Cycles - Leave Srge Dly 1 Cycles 5-21 Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d D99988...
  • Page 51 “MENU” button. You will now be at a new screen Small Inverter 5-22 Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d D99988...
  • Page 52 Warning Changes to the menu items at any level but the user should only be done by Vanner Authorized personnel. Failure to follow proper procedures and configurations can lead to death, explosion, electrocution, loss of property and equipment, and voiding of...
  • Page 53 RE-4500. The “ESC” key will take you back to the Main menu. 5-24 Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026...

  • Page 54: Display Menu

    GRD L1 VLT-AMP 18.65 Arms 2216 VA INVRTR L1 POWR GRD L1 PWR-FCT 2249 Watts 99 % 5-25 Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d D99988...

  • Page 55: Preventive Maintenance And Trouble Shooting Procedures

    Preventive Maintenance and Trouble Shooting Procedures There are no user serviceable components inside the inverter. If the inverter requires service, refer to the Vanner Incorporated or other qualified service personnel. Preventive Maintenance For continued reliability and safety, a monthly maintenance...

  • Page 56: Preliminary Checks

    AC load. (see item 7) DC Fuse condition DC Disconnects condition Battery connections for tightness or corrosion Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d...

  • Page 57: Problem Symptoms And Troubleshooting Checks

    Verify AC load specifications are not exceeded. Unit does not operate and a “burnt wire” smell Disconnect AC loads and DC Source emits from inverter/charger. immediately. Unit may require service, contact Vanner service department. Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc.

  • Page 58: Appendix A: Warranty

    The product was purchased after January 1, 2000. Vanner does not warrant its products against any and all defects when: defect is a result of material or workmanship not provided by Vanner; normal wear and tear, or defects caused by misuse or use in contrary to instructions supplied, neglect, accident, reversed polarity, unauthorized repairs and/or replacements.
  • Page 59 INCORPORATED RE Owners Manual Vanner reserves the right to repair, replace, or allow credit for any material returned under this warranty. Any damage caused by the customer will be charged or deducted from the allowance. All warranty work will be performed at Vanner’s factory, by authorized Vanner distributors, by Vanner installers/technicians, or a Vanner authorized repair facility utilizing a valid Warranty Authorization Number (WAN) prior to repair.

  • Page 60: Appendix B: Re-Icc Menus

    For more information, please see the Auto Restart Menu appropriate Menu diagram. Inverter Communications Menu Stacking Menu Time and Date Menu Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d D99988...
  • Page 61 To Miscellaneous MENU Stacking Menu To Stacking MENU Time and Date Menu To Time and Date MENU Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d D99988...
  • Page 62 GRD L1 VLT-AMP 2216 VA 18.65 Arms INVRTR L1 POWR GRD L1 PWR-FCT 2249 Watts 99 % Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d D99988...

  • Page 63: Inverter Menu

    Inv Srge Dly 3 1 Cycles Volt Lmt Dly 3 2 Cycles - Leave Srge Dly 1 Cycles Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d D99988...
  • Page 64 APM Srge Dly 1 180 Cycles - Equal. Timeout APM Srge Dly 2 0.25 Hours 60 Cycles - Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d D99988...
  • Page 65 18 0 Cycles - Equal. Timeout APM Srge Dly 2 0.2 5 Hours 6 0 Cycles - Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d D99988...
  • Page 66 AC Bad Delay 2 0 Cycles AC Bad Delay 3 0 Cycles AC Good Delay 60 Cycles Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d D99988...
  • Page 67 1 Secs - 0.0°C Batt Temp Strt 25.0°C Batt Temp Coef -5.00mV/°C/Cl # of Cells 12 - Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d D99988...
  • Page 68 1 Secs - 0.0°C Batt Temp Strt 25.0°C Batt Temp Coef -5.00mV/°C/Cl # of Cells 12 - Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d D99988...
  • Page 69 MENU Communications Inverter Addr. Xmit Timeout 1 Secs - Recv Timeout 0 Secs - Retries B-10 Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d D99988...
  • Page 70 INDEX MENU (TBD) CONTENTS MENU (TBD) PASSWORD Password? ABOUT MENU DEBUG 773 4 DEBUG MENU B-11 Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d D99988...
  • Page 71 INCORPORATED INCORPORATED INCORPORATED INCORPORATED RE Owners Manual ABOUT MENU CONTENTS ABOUT INDEX ABOUT TurboRemote XA88974-A VANNER, INC. (c) 2000 All Rights Reserved www.vanner.com PH:614-771-2718 FX:614-771-4904 Geoff, Kirby Tim, Lucreasey, Bill, Yelena Steve & Jeff RE-4500 SW PART # A88838A B-12...
  • Page 72 6 0 Minutes Scan Invrtrs Alrm Pll Delta 6 0 Seconds Inverter Addr. Remote Addr. B-13 Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d D99988...
  • Page 73 Inv L2 Curr Gn 1024 0 Cnts - 1391 3 Cnts - Time-of-Day 45875 3 Cnts - B-14 Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d D99988...
  • Page 74 -77.0 0 ° - Gain -1240 0 ° /W- Fan Settings Current Hyst 98.0 0 % - B-15 Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d D99988...
  • Page 75 PASSWORD Password? DEBUG DEBUG 773 4 EEPROM Rd/Wrt + Address: EEPROM Rd/Wrt + (@ 0): B-16 Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d D99988...

  • Page 76: Appendix C: Settings

    L1 is at APM Limit L1 APM LIMIT L2 is at APM Limit L2 APM LIMIT Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d D99988...

  • Page 77: Calibration Data

    Systm Temp Off Cnts System Temp Gn Cnts Batt Temp. Off. Cnts Batt Temp Gain Cnts Time-of-Day Cnts Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr. www.vanner.com Rev 10d Hilliard Ohio 43026 RE Owners_Manual_Rev10d D99988...

  • Page 78: Appendix D: Application Notes

    INCORPORATED INCORPORATED INCORPORATED Appendix D: Application Notes Appendix D: Application Notes Application Notes Please refer to the Vanner Incorporated Web site for Application notes at http://www.vanner.com. Applicable Documents National Electric Code 1999 NEC Article 690 UL-1741 IEEE-929 G.A. Kern, R.H.Bonn, J. Ginn, S. Gonzalez Results of Sandia...
  • Page 79 INCORPORATED INCORPORATED INCORPORATED INCORPORATED Vanner Inc. 4282 Reynolds Drive Hilliard, Ohio 43026 1-800-AC POWER (1-800-227-6937) Tel: 614-771-2718 Fax: 614-771-4904 www.vanner.com e-mail: pwrsales@vanner.com Manual Part Number D99988 Printed in USA Copyright 2001 Phone: (614) 771-271 RE-4500 Vanner Inc. FAX: 614-771-4904 Installation Manual 4282 Reynolds Dr.
  • Page 80 INCORPORATED INCORPORATED 4282 Reynolds Drive Hilliard Ohio, 43026 1(800) ACPOWER www.vanner.com RE SERIES enewable nergy True Sine Wave AC Power Inverter/Charger AC Power Inverter System CAUTION - Risk of Electric Shock, Do Not Remove Cover. No User Serviceable Parts Inside. Refer Servicing To Qualified Service Personnel.
  • Page 81 INCORPORATED INCORPORATED INCORPORATED INCORPORATED Notes Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...
  • Page 82 Appendix A: Warranty ......................1 Appendix B: RE-ICC Menus ....................1 Appendix C: Settings ......................1 Alarm Listing........................ 1 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e...
  • Page 83 F 14 Figure 4-4 Inverter Menu ..................4-9 F 15 Figure 4-5: Advanced Menu ................... 4-10 F 16 Figure 4-6: Charger Menu ..................4-16 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026...

  • Page 84: Introduction

    If you require additional information please contact your dealer, or contact us directly at 1-800-227-6937 (800 AC POWER). Before you install and use your RE SERIES Inverter/Charger be sure WARNING: to read and save these safety instructions.
  • Page 85 Date of Installation This document describes the operation, technical specifications and installation procedures for the RE-4500 Inverter/Charger System. If you require additional information please contact your dealer or contact Vanner at 1-800-AC POWER (1-800- 227-6937). Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc.

  • Page 86: Important Safety Instructions

    WARNING: and save these safety instructions! This manual contains important safety and operating instructions for the Vanner Incorporated RE-4500 Power Inverter that shall be followed during installation and maintenance of the inverter as prescribed by Underwriters Laboratories (UL). The RE-4500 inverter is listed as compliant with UL 1741 Power Conditioning Units for use in Residential Photovoltaic Power Systems.
  • Page 87 DC Voltage This symbol denotes DC Voltage is potentially present on this termination. Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e...
  • Page 88 Phase 2 (Red wire). Ground This symbol denotes that this termination is used for a ground connection (Green wire). Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...

  • Page 89: Safety Instructions

    Danger Battery connections are for disconnection only, NOT for current interruption. Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...

  • Page 90: General Precautions

    To avoid the risk of fire, electrical shock, or injury to persons, do not use attachments not recommended or sold by Vanner Incorporated. Vanner recommends that all AC and DC electrical wiring be performed by a licensed electrician or a qualified technician to ensure compliance with all applicable national and local wiring regulations.

  • Page 91: Explosive Gas Precautions

    Be careful when working with metal tools around batteries. Potentials exist for sparks or short-circuit of the battery or other electrical part which could cause an explosion. Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026...

  • Page 92: Code Compliance

    Code Compliance Vanner Model RE-4500 is certified by Underwriter’s Laboratory to meet UL listing 1741 for Photovoltaic Systems, and complies with IEEE 929 and the National Electric Code Article 690, Solar Photovoltaic Systems.

  • Page 93: Installation And Start-Up

    Mounting bolt pattern is 16” horizontal x approximately 30” vertical. Use the Mounting Template supplied with the unit to assist in mounting the unit. Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026...

  • Page 94: Wiring Connections

    Remove the access covers to the DC and AC raceways as shown in Figure 3-2 and Figure 3-3. 3-10 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026...

  • Page 95: F 1 Figure 3-1: Re-4500 System Connections

    F 2 Figure 3-2: Inverter DC Raceway Connections (48VDC or 24VDC) Left Right +VDC (48VDC or 24VDC) Front 3-11 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...

  • Page 96: Terminal And Component Definitions

    National Electric Code (NEC) and any other state or local codes in effect at the time of installation. These codes have 3-12 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026...
  • Page 97 (15) Battery Temperature Sensor Monitor Port This RJ11 Port enables battery bank temperature monitoring with the optional Vanner Battery Temperature Sensor (Vanner Part Number RE-BTS1). This sensor is used for optimizing battery charging efficiency, extending battery life, and battery fault monitoring.
  • Page 98 Attach either +24 VDC or 48 VDC (depending on your model) Negative (Ground) feed to this terminal. 3-14 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e...
  • Page 99 This RJ-11 jack is for serial communication between the RE- 4500 and another computer/controller. This jack can be used for interface to the optional Vanner RE-ICC (Inverter Charger Controller) – Vanner Part RE-ICC. Alternately, if the user wishes to control and monitor the RE via another computer...

  • Page 100: Controls

    All indicator lights are multicolor and will display OFF, green, orange, or red. LED displays are described on in the RE-4500 Owners Manual Component Identification section. 3-16 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e...

  • Page 101: Testing Procedure

    With a Voltmeter, verify that the proper input voltage (24 or 48 volts) is present at the Inverter DC IN terminals. 3-17 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026...

  • Page 102: Full Installation And Start-Up

    Obstruction of the fan exhaust or the intake vents will diminish the inverter output capacity due to overheating. 3-18 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e...

  • Page 103: Dc Wiring Considerations

    It is recommended by Vanner that you use a DC Control Module which will take care of the majority of NEC code requirements for the DC disconnects and terminations. In the event that the RE-DCM is not used please refer to Figure 3-5.
  • Page 104 DC input cables need to pass through the same hole to prevent causing a transformer effect. If two holes are 3-20 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026...
  • Page 105 Proper DC cable size is critical for the performance and safe operation of the inverter system. It is required by Vanner that the installer use 4/0 AWG wire to minimize losses to less than ½ volt over the length of the cable. This wire needs to be rated for 90ºC.

  • Page 106: Dc Wiring Installation Procedure

    Conduit knockouts are provided. Bolts and spring washers are provided for connecting 5/16” diameter ring terminals to the DC Input Contacts. Optional compression lugs (Vanner part no. D08241) are available for cables sizes up to 250 MCM. F 6 Figure 3-6: Inverter System...
  • Page 107 D08241 Compression Lugs, leave the cable ends bare. Verify that the DC cables are still disconnected from the DC Source. 3-23 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...
  • Page 108 Inspect the DC cable compartment to be sure no copper wire fragments are present after tightening cables. Route the negative DC cable to the DC source disconnect (or Vanner DCM). Verify cable polarity before proceeding. Warning If the cables are reversed, the fuse will be blown and inverter can be damaged.

  • Page 109: Ac Utility/Load Wiring Installation Procedure

    AC Raceway. Please refer to Figure 3-10 for location of the AC Raceway and terminations. It is recommended by Vanner that you use an AC Control Module which will take care of the majority of NEC code requirements for the AC disconnects and terminations.
  • Page 110 MULTI-MODE ALTERNATIVE ENERGY INVERTER AC OUT AC IN UTILITY GENERATOR INV OUT INV IN From Utility 3-26 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...

  • Page 111: F 9 Figure 3-9: Ac Wiring Diagram

    AC Control / Distribution Wiring F 10 Figure 3-10: Inverter AC Raceway Terminations Left Right AC OUT AC IN Bottom 3-27 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...
  • Page 112 AC terminal screws to 15 inch pounds. Re-torque after 30 days. Verify that the AC output cables are still disconnected from the AC load (or Vanner ACM). Insert AC utility cables through the knockout and into the AC wiring raceway.
  • Page 113 Verify AC wiring installation. Verify that all connections are tight. Secure all wiring and replace the AC Raceway cover. 3-29 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e...

  • Page 114: Start-Up And Test Procedure

    AC output (between L1 and neutral) and turn on inverter via the front panel switch. 3-30 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026...
  • Page 115 Indicator Lights on page 3-16. If the inverter is not operating as described, see Trouble Shooting Procedures on page 5-2. 3-31 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e...

  • Page 116: System Setup

    RE’s operation. Warning The Factory Default Settings the unit is shipped with should only be Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026...
  • Page 117 INCORPORATED INCORPORATED INCORPORATED RE Installation Manual changed by a Vanner Certified Installer or by Authorized Factory Personnel. There are no field adjustable Trip Points. All of these Trip points are password protected to avoid incorrect entries. Warning Wrong settings can damage the unit, and lead to personal injury or death, and voiding of the manufacturers warranty.

  • Page 118: Display And Key Functions

    If a Menu is available for a displayed item, this key when depressed moves the display to the new menu. Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026...

  • Page 119: Lcd Contrast Control

    RE-4500 -mostly used for installation. Adjusts more advanced features dealing Advanced Menu with communication, calibration, password level, debugging. Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...
  • Page 120 For more information, please see the Auto Restart Menu appropriate Menu diagram. Inverter Communications Menu Stacking Menu Time and Date Menu Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...
  • Page 121 To Miscellaneous MENU Stacking Menu To Stacking MENU Time and Date Menu To Time and Date MENU Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...
  • Page 122 As you look at Figure 4-3, you will notice that the many of the screens have additional menus that can be accessed from them. Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026...
  • Page 123 Press the Bottom Left key next to ADVANCED (this will take you to the Advanced Menu (Figure 4-5)). REMOTE SETTINGS COMMUNICATIONS Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e...

  • Page 124: F 14 Figure 4-4 Inverter Menu

    Inv Srge Dly 3 1 Cycles Volt Lmt Dly 3 2 Cycles - Leave Srge Dly 1 Cycles Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...
  • Page 125 Press the Bottom Right key next to the “ ” symbol again. This will take you to the screen shown below. PASSWORD DEBUG 4-10 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...

  • Page 126: Additional Entry Methods

    Refer to the menus in Appendix B: RE-ICC Menus and find the Equalization Menu (a submenu of the CHARGER menu). 4-11 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e...
  • Page 127 Left Key (▶) is used to change the position selected by the cursor while the Lower Right Key (!) changes the selected character to a new character. 4-12 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e...

  • Page 128: Changing The Password Settings

    These items should only be modified by Vanner Factory Personnel. Warning Changes to these menu items should only be performed by Vanner Authorized Factory Personnel! Wrong configurations can lead to death, damage to equipment, and voiding of the warranty.

  • Page 129: Display Menu

    18.6 5 Arms 221 6 VA INVRTR L1 POWR GRD L1 PWR-FCT 224 9 Watts 9 9 % 4-14 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...

  • Page 130: Charger Setup

    2, and divide the DC current settings by 2. If you have any questions on this subject call 1-800-ACPower. 4-15 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026...

  • Page 131: F 16 Figure 4-6: Charger Menu

    10. 0 dc 180 Cycles - Equal. Timeout 0.25 Hours APM Srge Dly 2 60 Cycles - 4-16 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...
  • Page 132 APM Srge Dly 1 180 Cycles - Equal. Timeout APM Srge Dly 2 0.25 Hours 60 Cycles - 4-17 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...

  • Page 133: Example 1 - 3 Step Charging Cycle

    RE48-4500) or whatever voltage you want the batteries to deplete to before charging. Press the Top Right Key 4-18 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e...
  • Page 134 Make the "Charge Setting" "27.20 Vdc," (54.4 Vdc for the RE48-4500) the ending voltage of your last step. Press the Top Right Key. 4-19 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e...

  • Page 135: Example 2 - 7 Step Charging Cycle

    This example is for the factory setting 7 step charging steps. This 7 step charging cycle is a 7-stage bulk charge for flooded lead acid batteries (similar to the Vanner Incorporated TruSine TSC24-4500). To change or review the setpoints, use the ICC remote to go up to the charger menu and look at "Charging Stges."...
  • Page 136 Press the Top Right Key. c. The "Charge Type" is "DC VOLTAGE." Press the Top Right Key. 4-21 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e...
  • Page 137 Perform the fifth set of charging steps: 4-22 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e...
  • Page 138 26.4 volts (52.8 Vdc for the RE48-4500). The inverter will do this until the current into 4-23 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026...
  • Page 139 Note: The last step is a trigger to stop the generator if "Generator Strt" is ON. 4-24 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e...

  • Page 140: Preventive Maintenance And Trouble Shooting Procedures

    Preventive Maintenance and Trouble Shooting Procedures There are no user serviceable components inside the inverter. If the inverter requires service, refer to the Vanner Incorporated or other qualified service personnel. Preventive Maintenance For continued reliability and safety, a monthly maintenance...

  • Page 141: Preliminary Checks

    Trouble Shooting Procedures The following are the most common questions heard by Vanner service professionals. If your situation does not apply to the following categories, please contact your local Vanner Inc. Service Center or the Vanner Inc. Customer Service Department: 1-800-AC-POWER (1-800-227-6937). Please have your model and serial number available when consulting customer service.

  • Page 142: Problem Symptoms And Troubleshooting Checks

    Verify AC load specifications are not exceeded. Unit does not operate and a “burnt wire” smell Disconnect AC loads and DC Source emits from inverter/charger. immediately. Unit may require service, contact Vanner service department. Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc.

  • Page 143: Appendix A: Warranty

    3. The product was purchased after January 1, 2000. Vanner does not warrant its products against any and all defects when: defect is a result of material or workmanship not provided by Vanner; normal wear and tear, or defects caused by misuse or use in contrary to instructions supplied, neglect, accident, reversed polarity, unauthorized repairs and/or replacements.
  • Page 144 INCORPORATED RE Installation Manual Vanner reserves the right to repair, replace, or allow credit for any material returned under this warranty. Any damage caused by the customer will be charged or deducted from the allowance. All warranty work will be performed at Vanner’s factory, by authorized Vanner distributors, by Vanner installers/technicians, or a Vanner authorized repair facility utilizing a valid Warranty Authorization Number (WAN) prior to repair.

  • Page 145: Appendix B: Re-Icc Menus

    For more information, please see the Auto Restart Menu appropriate Menu diagram. Inverter Communications Menu Stacking Menu Time and Date Menu Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...
  • Page 146 To Miscellaneous MENU Stacking Menu To Stacking MENU Time and Date Menu To Time and Date MENU Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...
  • Page 147 GRD L1 VLT-AMP 18.65 Arms 2216 VA INVRTR L1 POWR GRD L1 PWR-FCT 2249 Watts 99 % Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...
  • Page 148 Inv Srge Dly 3 1 Cycles Volt Lmt Dly 3 2 Cycles - Leave Srge Dly 1 Cycles Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...
  • Page 149 18 0 Cycles - Equal. Timeout 0.2 5 Hours APM Srge Dly 2 6 0 Cycles - Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...
  • Page 150 18 0 Cycles - Equal. Timeout 0.2 5 Hours APM Srge Dly 2 6 0 Cycles - Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...
  • Page 151 AC Bad Delay 2 0 Cycles AC Bad Delay 3 0 Cycles AC Good Delay 6 0 Cycles Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...
  • Page 152 0. 0°C Batt Temp Strt 25. 0°C Batt Temp Coef -5. 00mV/°C/Cl # of Cells 1 2 - Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...
  • Page 153 0. 0°C Batt Temp Strt 25. 0°C Batt Temp Coef -5. 00mV/°C/Cl # of Cells 1 2 - Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...
  • Page 154 Inverter MENU Communications Inverter Addr. Xmit Timeout 1 Secs - Recv Timeout 0 Secs - Retries B-10 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...
  • Page 155 Time and Date MENU Time and Date MENU Inverter Time 10:10:3 1 Inverter Date 1/ 1/2000 B-11 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...
  • Page 156 CUSTOMIZATION MENU INDEX MENU (TBD) CONTENTS MENU (TBD) PASSWORD Password? ABOUT MENU DEBUG 773 4 DEBUG MENU B-12 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...
  • Page 157 INCORPORATED INCORPORATED INCORPORATED INCORPORATED Appendix B: RE-ICC Menus ABOUT MENU CONTENTS ABOUT INDEX ABOUT TurboRemote XA88974-A VANNER, INC. (c) 2000 All Rights Reserved www.vanner.com PH:614-771-2718 FX:614-771-4904 Geoff, Kirby Tim, Lucreasey, Bill, Yelena Steve & Jeff RE-4500 SW PART # A88838A...
  • Page 158 COMMUNICATIONS Display Blank 60 Minutes Scan Invrtrs Alrm Pll Delta 60 Seconds Inverter Addr. Remote Addr. B-14 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...
  • Page 159 Inv L2 Curr Gn 1024 0 Cnts - 1391 3 Cnts - Time-of-Day 45875 3 Cnts - B-15 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...
  • Page 160 -77.0 0 ° - Gain -1240 0 ° /W- Fan Settings Current Hyst 98.0 0 % - B-16 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...
  • Page 161 PASSWORD PASSWORD Password? DEBUG DEBUG 773 4 EEPROM Rd/Wrt + Address: EEPROM Rd/Wrt + (@ 0): B-17 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...

  • Page 162: Appendix C: Settings

    Battery Low Shutdown, no charging. < 1/2 Battery Low Shutdown BATTERY DEAD value. Normal INVERTING Inverting “low power” with small inverter INVERTING-SMAL Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...

  • Page 163: Re-Installation_Manual_Rev01E

    Battery Temperature Offset Battery Temperature Gain 10240 10240 Battery Bad Delay 13 S 13 S Battery Bad Temperature Delay Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...
  • Page 164 61 S 61 S Fan Calibration 3000 3000 Room Temperature Setting 35.0 degrees C 35.0 degrees C Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...
  • Page 165 180 Cycles Inverter Surge Delay 2 60 Cycles 60 Cycles Inverter Surge Delay 3 1 Cycle 1 Cycle Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...
  • Page 166 Grid L2-to-N Power Gain -6662 -6662 Inverter L1-to-N Power Gain -6662 -6662 Inverter L2-to-N Power Gain -6662 -6662 Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...
  • Page 167 Small Inverter / Load Demand Start 75 Watts 75 Watts Small Inverter / Load Demand Tail Small Inverter / Load Demand Delta Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...
  • Page 168 26.40 Vdc 26.40 Vdc Trigger Setting 50.00 Adc 50.00 Adc Charge Stage Timeout 1 Hour 1 Hour Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...
  • Page 169 Grid L1-to-N Power Offset Grid L2-to-N Power Offset Inverter L1-to-N Power Offset Inverter L2-to-N Power Offset value value Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr. www.vanner.com Rev 01e Hilliard Ohio 43026 RE-Installation_Manual_Rev01e 910157-A...
  • Page 170 INCORPORATED INCORPORATED INCORPORATED Appendix D: Application Notes Appendix D: Application Notes Application Notes Please refer to the Vanner Incorporated Web site for Application notes at: http://www.vanner.com. Applicable Documents National Electric Code 1999 NEC Article 690 UL-1741 IEEE-929 G.A. Kern, R.H.Bonn, J. Ginn, S. Gonzalez Results of Sandia...
  • Page 171 INCORPORATED INCORPORATED INCORPORATED INCORPORATED Vanner Inc. 4282 Reynolds Drive Hilliard, Ohio 43026 1-800-AC POWER (1-800-227-6937) Tel: 614-771-2718 Fax: 614-771-4904 www.vanner.com e-mail: pwrsales@vanner.com Manual Part Number D910157-A Printed in USA Copyright 2001 Phone: (614) 771-2718 RE-4500 Vanner Inc. FAX: 614-771-4904 Owners Manual 4282 Reynolds Dr.

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