Related Manuals for Frymaster 35 Series
Summary of Contents for Frymaster 35 Series
- Page 1 Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 819-5795 24-Hour Service Hotline 1-800-551-8633 March 2003...
- Page 2 DIRECTLY FROM FRYMASTER/DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER/DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
- Page 3 If a flexible gas line is used, an additional restraining cable must be connected at all times when the fryer is in use. The front ledge of the fryer is not a step! Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil.
-
Page 4: Table Of Contents
Filter Pans ... 2-7 Frypots ... 2-8 Gas Valves and Burner Components ... 2-10 Oil Return Plumbing Components... 2-12 Power Shower and Oil Return Handle Components... 2-14 Thermostats, Timer, and Related Components... 2-15 35 SERIES GAS FRYERS TABLE OF CONTENTS... -
Page 5: Chapter 1: Service Procedures
The controlling thermostat used in the 35 Series fryers is sensitive to one-degree changes in temperature. All 35 Series fryers are equipped with a high-limit thermostat. In the event that the fryer fails to properly control the oil temperature, the high-limit thermostat prevents the fryer from overheating to the flash point. -
Page 6: Accessing Fryer For Servicing
Accessing Fryers for Servicing Moving a fryer filled with cooking oil may cause spilling or splattering of the hot liquid. Follow the draining instructions in Chapter 4 of this manual before attempting to relocate a fryer for servicing. 1. Drain shortening from fryer. -
Page 7: Adjusting Pilot Flame
Adjusting the Pilot Flame Non-CE Gas Valves 1. For Non-CE Gas Valves, remove the screw from the pilot adjustment screw hole on the gas valve. 2. Using a small, flat-tipped screwdriver, turn the pilot adjustment screw counterclockwise to in- crease the length of the flame or clockwise to decrease the length of the flame. - Page 8 (Turning the shaft counterclockwise causes the burner to light; turning it clockwise causes it to shut off.) 8. Allow the fryer to sit for a few minutes, then slowly turn the flexible shaft counterclockwise until the burner lights.
-
Page 9: Replacing Fryer Components
12. Close the fryer control panel and replace the screws in the upper corners. 13. Reinstall the thermostat knob with its pointer aligned with the 325ºF (162ºC) index mark on the temperature dial. 14. Reconnect the fryer to the electrical power supply. -
Page 10: Replacing The High-Limit Thermostat In Standard Mj35 Fryers
Section 1.7 for calibration instructions. 1.8.3 Replacing the High-Limit Thermostat in Standard MJ35 Fryers 1. Drain the fryer and turn the gas off. 2. Disconnect the wires at the gas valve. 3. Use a slotted socket to unscrew the high-limit thermostat from the frypot. -
Page 11: Replacing Burner Ceramic Targets
Pull it forward to clear the rear burner hanger, then lower the burner to the floor. 6. Raise the front of the fryer enough to slide the burner from under the fryer cabinet. 7. To replace a ceramic target only, remove the... -
Page 12: Replacing The Gas Valve
1.8.6 Replacing the Gas Valve Drain the frypot or remove the handle from the drain valve before proceeding further. 1. Disconnect fryer from electrical and gas supplies 2. Disconnect the wires from the gas valve, marking each wire to facilitate reconnection. - Page 13 c: Press down on top of thermopile, forcing it out of the pilot bracket. 3. To replace only the thermopile in fryers with the current design pilot assembly (see illustration ⁄ below), use a -inch open-end wrench to loosen the thermopile, then unscrew it from the pilot assembly.
-
Page 14: Replacing The Frypot
1.8.8 Replacing the Frypot 1. Drain the frypot. 2. Remove all accessories (e.g., frypot covers, basket lift arms, etc.) from the fryer. 3. Disconnect the fryer from the gas and electrical power supplies. 4. Remove the screws from the top cap above the control panel and lift it up and off the fryer(s). -
Page 15: Troubleshooting And Problem Isolation
13. Disconnect the oil return lines or hoses on fryers equipped with filter systems. 14. Lift the frypot, complete with the burner, gas valve, flue, and drain valve, from the fryer cabinet. After lifting the frypot partially out of the cabinet, tilt the front downward to allow the drain valve to clear the cabinet top and front crossbar. -
Page 16: Pilot Failures
1. Open or grounded high limit 2. Loose/corroded wire connections 3. Low or no voltage out of thermopile 4. Bad gas valve 1.9.2 Problems Related to the Gas and/or Electrical Current CONTROL CIRCUIT FOR THE 35 SERIES MILLIVOLT IGNITION SYSTEM PILOT GENERATOR ADJ. PILOT P.S.I. -
Page 17: Problems Related To The Electrical Circuits
The main indicator of a gas or electrical circuit problem is that an entire battery of fryers fails to light. Verify that the quick disconnect fitting on the flexible gas hose is properly connected, the fryer is plugged in, and the main gas supply valve is open. 1.9.3 Problems Related to the Electrical Circuits... -
Page 18: Improper Burner Functioning
Flames “rolling” out of the fryer are usually an indication of negative pressure in the kitchen. Air is being sucked out of the fryer enclosure and the flames are literally following the air. If negative pressure is not the cause, check for high burner manifold gas pressure in accordance with the procedures in Chapter 5 of the Installation and Operation Manual (P/N 819-5776). -
Page 19: Improper Temperature Control
Occasionally a burner may apparently be operating correctly, but nevertheless the fryer has a slow recovery rate (the length of time required for the fryer to increase the oil temperature from 250ºF to 300ºF (121ºC to 149ºC). The primary causes of this are low burner manifold pressure and/or misaligned or missing deflector targets. - Page 20 If the motor tries to run but the pump does not, there is a blockage in the pump. Incorrectly sized or installed paper will allow food particles and sediment to pass through the filter pan and into the pump. When sediment enters the pump, the gears can bind up causing the motor to overload, again. A pump seized by debris or hard shortening can usually be freed by manually moving the gears with a screwdriver or other instrument.
-
Page 21: Leakage
1.9.9 Basket Lift Malfunctions 35 Series fryers may optionally be equipped with automatic basket lifts to ensure uniform cooking times. The lifts may be configured for manual control or for control via a basket lift timer. Basket lifts will always come in pairs, although each operates independently. -
Page 22: Binding/Jamming Problems
Problems with the basket lift system can be grouped into three categories: • Binding/jamming problems • Motor problems • Electronics problems Binding/Jamming Problems Noisy, jerky or erratic movement of the lifts is usually due to lack of lubrication of the rods and their bushings. -
Page 23: Probe Resistance Chart
1.10 Probe Resistance Chart Probe Resistance Chart For use with H50 Series fryers manufactured with Minco Thermistor probes only. OHMS OHMS 1059 1204 1070 1216 1080 1226 1091 1237 1101 1247 1112 1258 1122 1268 1133 1278 1143 1289 1154 1299 1164 1309... -
Page 24: Chapter 2: Parts List
35 SERIES GAS FRYERS CHAPTER 2: PARTS LIST ACCESSORIES Item Part # 910-3557 Flue Heater Deflector 810-1403 Basket Hanger, Wire Form Basket Hanger, Extruded Aluminum 809-0171 Basket Hanger Screw 809-0921 Spacer, Aluminum (goes behind Item 2b and covers screw threads) 826-1351 Nut Retainer, ¼-20 (Pkg. -
Page 25: Basket Lift
BASKET LIFT VIEW LOOKING FROM FRONT OF FRYER Item Part # 823-0040 Basket Lift Arm, MJ35 Left (use 823-06931 for FM35 units) 823-0039 Basket Lift Arm, MJ35 Right (use 823-06932 for FM35 units) 810-0192 Rod, Basket Lift 809-0082 Ring, Truarc Retaining... -
Page 26: Cabinetry
CABINETRY Item Part # Cabinet Assembly 806-45981SP Stainless Steel 806-4598SP Cold Rolled Steel Flue Cap 910-5040 Single 910-5041 Double 910-5042 Triple Top Cap 824-0442SP Single 824-0443SP Double 824-0444SP Triple Control Panel Assembly with Thermostat Access Door 806-5287 Single 806-4733 Double 806-4734 Triple 910-4480... -
Page 27: Drain System Components
DRAIN SYSTEM COMPONENTS... - Page 28 Item Part # 826-0877 Kit, Clamp Service (Contains 2 each of Items 1-3 and 1 of Item 4) 810-0396 Clamp Section (Requires 2 per connection) 809-0071 Nut, ¼–20 826-1375 Screw, 10–32 X ¾ 816-0032 Seal (Connection Gasket) 826-1348 Cover, Clean-out (Pkg. of 5) 816-0021 Gasket, Clean-out 826-1382...
-
Page 29: Filter Boxes
FILTER BOXES Item Part # 806-4359SP Box Assembly, 120VAC Non-CE Filter 806-4360 Box Assembly, 208-240VAC Non-CE Filter 806-6709 Box Assembly, 230VAC CE Filter 200-0410 Box, Filter Relay, 18 Amp ⅓-HP 24V Coil 807-0012 807-0124 Bushing, Heyco 807-0276 Block, Terminal Transformer 807-0800 120/24VAC, 50/60Hz, 50VA 807-0680... -
Page 30: Filter Pans
FILTER PANS Item Part # 806-9255SP One-Piece Filter Pan Assembly (Items 7, 8, 10, 11, and 12) 823-2751SP One-Piece Filter Pan 806-6093SP Two-Piece Pan Assembly (Unique components are listed below.) 806-4338SP Outer Pan Assembly (Items 1, 3, 4, 5, 7, 8, and 806-4373) 823-1360SP Outer Pan 806-5282SP... -
Page 31: Frypots
FRYPOTS Note port for Power Shower FM35 Frypot Item Part # Frypots without Insulation 823-1111SP Frypot without Insulation, Stainless Steel, FM35 823-0981SP Frypot without Insulation, Stainless Steel, MJ35 823-2365SP Frypot without Insulation, Stainless Steel, MJ35V 823-1112 Frypot without Insulation, Cold Rolled Steel, FM35 823-0980SP Frypot without Insulation, Cold Rolled Steel, MJ35 823-2364SP... - Page 32 THIS PAGE INTENTIONALLY LEFT BLANK...
-
Page 33: Gas Valves And Burner Components
GAS VALVES AND BURNER COMPONENTS 2-10... - Page 34 Item Part # Burner Assembly, Non-CE MJ35, Complete with Gas Valve 106-0132SP Natural Gas (G20/G25) 106-0235SP Propane Gas (G31) Burner Assembly, Non-CE FM35, Complete with Gas Valve 106-0238SP Natural Gas (G20/G25) 106-0239SP Propane Gas (G31) Burner Assembly, Non-CE J2X, Complete with Gas Valve 106-0237SP Natural Gas (G20/G25) 106-0236SP...
-
Page 35: Oil Return Plumbing Components
OIL RETURN PLUMBING COMPONENTS 2-12... - Page 36 ITEM PART # Pump Motor 826-1712 100-120 VAC 50/60Hz (includes gasket 816-0093) 826-1756 208 VAC 50/60 Hz (includes gasket 816-0093) 826-1270 230-250 VAC 50/60 Hz (includes gasket 816-0093) 806-6728SP Pump Motor Wiring Assembly (used with above motor kits) 826-1264 Pump, 4 GPM (15 LPM) (includes gasket 816-0093 and mounting screws) 813-0265 Nipple, ½-inch x 2 ½-inch 813-0062...
-
Page 37: Power Shower And Oil Return Handle Components
POWER SHOWER AND OIL RETURN HANDLE COMPONENTS Item Part # 806-4542SP Power Shower 809-0415 Screw, Power Shower Clean-out 826-1344 O-Ring, Power Shower (Pkg. of 5) 826-1390 Seal, Power Shower (Pkg. of 5) 814-0001 Grip, Power Shower Handle 807-2103 Microswitch, Oil Return 900-1078 Bracket, Oil Return Switch 826-1359... -
Page 38: Thermostats, Timer, And Related Components
THERMOSTATS, TIMER, AND RELATED COMPONENTS NOTE: Leads on Items 1, 2 and 3 are depicted shorter than they actually are. Item Part # Thermostat Assembly, Operating 806-0184 w/Two Push-on Terminals, Non-CE 806-7972 W/One Push-on and One Spade Terminal, CE 806-5816 w/Inline Connector 826-1177 Thermostat, Non-CE 425°F High-Limit (has assortment of terminals) - Page 39 THIS PAGE INTENTIONALLY LEFT BLANK...
- Page 40 Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 FAX (Tech Support) 1-318-219-7135 Price: $10.00 SERVICE HOTLINE 819-5795 PRINTED IN THE UNITED STATES 1-800-551-8633 March 2003...