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© COPYRIGHT 2004 by HUFFY SPORTS
Inground System
Owners Manual
• N53 W24700 South Corporate Circle • Sussex, WI 53089 • U.S.A.
WARNING!
READ AND UNDERSTAND
OPERATOR'S MANUAL
BEFORE USING THIS UNIT.
FAILURE TO FOLLOW
OPERATING INSTRUCTIONS
COULD RESULT IN INJURY
OR DAMAGE TO PROPERTY.
Toll-Free Customer Service Number for U.S: 1-800-558-5234,
For Europe: 00 800 555 85234 (Sweden: 009 555 85234),
Internet Address: http://www.huffysports.com
Customer Service Center
REQUIRED TOOLS AND MATERIALS:
• 2 People
• Carpenter's Level
• 15' Tape Measure
• Shovel & Post Hole
Digger
• Wood Board (scrap)
• Tape
• Sawhorse or
Support Table
• Wedge
For Canada: 1-800-284-8339,
For Australia: 1-800-632 792
1
• Phillips Screwdriver
• Hammer
• Heavy Duty Tape
• Stepladder 8 ft. (2.4 m)
• Safety Goggles
• (2 each) Wrenches and/or Socket Wrenches and
Sockets (Deep-Well Sockets are Recommended).
7/16"
1/2"
9/16"
3/4"
• Optional: Large &
Small Adjustable
Wrenches
7/16"
1/2"
9/16"
3/4"
10/04
• Container to Mix
P/N 21168202

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Summary of Contents for Huffy 21168202

  • Page 1 OPERATOR'S MANUAL BEFORE USING THIS UNIT. FAILURE TO FOLLOW OPERATING INSTRUCTIONS COULD RESULT IN INJURY OR DAMAGE TO PROPERTY. © COPYRIGHT 2004 by HUFFY SPORTS Inground System Owners Manual Customer Service Center REQUIRED TOOLS AND MATERIALS: • 2 People • Carpenter’s Level •...
  • Page 2: Before You Start

    Carefully rock them in a circular motion to ream out any excess paint from holes if necessary. Not all items pictured are included with every model. P/N 21168202 10/04 HEIGHT ADJUSTMENT TO ADJUST BACKBOARD: 1. While holding handle, remove pin.
  • Page 3: Safety Instructions

    20 ft. (7 m) radius of pole location. • Climate, corrosion, excessive use, or misuse could result in system failure. • If technical assistance is required, contact Huffy Sports. • Minimum operational height is 6'6" (1.98 m) to the bottom of backboard.
  • Page 4 207103 Cap,Pole, 3.5" X .75" 206244 Bolt, Hex Head 1/2-13 x 8 Long ALL Huffy Sports Basketball Systems, including those used for DISPLAYS, MUST be assembled and ballasted with sand, water or concrete according to the instructions. Failure to follow instructions could result in SERIOUS INJURY.
  • Page 5 HARDWARE IDENTIFIER (NUTS & WASHERS) #27 (6) #49 (1) #8 (9)* #11 (4) #24 (6) #10 (4) #46 (1) #45 (1) HARDWARE IDENTIFIER (METAL SPACERS) #31 (2) #13 (2) * You may have extra parts with this model. 10/04 P/N 21168202...
  • Page 6 HARDWARE IDENTIFIER (PLASTIC SPACERS & CLIPS) #22 (4) #12 (2) #33 (12)* #23 (4) #39 (2) HARDWARE IDENTIFIER (OTHER) #52 (2) #41 (1) #43 (1) #44 (1) P/N 21168202 10/04...
  • Page 7: Section A: Assemble The Pole

    TOOLS REQUIRED FOR THIS SECTION HARDWARE USED IN THIS SECTION (not actual size) Shovel and Post Tape Hole Digger Carpenter's Level Phillips-Head Container to Mix Screwdriver (2) 1/2” and (2) 9/16" Wrenches AND/OR (2) Socket Wrenches and Sockets 1/2” 9/16” 10/04 P/N 21168202...
  • Page 8 Ensure ground is level with playing surface, then dig pole hole. IMPORTANT!: WARNING! Maximum distance from edge of hole to edge of playing surface 6” (15.2 cm). 18" (42.7 cm) CONTACT UTILITIES GROUND SURFACE BEFORE DIGGING. 6" (15.2 cm) PLAYING SURFACE 24" (61 cm) P/N 21168202 10/04...
  • Page 9 DO NOT WAIT FOR CONCRETE TO CURE. Insert ground sleeve assembly and center in hole (FIG. A). Note: Leave 1" below flange exposed for drainage hill. SIDE VIEW PLAYING SURFACE 1" (2.54 cm) IMPORTANT!: NOTE POSITION OF FLANGE 10/04 P/N 21168202...
  • Page 10 Tamp down concrete to release air pockets and build drainage hill. Level pole section in all directions several times while concrete is curing. 1" (2.54 cm) IMPORTANT!: GOING ON TO NEXT STEP. CONCRETE MUST CURE. P/N 21168202 10/04 CONTINUE ON TO NEXT STEP. NOTE A: 1" (2.54 cm) Make a reference mark here for anti-skid tape.
  • Page 11 (see note A). KEEP GROUND SLEEVE CAP ON BOTTOM POLE. NOTE A: Place top edge of anti-skid tape on mark made in step 7. NOTE B: Tape prevents the pole from rotating during play. 10/04 P/N 21168202...
  • Page 12 IMPORTANT Keep on Bottom Pole Wood Scrap (NOT SUPPLIED) P/N 21168202 10/04 Stack upper pole section (1) to bottom and middle pole assembly and continue bouncing until top pole (1) no longer moves toward taped reference mark on middle pole.
  • Page 13 Install pole mount bracket (6) and bracket reinforcement (40) with carriage bolts (7) as shown. Tighten flange nuts (8) completely. FRONT SIDE FRONT SIDE 10/04 P/N 21168202...
  • Page 14 (6) during this assembly. P/N 21168202 10/04 Assemble lanyard (17) to locking pin (16) as shown. Attach covers (14) onto pole mount bracket (6) with carriage bolt (15) and nut (8) as shown. DO NOT OVERTIGHTEN...
  • Page 15 Insert handle assembly through pole mount assembly as shown. Lock pole assembly in place at the 10’ (3.05 m) mark with pin (16). 10/04 P/N 21168202...
  • Page 16: Section B: Assemble The Elevator Tubes To Backboard

    (2) Wrenches 1/2", (2), 9/16"" and (2) 3/4" AND/OR (2) Socket Wrenches and Sockets 3/4” 1/2” 9/16” #41 (1) Identify elevator tubes (28 & 30). Toward Toward Board Pole Upper Elevator tube Toward Toward Pole Board Lower Elevator tube P/N 21168202 10/04...
  • Page 17 (25) using bolts (9 & 48), spacers (31), and nuts (11 & 49) as shown. Attach lower elevator tubes (28) and counter balance spring (29) to backboard support brackets (25) using spacers (22), bolt (27), and nut (24) as shown. 10/04 P/N 21168202...
  • Page 18 (53 & 47) and nuts (8). Insert bolts (53) into unused holes in board Attach upper elevator tubes (30) to backboard support brackets (25) using spacers (22), bolt (27), and nut (24) as shown. P/N 21168202 10/04...
  • Page 19: Section C: Attach The Backboard & Elevator Assembly

    This is what your system will look like when you’ve finished this section: HARDWARE USED IN THIS SECTION (not actual size) TOOLS REQUIRED FOR THIS SECTION Container to Mix Phillips-Head Screwdriver (2) 3/4" Wrenches AND/OR (2) Socket Wrenches and Sockets 3/4” 10/04 P/N 21168202...
  • Page 20 AND/OR PROPERTY DAMAGE. Install handle assembly to long elevator tubes (28) using bolt (27), spacers (39), and nut (24) as shown. NOTE: Before going on to next step, set adjustable system assembly to the 10’ (3.05 m) setting. P/N 21168202 10/04...
  • Page 21 Install spring (44) onto “T” bolt (42) as shown. D • Install special nut (46) and washer (45) onto “T” bolt (42). E • Tighten nut (46) until flush with end of “T” bolt (42). Install Slam Jam Rim to Backboard 10/04 P/N 21168202...
  • Page 22 (24). WARNING! USE EYE PROTECTION WHEN INSTALLING SPRINGS. Assemble rebar centering spacers (51) near top and bottom of rebar (50) as shown. P/N 21168202 10/04 Place rebar with spacers into bottom pole section (3) as shown. 2" 3" Reinforcement Bar...
  • Page 23 WAIT A MINIMUM OF 24 HOURS BEFORE GOING ON TO NEXT STEP. IMPORTANT!: Make sure that concrete does not bulge from the end of pole assembly. Allow concrete to completely cure. IMPORTANT!: CONCRETE MUST CURE. Heavy-Duty Tape (Not Included) 10/04 P/N 21168202...
  • Page 24 ® ARE NOT PRESENT COULD RESULT IN BODILY HARM. BE SURE TO FOLLOW DIRECTIONS CAREFULLY. P/N 21168202 10/04 WARNING! , OR WHEN ALL SMART CLIPS ® Insert one “arm” of clip into ram as shown. Twist “body” of clip slightly so that second “arm”...
  • Page 25 NET INSTALLATION Insert net into bottom of clip as shown. SIDE VIEW NET CLIP NET CLIP Twist net until it snaps into position. Net must be centered through clip. 10/04 P/N 21168202...
  • Page 26: Section D: Upright, Secure And Use Pole System

    SECTION D: UPRIGHT, SECURE AND USE POLE SYSTEM This is what your system will look like when you’ve finished this section: HARDWARE USED IN THIS SECTION (not actual size) TOOLS REQUIRED FOR THIS SECTION None Hammer Wedge P/N 21168202 10/04...
  • Page 27 USE CAUTION; ASSEMBLY IS HEAVY. TWO PEOPLE REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY AND/OR PROPERTY DAMAGE. Use wedge to gently tap cap of ground sleeve (5) until tight. PLAYING SURFACE 10/04 P/N 21168202...
  • Page 28 C. Replace pin (16) full length to lock system at desired height. WARNING! DO NOT ALLOW CHILDREN TO ADJUST HEIGHT. P/N 21168202 10/04 Apply height adjustment label (35) to front of pole as shown. Regulation rim height is 10 feet (3.05 m). 10 ft.

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