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Summary of Contents for Champion Power Equipment CSA40036
- Page 1 CSA40036 Rev CSA40036-20080528 10006 Santa Fe Springs Road Santa Fe Springs, CA 90670 USA Made in China Owner’s Manual and Operating Instructions 6250 Peak Watts/5500 Running Watts PORTABLE GENERATOR...
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Page 3: Table Of Contents
Table of Contents Introduction ........1 Storage ........... 16 Portable Power Generator ......1 Engine Storage ........16 Accessories ..........1 Generator Storage ........16 This Booklet ..........1 Specifications ......... 17 Manual Conventions ...... -
Page 5: Introduction
Champion Power Equipment manufactures Congratulations on your purchase of a and sells accessories designed to help you Champion Power Equipment generator. CPE get the most from your purchase. To find out designs and builds generators to strict more about our covers, power cables and specifications. -
Page 6: Manual Conventions
NOTE If you have questions regarding your generator, WARNING we can help. Please call our help line at 1-877- 338-0999. WARNING indicates a potentially hazardous could situation which, if not avoided, result in death or serious injury. Rev CSA40036-20080528... -
Page 7: Safety Rules
Tie up long hair and remove jewelry. should contact local fire agencies for laws or Operate equipment with guards in place. DO NOT wear loose-fitting clothing, dangling regulations relating to fire prevention requirements. drawstrings or items that could become caught. Rev CSA40036-20080528... - Page 8 DO NOT allow any material to block the cooling slots. If connected devices overheat, turn them off and disconnect them from the generator. DO NOT use the generator if: Electrical output is lost Equipment sparks, smokes or emits flames Equipment vibrates excessively Rev CSA40036-20080528...
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Page 9: Controls And Features
(4) Air Cleaner – Protects the engine by (8) Oil Filler Cap – Check and fill engine filtering dust and debris from the intake air. oil level. (5) Recoil Starter – Used to start the (9) Power Panel – See “Power Panel”. engine. Rev CSA40036-20080528... -
Page 10: Power Panel
60 Hz loads requiring up to 20 A 0r 2400 receptacle powers 120 Volt AC, 60 Hz, single Watts of power. phase loads requiring up to 25 A or 3000 Watts of power. (8) Ground Bolt - Consult an electrician for local grounding regulations. Rev CSA40036-20080528... -
Page 11: Parts Included
Controls and Features Parts Included Your Model CSA40036 Gasoline Powered Generator ships with the following parts: Wheel Kit Handle Assembly 1 set 8” Solid Wheel 2 piece Axle Assembly 2 sets Support Leg 1 piece Vibration Mounts 2 piece Support Leg Hardware... -
Page 12: Assembly
3. Fasten securely with the 10mm nut. 4. Repeat steps 1-3 to attach the second wheel. 3. Place a lock nut (M8) on the end of each bolt and fasten securely. DO NOT over tighten the lock nuts. Rev CSA40036-20080528... -
Page 13: Install The Spark Arrester
5. Slowly add fuel to the tank. DO NOT overfill. Allow approximately ¼ inch of space for fuel expansion. Place the generator on a flat, level surface. 2. Remove oil fill cap/dipstick to add oil. Rev CSA40036-20080528... -
Page 14: Grounding
DO NOT fill fuel tank indoors. electrical codes. DO NOT fill fuel tank when the engine is running or hot. DO NOT overfill the fuel tank. DO NOT light cigarettes or smoke when filling the fuel tank. Rev CSA40036-20080528... -
Page 15: Operation
3. Turn the ignition switch to the “Off” rechargeable battery between the position. electronic equipment and power supply 4. Turn the fuel valve to the “Off” position. source. The device buffers the voltage and protects against virtually all short- duration voltage fluctuations. Rev CSA40036-20080528... -
Page 16: Do Not Overload Generator
Hand Drill 1/2" 1000 1000 Lawn Mower 1200 1800 Never exceed the generator capacity when adding loads. Paint Sprayer 1200 Table Saw 2000 2000 Wattage Reference Chart Use the chart to determine approximate wattage requirements for your equipment. Rev CSA40036-20080528... -
Page 17: Maintenance
(Phillips head screwdriver not included.) socket and extension. 2. Allow the oil to drain completely. 3. Replace the drain plug. 4. Remove oil fill cap/dipstick to add oil. 5. Add 1.16 qt (1.1 L) of oil and replace oil fill cap/dipstick. Rev CSA40036-20080528... -
Page 18: Air Filter
Service your generator more frequently when operating in adverse conditions. Spark Arrester Contact our help line at 1-877-338-0999 to locate the nearest Champion Power Allow the engine to cool completely Equipment certified service dealer for your before servicing the spark arrester. - Page 19 Use an air compressor (25 PSI) to clear dirt windings. and debris from the generator. Inspect all air vents and cooling slots to Use a damp cloth to clean exterior surfaces ensure that they are clean and unobstructed. of the generator. Rev CSA40036-20080528...
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Page 20: Storage
Maintenance section. 5. Store in a clean, dry place out of direct 3. Drain all fuel completely from the fuel sunlight. line and carburetor to prevent gum from forming. 4. Add a fuel stabilizer into the fuel tank. Rev CSA40036- 20080528... -
Page 21: Specifications
Fuel capacity is 6.34 US gallons (24 L). Use regular unleaded gasoline with a minimum octane rating of 85. Oil capacity is 1.16 qt (1.1 L). Valve Clearance Intake 0.13-0.17mm (0.005 – 0.007 in.) Exhaust 0.18-0.22mm (0.007 – 0.009 in.) Rev CSA40036-20080528... -
Page 22: Parts Diagram
Specifications Parts Diagram Rev CSA40036-20080528... -
Page 23: Parts List
Bottom Rubber 1 ST05FD-1151300B Bottom Rubber 2 GB41-N-8 Nut M8 GB41-N-10 Nut M10 GB41-N-10 Nut M10 GB5789-FB6-12 Flange Bolt M6×12 ST182FD-1742002-CPE Control Panel Protector ST160F-1070001 Clip ST188FD-1160002-CPE Fuel Tube ST168FD-1160400 Fuel Cock ST188FD-1160001 Fuel Tank ST168F-1160500 Fuel Filter Rev CSA40036-20080528... - Page 24 Flange Bolt M8×20 ST188FD-1100006 Muffler Stay GB5789-FB8-30 Flange Bolt M8×32 ST188FD-1740004-C Vibration Mount ST177FD-1743001-C Support Leg GB5781-B8-12 Bolt M8×16 ST177FD-1152300 8" Wheel ST02FD-03621001 Bushing ø10.5×58.5 GB90-W-10 Flat Washer ø10 GB5781-B10-105 Bolt M10×105 GB41-N-8 Nut M8 GB5789-FB8-45 Flange Bolt M8×45 Rev CSA40036-20080528...
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Page 25: Wiring Diagram
Specifications Wiring Diagram... -
Page 26: Troubleshooting
Contact the help line Generator gallops Engine governor defective Contact the help line Repeated circuit breaker tripping Overload Review load and adjust. See “Power Management” Faulty cords or device Check for damaged, bare or frayed wires. Replace defective device Rev CSA40036-20080528-74... -
Page 27: Warranty
Wear items such as filter elements, o-rings, etc. Accessory parts such as starting batteries, and Warranty Qualifications storage covers. Champion Power Equipment (CPE) will register Failures due to acts of God and other force this warranty upon receipt of your Warranty majeure events beyond the manufacturer’s Registration Card and a copy of your sales receipt control. -
Page 28: Notes
Notes Notes Rev CSA40036-20080528...
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