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Summary of Contents for Champion Power Equipment CSA40025
- Page 1 CSA40025 Rev CSA40025-20071107 10006 Santa Fe Springs Road Santa Fe Springs, CA 90670 USA Made in China Owner’s Manual and Operating Instructions 3500 Peak Watts/3000 Running Watts PORTABLE GENERATOR...
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Page 3: Table Of Contents
Table of Contents Introduction ........1 Storage ........... 14 Portable Power Generator ......1 Engine Storage ........14 Accessories..........1 Generator Storage........14 This Booklet ..........1 Specifications ......... 15 Manual Conventions ......2 Engine Specifications......15 Safety Rules ........3 Generator Specifications......15 Controls and Features....... -
Page 5: Introduction
Champion Power Equipment manufactures Congratulations on your purchase of a and sells accessories designed to help you Champion Power Equipment generator. CPE get the most from your purchase. To find out designs and builds generators to strict more about our covers, power cables and specifications. -
Page 6: Manual Conventions
NOTE If you have questions regarding your generator, WARNING we can help. Please call our help line at 1-877- 338-0999. WARNING indicates a potentially hazardous could situation which, if not avoided, result in death or serious injury. Rev CSA40025-20071107... -
Page 7: Safety Rules
Traumatic amputation or severe laceration can result. Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry. Operate equipment with guards in place. DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught. Rev CSA40025-20071107... - Page 8 DO NOT allow any material to block the cooling slots. If connected devices overheat, turn them off and disconnect them from the generator. DO NOT use the generator if: Electrical output is lost Equipment sparks, smokes or emits flames Equipment vibrates excessively Rev CSA40025-20071107...
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Page 9: Controls And Features
Air Cleaner (4) – Protects the engine by Oil Filler Cap (8) – Check and fill engine filtering dust and debris from the intake air. oil level. Recoil Starter (5) – Used to start the Power Panel (9) – See “Power Panel” engine Rev CSA40025-20071107... -
Page 10: Power Panel
120 Volt AC, single phase, 60 Hz for running hours, voltage and hertz. loads requiring up to 20 A 0r 2400 Watts of power. Parameter Button (4) – Push-button selector for the Intelligauge Ground Terminal (8) – Consult an electrician for local grounding regulations. Rev CSA40025-20071107... -
Page 11: Parts Included
Controls and Features Parts Included Your CSA40025 Gasoline Powered Generator ships with the following parts: Wheel Kit Axle 2 pieces Solid Wheel 2 pieces Vibration Mounts 2 pieces Handle 1 piece Support Leg 1 piece Bolt Kit Wheel Retaining Pins... -
Page 12: Assembly
Failure to install the spark arrester may result in the end of the axle. an increased risk of fire. 6. Carefully bend the legs of the cotter pin back around the axle. 7. Repeat steps 3-6 to attach the second wheel. Rev CSA40025-20071107... -
Page 13: Add Engine Oil
We strongly for the life of the bearing. recommend that you consult with a qualified electrician to ensure compliance with local electrical codes. Rev CSA40025-20071107... -
Page 14: Operation
Surge suppressors come in single- or multi-outlet styles. They’re designed to 2. Let the generator run at no-load for protect against virtually all short- several minutes to stabilize internal duration voltage fluctuations. Rev CSA40025-20071107... -
Page 15: Do Not Overload Generator
Compressor 1 1/2 HP 2500 2500 7. Repeat steps 5-6 for each additional Edge Trimmer item. Hand Drill 1/2" 1000 1000 Lawn Mower 1200 1800 NOTE Paint Sprayer 1200 Table Saw 2000 2000 Never exceed the generator capacity when adding loads. Rev CSA40025-20071107... -
Page 16: Maintenance
Remove the oil drain plug with a 15 mm socket and extension. 2. Allow the oil to drain completely. 3. Replace the drain plug. 4. Remove oil fill cap/dipstick to add oil. 5. Add 0.63 qt (0.6 L) of oil and replace oil fill cap/dipstick. Rev CSA40025-20071107... -
Page 17: Spark Arrester (If Installed)
Service your generator more frequently Inspect all air vents and cooling slots to when operating in adverse conditions. ensure that they are clean and unobstructed. Contact our help line at 1-877-338-0999 to locate the nearest Champion Power Rev CSA40025-20071107... -
Page 18: Storage
Maintenance section. 5. Store in a clean, dry place out of direct 3. Drain all fuel completely from the fuel sunlight. line and carburetor to prevent gum from forming. 4. Add a fuel stabilizer into the fuel tank. Rev CSA40025-20071107... -
Page 19: Specifications
Fuel Intake 0.13-0.17mm (0.005 – 0.007 in.) Fuel capacity is 3.7 US gallons (14.L). Use Exhaust 0.18-0.22mm (0.007 – 0.009 in.) regular unleaded gasoline with a minimum octane rating of 85. Oil capacity is 0.63 qt (0.6 L). Rev CSA40025-20071107... -
Page 20: Parts Diagram
Specifications Parts Diagram Rev CSA40025-20071107... -
Page 21: Parts List
Bolt M8×16 ST177FD-1743001 Support Leg ST188FD-1743002-C Vibration Mount GB5789-FB8-32 Flange Bolt M8×32 ST05FD-1170003-B Grommet ST05FD-1151209 Conduit ST02FD-1151201 Grommet ST05FD-1151202-CSA 20A Circuit Breaker ST05FD-1151203-CSA 25A Circuit Breaker ST02FD-1151208-M Grounding Bolt ST02FD-1151200C Receptacle 5-20R 0220 Receptacle L5-30R 1020 RV Adapter Rev CSA40025-20071107... - Page 22 ST168FD-1111100 Control Assembly ST168FD-1090100 Air Cleaner Case ST168FD-1090002 Air Cleaner Seal ST168FD-1090003 Separator ST168FD-1090004 Element ST168FD-1090200 Air Cleaner Cover ST02FD-03001200 Axle ST177FD-1152300 8" Wheel GB90-W-17 Flat Washer Φ17 GBT-CP3.2-40 Cotter Pin Φ3.2X40 GB5789-FB8-16 Flange Bolt M8×16 not included Rev CSA40025-20071107...
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Page 23: Wiring Diagram
Specifications Wiring Diagram Rev CSA40025-20071107... -
Page 24: Troubleshooting
Wiring Diagram Troubleshooting Problem Cause Solution Generator will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Generator will not start; Low oil level Fill crankcase to the proper level Generator starts but runs roughly Place generator on a flat, level surface Choke in the wrong position. -
Page 25: Warranty
Wear items such as filter elements, o-rings, etc. Warranty Qualifications Accessory parts such as starting batteries, and Champion Power Equipment (CPE) will register storage covers. Failures to due acts of God and other force this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt majeure events beyond the manufacturer’s... -
Page 26: Notes
Notes Notes Rev CSA40025-20071107...
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