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CSA40043
Rev CSA40043-20080804
10006 Santa Fe Springs Road
Santa Fe Springs, CA 90670 USA
Made in China
Owner's Manual and Operating Instructions
9000 Peak Watts/7200 Running Watts
PORTABLE GENERATOR

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Summary of Contents for Champion Power Equipment CSA40043

  • Page 1 CSA40043 Rev CSA40043-20080804 10006 Santa Fe Springs Road Santa Fe Springs, CA 90670 USA Made in China Owner’s Manual and Operating Instructions 9000 Peak Watts/7200 Running Watts PORTABLE GENERATOR...
  • Page 3: Table Of Contents

    Table of Contents Introduction ........1 Storage ........... 14     Portable Power Generator ......1 Engine Storage ........14     Accessories ..........1 Generator Storage ........14     This Booklet ..........1 Specifications ......... 15     Manual Conventions ......
  • Page 5: Introduction

    Champion Power Equipment manufactures Congratulations on your purchase of a and sells accessories designed to help you Champion Power Equipment generator. CPE get the most from your purchase. To find out designs and builds generators to strict more about our covers, power cables and specifications.
  • Page 6: Manual Conventions

    NOTE If you have questions regarding your generator, WARNING we can help. Please call our help line at 1-877- 338-0999. WARNING indicates a potentially hazardous could situation which, if not avoided, result in death or serious injury. Rev CSA40043-20080804...
  • Page 7: Safety Rules

    Traumatic amputation or severe laceration can result. Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry. Operate equipment with guards in place. DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught. Rev CSA40043-20080804...
  • Page 8 DO NOT allow any material to block the cooling slots. If connected devices overheat, turn them off and disconnect them from the generator. DO NOT use the generator if: Electrical output is lost Equipment sparks, smokes or emits flames Equipment vibrates excessively Rev CSA40043-20080804...
  • Page 9: Controls And Features

    Oil Filler Cap (8) – Check and fill engine filtering dust and debris from the intake air. oil level. Recoil Starter (5) – Used to start the Battery (9) – Used to start the engine. engine Power Panel (10) – See “Power Panel” Rev CSA40043-20080804...
  • Page 10: Power Panel

    Circuit Breakers (10) – Protects the loads requiring up to 30 Amps or 3600 watts generator against electrical overload. of power. Ground Terminal (11) – Consult an Circuit Breakers (7) – Protects the electrician for local grounding regulations. generator against electrical overload. Rev CSA40043-20080804...
  • Page 11: Parts Included

    Controls and Features Parts Included Your CSA40043 Gasoline Powered Generator ships with the following parts: Wheel Kit Axle 1 piece 10” Solid Wheel 2 pieces Support Leg 1 piece Vibration Mounts 2 pieces Bolt Kit Wheel Retaining Pins 2 pieces...
  • Page 12: Assembly

    Secure the spark arrester by 6. Carefully bend the legs of the cotter pin placing the cover plate over the end of the back around the axle. screen, with the lettering facing outward. Secure the cover plate with the two screws Rev CSA40043-20080804...
  • Page 13: Add Engine Oil

    We strongly recommend that you consult with a qualified electrician to ensure compliance with local electrical codes. Add Fuel Use clean, fresh, regular unleaded fuel with a minimum octane rating of 85. 2. DO NOT mix oil with fuel. Rev CSA40043-20080804...
  • Page 14: Operation

    DO NOT connect 50 Hz loads to the your sensitive equipment. generator. Surge suppressors come in single- or DO NOT overload the generator. multi-outlet styles. They’re designed to protect against virtually all short- duration voltage fluctuations. Rev CSA40043-20080804...
  • Page 15: Stopping The Engine

    4. Allow the engine to stabilize. Hand Drill 1/2" 1000 1000 5. Plug in and turn on the next item. Paint Sprayer 1200 6. Allow the engine to stabilize. Table Saw 2000 2000 7. Repeat steps 5-6 for each additional item. Rev CSA40043-20080804...
  • Page 16: Maintenance

    Remove the oil drain plug with a 15 mm socket and extension. 2. Allow the oil to drain completely. 3. Replace the drain plug. 4. Remove oil fill cap/dipstick to add oil. 5. Add 1.16 qt (1.1 L) of oil and replace oil fill cap/dipstick. Rev CSA40043-20080804...
  • Page 17: Spark Arrester (If Installed)

    Contact our help line at 1-877-338-0999 to Inspect all air vents and cooling slots to locate the nearest Champion Power ensure that they are clean and unobstructed. Equipment certified service dealer for your generator or engine maintenance needs. Rev CSA40043-20080804...
  • Page 18: Storage

    Maintenance section. 5. Store in a clean, dry place out of direct 3. Drain all fuel completely from the fuel sunlight. line and carburetor to prevent gum from forming. 4. Add a fuel stabilizer into the fuel tank. Rev CSA40043-20080804...
  • Page 19: Specifications

    Fuel capacity is 6.34 US gallons (24 L). Use Intake 0.13-0.17mm (0.005 – 0.007 in.) regular unleaded gasoline with a minimum Exhaust 0.18-0.22mm (0.007 – 0.009 in.) octane rating of 85. Oil capacity is 1.16 qt (1.1 L). Rev CSA40043-20080804...
  • Page 20: Parts Diagram

    Specifications Parts Diagram Rev CSA40043-20080804...
  • Page 21: Parts List

    Motor Mount A GB41-N-8 Nut M8 ST188FD-1744001-K Axle GB41-N-10 Nut M10 ST05FD-03351000-7 Frame ST160F-1070001 Clip ST188FD-1160002 Fuel Tube ST168FD-1160400 Fuel Cock ST188FD-1160001 Fuel Tank ST168F-1160500 Fuel Filter ST168FD-1160200 Fuel Tank Cap GB1667-S5-6 Screw M5×6 ST168FD-1160100 Fuel Meter Assembly Rev CSA40043-20080804...
  • Page 22 Washer ø16 GBT91-CP3.2-40 Cotter Pin 3.2×40 ST188FD-1750002-C1 Positive Battery Wire ST188FD-1750002-C2 Negative Battery Wire ST188FD-1751002 Jacket GB41-N-6 Nut M6 ST188FD-1700210-C Battery Setting Plate FM12180 Battery ST188FD-1700203-C Bolt M6 ST188FD-1700200-C Battery Guard GB5789-FB8-50 Flange Bolt M8×50 2230 LED Light Rev CSA40043-20080804...
  • Page 23: Wiring Diagram

    Specifications Wiring Diagram Rev CSA40043-20080804...
  • Page 24: Troubleshooting

    Troubleshooting Troubleshooting Problem Cause Solution Generator will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Generator will not start; Low oil level Fill crankcase to the proper level Generator starts but runs roughly Place generator on a flat, level surface Choke in the wrong position.
  • Page 25: Warranty

    Wear items such as filter elements, o-rings, etc. Warranty Qualifications Accessory parts such as starting batteries, and Champion Power Equipment (CPE) will register storage covers. this warranty upon receipt of your Warranty Failures to due acts of God and other force Registration Card and a copy of your sales receipt majeure events beyond the manufacturer’s...
  • Page 26: Notes

    Notes Notes Rev CSA40043-20080804...

Table of Contents