Related Manuals for Champion Power Equipment CSA40020
Summary of Contents for Champion Power Equipment CSA40020
- Page 1 CSA40020 Rev CSA40020-20070809 10006 Santa Fe Springs Road Santa Fe Springs, CA 90670 USA Made in China Owner’s Manual and Operating Instructions 4000 Peak Watts/3000 Running Watts PORTABLE GENERATOR...
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Page 3: Table Of Contents
Table of Contents Introduction ........1 Storage ........... 14 Portable Power Generator ......1 Engine Storage ........14 Accessories..........1 Generator Storage........14 This Booklet ..........1 Specifications ......... 15 Manual Conventions ......2 Engine Specifications......15 Safety Rules ........3 Generator Specifications......15 Controls and Features....... -
Page 5: Introduction
Champion Power Equipment manufactures Congratulations on your purchase of a and sells accessories designed to help you Champion Power Equipment generator. CPE get the most from your purchase. To find out designs and builds generators to strict more about our covers, power cables and specifications. -
Page 6: Manual Conventions
NOTE If you have questions regarding your generator, WARNING we can help. Please call our help line at 1-877- 338-0999. WARNING indicates a potentially hazardous could situation which, if not avoided, result in death or serious injury. Rev CSA40020-20070809... -
Page 7: Safety Rules
Traumatic amputation or severe laceration can result. Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry. Operate equipment with guards in place. DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught. Rev CSA40020-20070809... - Page 8 DO NOT allow any material to block the cooling slots. If connected devices overheat, turn them off and disconnect them from the generator. DO NOT use the generator if: Electrical output is lost Equipment sparks, smokes or emits flames Equipment vibrates excessively Rev CSA40020-20070809...
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Page 9: Controls And Features
Air Cleaner (4) – Protects the engine by Oil Filler Cap (8) – Check and fill engine filtering dust and debris from the intake air. oil level. Recoil Starter (5) – Used to start the Power Panel (9) – See “Power Panel” engine Rev CSA40020-20070809... -
Page 10: Power Panel
120/240 V Twist-Lock (5) – protected by terminal allows you to recharge a 12 V a 20 A circuit breaker. This receptacle automotive or utility style storage battery. powers 120 Volt AC, 60 Hz, single phase loads requiring up to 20 Amps or 2400 Rev CSA40020-20070809... -
Page 11: Parts Included
Controls and Features Parts Included Your CSA40020 Gasoline Powered Generator ships with the following parts: Wind-Up LED Flashlight 18’ Power Cord 6’ Charging Cord Oil Funnel 1 piece Wrench 1 piece Spark Plug Socket 1 piece Rev CSA40020-20070809... -
Page 12: Assembly
5. Install the cotter pin through the hole on Place the generator on a flat, level the end of the axle. surface. 6. Carefully bend the legs of the cotter pin 2. Remove oil fill cap/dipstick to add oil. back around the axle. Rev CSA40020-20070809... -
Page 13: Add Fuel
5. Slowly add fuel to the tank. DO NOT overfill. Allow approximately ¼ inch of recommend that you consult with a qualified electrician to ensure compliance with local space for fuel expansion. electrical codes. 6. Screw on the fuel cap and wipe away any spilled fuel. Rev CSA40020-20070809... -
Page 14: Operation
Surge suppressors come in single- or electrical devices plugged in or turned multi-outlet styles. They’re designed to protect against virtually all short- 2. Let the generator run at no-load for duration voltage fluctuations. several minutes to stabilize internal Rev CSA40020-20070809... -
Page 15: Do Not Overload Generator
Compressor 1 1/2 HP 2500 2500 7. Repeat steps 5-6 for each additional Edge Trimmer item. Hand Drill 1/2" 1000 1000 Lawn Mower 1200 1800 NOTE Paint Sprayer 1200 Table Saw 2000 2000 Never exceed the generator capacity when adding loads. Rev CSA40020-20070809... -
Page 16: Maintenance
Remove the oil drain plug with a 15 mm socket and extension. 2. Allow the oil to drain completely. 3. Replace the drain plug. 4. Remove oil fill cap/dipstick to add oil. 5. Add 0.63 qt (0.6 L) of oil and replace oil fill cap/dipstick. Rev CSA40020-20070809... -
Page 17: Spark Arrester (If Installed)
Use an air compressor (25 PSI) to clear dirt locate the nearest Champion Power and debris from the generator. Equipment certified service dealer for your Inspect all air vents and cooling slots to generator or engine maintenance needs. ensure that they are clean and unobstructed. Rev CSA40020-20070809... -
Page 18: Storage
Maintenance section. 5. Store in a clean, dry place out of direct 3. Drain all fuel completely from the fuel sunlight. line and carburetor to prevent gum from forming. 4. Add a fuel stabilizer into the fuel tank. Rev CSA40020-20070809... -
Page 19: Specifications
Intake 0.13-0.17mm (0.005 – 0.007 in.) Fuel Exhaust 0.18-0.22mm (0.007 – 0.009 in.) Fuel capacity is 4.0 US gallons (15.L). Use regular unleaded gasoline with a minimum octane rating of 85. Oil capacity is 0.63 qt (0.6 L). Rev CSA40020-20070809... -
Page 20: Parts Diagram
Specifications Parts Diagram Rev CSA40020-20070809... -
Page 21: Parts List
ST168FD-1716000-CSA-2 20A Double Throw Circuit Breaker ST02FD-1151205A Engine Switch ST02FD-1151211-CSA Control Panel ST02FD-1151300-CSA Control Box GB1667-S5-35 Screw M5×35 ST02FD-1151300B Motor Mount I ST02FD-1151400-19 Rubber Pad ST02FD-1151207-M Ground Wire ST02FD-1151208-M Ground Terminal GB41-N-8 Nut M8 ST02FD-1151300A Motor Mount II Rev CSA40020-20070809... - Page 22 GB93-LW-8 Spring Washer ø8 GB41-N-8 Nut M8 ST02FD-1150100 Muffler Stay (II) ST168FD-1100200 Muffler ST168FD-1111100 Control Assembly ST168FD-1090006 Air Cleaner Stay ST168FD-1090100 Air Cleaner Case Complete ST168FD-1090002 Air Cleaner Seal ST168FD-1090003 Separator ST168FD-1090004 Element ST168FD-1090200 Air Cleaner Cover Complete Rev CSA40020-20070809...
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Page 23: Wiring Diagram
Specifications Wiring Diagram Rev CSA40020-20070809... -
Page 24: Troubleshooting
Wiring Diagram Troubleshooting Problem Cause Solution Generator will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Generator will not start; Low oil level Fill crankcase to the proper level Generator starts but runs roughly Place generator on a flat, level surface Choke in the wrong position. -
Page 25: Warranty
Wear items such as filter elements, o-rings, etc. Warranty Qualifications Accessory parts such as starting batteries, and Champion Power Equipment (CPE) will register storage covers. this warranty upon receipt of your Warranty Failures to due acts of God and other force Registration Card and a copy of your sales receipt majeure events beyond the manufacturer’s... -
Page 26: Notes
Notes Notes Rev CSA40020-20070809...