Frymaster 35 Series Installation And Operation Manual

Frymaster 35 Series Installation And Operation Manual

Gas fryer
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Series Code AP and Later
Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
Price: $6.00
24-Hour Service Hotline 1-800-551-8633
819-5776
AUG 2002

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  • Page 1 Series Code AP and Later Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. Price: $6.00 24-Hour Service Hotline 1-800-551-8633 819-5776 AUG 2002...
  • Page 2 DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster/Dean Service Hotline at 1-800-551-8633.
  • Page 3 DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection. Single fryers equipped with legs must be stabilized by installing anchor straps. All fryers equipped with casters must be stabilized by installing restraining chains.
  • Page 4: Table Of Contents

    35 SERIES GAS FRYERS TABLE OF CONTENTS CHAPTER 1: General Information Option Designations ..................... 1-1 Rating Plate ......................1-2 Parts Ordering and Service Information............... 1-3 Safety Information....................1-3 European Community (CE) Specific Information..........1-4 Equipment Description..................1-5 Installation, Operating, and Service Personnel............ 1-5 Definitions ......................
  • Page 5: Chapter 1: General Information

    35 SERIES GAS FRYERS CHAPTER 1: GENERAL INFORMATION Option Designations There are many options available for the MJ35 series fryer. When the fryer is equipped with these additional features, suffixes are added to the model name to identify the options. The position of the identifying letter is a factor in the option it identifies.
  • Page 7: Rating Plate

    35 SERIES GAS FRYERS CHAPTER 1: GENERAL INFORMATION Possible basket lift designators: No text in this position: No basket lift system BL: Fryer equipped with motorized basket lift Possible frypot, cabinet material designators: SC: Stainless steel vat, door and cabinet...
  • Page 8: Parts Ordering And Service Information

    Parts orders must be placed directly with your local FASC or distributor. Included with fryers when shipped from the factory is a list of Frymaster FASCs. If you do not have access to this list, contact the Frymaster Technical Service Department at 1-800-551-8633 or 1-318-865-1711.
  • Page 9: European Community (Ce) Specific Information

    35 SERIES GAS FRYERS CHAPTER 1: GENERAL INFORMATION CAUTION Example of a CAUTION box. boxes contain information about actions or conditions that may cause or result in damage to WARNING your system, and which may cause your system to malfunction.
  • Page 10: Equipment Description

    CHAPTER 1: GENERAL INFORMATION Equipment Description 35 Series gas fryers are designed for all-purpose frying. Models include MJ35, MJ35G, MJ35GBL and FM35G. Fryers in this series may be equipped with basket lifts and in banks of up to six with a Filter Magic filtration systems or configured for manual filtration (MJ35, MJ35G and MJ35GBL variants).
  • Page 11 35 SERIES GAS FRYERS CHAPTER 1: GENERAL INFORMATION...
  • Page 12: Shipping Damage Claim Procedure

    Frymaster equipment parts. A list of Frymaster Factory Authorized Service Centers (FASC) is included with the fryer when it ships from the factory. Failure to use qualified service personnel will void the Frymaster Warranty on your equipment.
  • Page 13: Chapter 2: Installation Instructions

    NFPA standard No. 96 states, “A minimum distance of 18 in. (450 mm) should be maintained between the flue outlet and the lower edge of the grease filter.” Frymaster recommends that the minimum distance be 24 in. (600 mm) from the flue outlet to the bottom edge of the filter when the appliance consumes more than 120,000 BTUs per hour.
  • Page 14: Caster/Leg Installation

    35 SERIES GAS FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS NATIONAL CODE REQUIREMENTS The type of gas for which the fryer is equipped is stamped on the data plate attached to the inside of the fryer door. Connect a fryer stamped “NAT” only to natural gas, those stamped “PRO” only to propane gas, and those stamped “MFG”...
  • Page 15 Frymaster recommends that the minimum distance from the flue outlet to the bottom edge of the filter be 24 in. (600 mm) when the appliance consumes more than 120,000 BTU per hour.
  • Page 16: Connection To Gas Line

    35 SERIES GAS FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS Connection to Gas Line The 35 Series fryer has received the CE mark for the countries and gas categories indicated in the table below. CE Approved Gas Categories Pressure Country Category (mbar)
  • Page 17 35 SERIES GAS FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS Before connecting new pipe to your unit, the pipe must be thoroughly blown out to remove any foreign par- ticles. If these foreign particles get into the burner and controls, they will cause improper and sometimes dangerous operation.
  • Page 18: Converting To Another Gas Type

    35 SERIES GAS FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 4. It is suggested that the burner manifold pressure Non-CE Standard Burner Manifold Gas Pressure be checked at this time by the local gas company Pressure or an authorized service agent. Refer to “Check 4”...
  • Page 19 CHAPTER 2: INSTALLATION INSTRUCTIONS Non-CE Gas Conversion Instructions Call Frymaster Service (1-800-551-8633) to determine the conversion kit appropriate for your configu- ration and altitude. Contact your local FASC to order the kit and arrange for installation. CE Gas Conversion Instructions 1.
  • Page 20: Chapter 3: Operating Instructions

    If this is the first time the fryer is being used after installation, refer to Section 3.2, Boil- Out Procedure. CAUTION The cooking oil/shortening capacity of the 35 Series fryer is 40 lbs. (20 liters) at 70ºF (21ºC). Before lighting the fryer, make sure the fryer is OFF and the frypot drain valve is closed.
  • Page 21: Boiling Out The Frypot

    To ensure that the frypot is free of any contamination resulting from its manufacture, shipping, and handling during installation, the frypot must be boiled out before first use. Frymaster recommends boiling out the fry- pot each time the oil or shortening is changed.
  • Page 22: 3.3 Filling With Shortening

    3.3 Filling With Shortening The MJ 35 series fryer has a minimum 30 Lbs. (14.5 liters)/ maximum 40 lbs. (19.5 liters) shortening ca- pacity. 1. Ensure the fryer’s gas valve is off or in the pilot position.
  • Page 23: Shutting The Fryer Down

    35 SERIES GAS FRYERS CHAPTER 3: OPERATING INSTRUCTIONS 4. To melt solid shortening without scorching, the burner should be turned ON for about three seconds and OFF for about 10 seconds; alternate until melted. If any smoke is seen during this process, the oil is heating too quickly and scorching.
  • Page 24 35 SERIES GAS FRYERS CHAPTER 3: OPERATING INSTRUCTIONS The Thermostat Controller requires no programming, but it may require calibration from time to time. To determine if it requires calibration, refer to Check Thermostat Controller Thermostat Cali- bration on page 5-4.
  • Page 25: Chapter 4: Filtration Instructions

    Frymaster recommends that a Frymaster filter cone holder and filter be used when a filter machine is not available. If you are using a Frymaster filter cone holder, be sure that the cone holder rests securely on the metal container.
  • Page 26: Filter Magic Ii Filtration System Operation

    35 SERIES GAS FRYERS CHAPTER 4: FILTRATION INSTRUCTIONS 7. Re-light pilot and return to operation. DANGER When using solid shortening, pack the shortening down into the bottom of the frypot. DO NOT operate the fryer with a solid block of shortening sitting in the upper portion of the frypot.
  • Page 27 35 SERIES GAS FRYERS CHAPTER 4: FILTRATION INSTRUCTIONS 8. Lay a sheet of filter paper over the top of the filter pan with the paper overlapping on all sides. Position the hold-down ring over the filter paper on top of the pan and lower the ring into the pan, allowing the filter paper to fold up around the ring as it is pushed to the bottom of the pan.
  • Page 28 35 SERIES GAS FRYERS CHAPTER 4: FILTRATION INSTRUCTIONS OPERATION OF THE FILTER UNIT CAUTION Never operate the filter unit unless the cooking oil in the fryers has been brought up to cooking temperature. 1. To filter the cooking oil, turn the gas valve to pilot.
  • Page 29 35 SERIES GAS FRYERS CHAPTER 4: FILTRATION INSTRUCTIONS 4. Snap the Power Shower into the frypot. DANGER DO NOT operate the filter without the Power Shower in place. Hot oil will spray out of the fryer and may cause injury.
  • Page 30 35 SERIES GAS FRYERS CHAPTER 4: FILTRATION INSTRUCTIONS 6. After the oil is completely filtered, close the drain valve and allow the fryer to refill. When bubbles ap- pear in the oil, allow the filter to run 10 to 12 seconds longer to clear the lines and prevent shortening from hardening in them, then PUSH the filter handle to the OFF position.
  • Page 31: Chapter 5: Preventive Maintenance

    35 SERIES GAS FRYERS CHAPTER 5: PREVENTIVE MAINTENANCE Daily Checks and Services Inspect Fryer and Accessories for Damage Look for loose or frayed wires and cords, leaks, foreign material in frypot or inside cabinet, and any other indications that the fryer and accessories are not ready and safe for operation.
  • Page 32 Frymaster recommends that our filter cone holder and filter cone be used when a filter ma- chine is not available. If you are using a Frymaster filter cone holder, be sure that the cone holder rests securely on the metal container.
  • Page 33: Check Calibration Of Thermostat Knob

    Wipe all detachable parts and accessories with a clean cloth dampened with a detergent solution. (Frymas- ter recommends the use of Frymaster Fryer ‘N’ Griddle Cleaner, available through your local distributor, for best results.) Rinse and thoroughly dry each part.
  • Page 34: Check Thermostat Calibration

    35 SERIES GAS FRYERS CHAPTER 5: PREVENTIVE MAINTENANCE 4. When the burner starts for the fourth time, the thermometer/pyrometer reading should be within ± 5ºF (2ºC) of the temperature knob setting. If it is not, calibrate as follows: a. Loosen the setscrew in the temperature control knob until the knob will rotate freely on its shaft.
  • Page 35: Semi-Annual Checks And Services

    35 SERIES GAS FRYERS CHAPTER 5: PREVENTIVE MAINTENANCE Semi-Annual Checks and Service Check Burner Manifold Pressure WARNING This task should be performed by qualified service personnel only. 1. Ensure that the gas valve knob is in the OFF position. 2. Remove the pressure tap plug from burner manifold.
  • Page 36 Annual/Periodic System Inspection This appliance should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program. Frymaster/Dean recommends that this appliance be inspected at least annually by a Factory Authorized Service Technician as follows: Fryer •...
  • Page 37 35 SERIES GAS FRYERS CHAPTER 5: PREVENTIVE MAINTENANCE • Verify that wiring harnesses and connections are tight and in good condition. Built-In Filtration System • Inspect all oil-return and drain lines for leaks and verify that all connections are tight.
  • Page 38: Chapter 6: Operator Troubleshooting

    35 SERIES GAS FRYERS CHAPTER 6: OPERATOR TROUBLESHOOTING Fryer Troubleshooting Guide WARNING: Inspection, testing and repair of electrical equipment should be performed by qualified service personnel ONLY. Unplug the unit before servicing except when electrical tests are required. DANGER: USE EXTREME CARE DURING ELECTRICAL CIRCUIT TESTS. LIVE CIRCUITS WILL BE EXPOSED.
  • Page 39: Thermostat

    35 SERIES GAS FRYERS CHAPTER 6: OPERATOR TROUBLESHOOTING Problem Probable Cause Corrective Action Loose, dirty or corroded terminals on gas Clean and tighten terminals on gas valve. valve. Loose, dirty or corroded terminals on Clean and tighten terminals on thermostat.
  • Page 40: Basket Lift Operating Instructions

    35 SERIES GAS FRYERS CHAPTER 6: OPERATOR TROUBLESHOOTING Basket Lift Operating Instructions After the fryer reaches setpoint cooking temperature, place baskets of product on the basket lift arms. Turn basket lift timer to the desired cooking time and push the buttons in the center of the timers.
  • Page 41 Frymaster, L.L.C. 8700 Line Avenue, Shreveport, Louisiana USA 71106 Service Center (800) 551-8633 or (318) 865-1711 Printed in the United States of America 819-5776 English 08/02...

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