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Table of Contents

Introduction ..................................... 1
Portable Power Generator ........................ 1
Accessories................................................ 1
This Booklet .............................................. 1
Manual Conventions .........................2
Safety Rules ......................................3
Controls and Features....................... 5
Generator.................................................. 5
Power Panel .............................................. 6
Parts Included .......................................... 7
Assembly ..........................................8
Carton .......................................................8
Install the Wheel Kit.................................8
Install the Support Leg .............................8
Install the Handle .....................................8
Add Engine Oil .........................................8
Connect LPG cylinder............................... 9
Grounding................................................. 9
Operation ....................................... 10
Generator Location................................. 10
Grounding............................................... 10
Starting the Engine................................. 10
Connecting Electrical Loads................... 10
Stopping the Engine ............................... 10
Do Not Overload Generator ................... 10
Capacity............................................... 10
Power Management .............................11
Wattage Reference Chart.........................11
Maintenance ................................... 12
Engine Maintenance............................... 12
Oil........................................................ 12
Spark Plugs ......................................... 12
Air Filter.............................................. 12
Spark Arrester..................................... 13
Cleaning .............................................. 13
Adjustments ........................................ 13
Maintenance Schedule........................ 13
Generator Maintenance.......................... 13
Storage ........................................... 14
Engine Storage ........................................ 14
Generator Storage................................... 14
Specifications ................................. 15
Engine Specifications.............................. 15
Generator Specifications......................... 15
Fuel.......................................................... 15
Oil ............................................................ 15
Spark Plugs ............................................. 15
Valve Clearance....................................... 15
Parts Diagram ......................................... 16
Engine.................................................. 16
Power Panel......................................... 17
Generator ............................................18
Parts List ................................................. 19
Troubleshooting .............................23
Warranty ........................................24
Warranty Qualifications .........................24
purchase ..................................................24
Warranty Exclusions...............................24
Consequential Damage ...........................24
Contact Information ...............................24
Address................................................24
Customer Service ................................24
Technical Service.................................24
Notes ..............................................28

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Summary of Contents for Champion Power Equipment C75520

  • Page 1: Table Of Contents

    Table of Contents Introduction ........1 Storage ........... 14 Portable Power Generator ......1 Engine Storage ........14 Accessories..........1 Generator Storage........14 This Booklet ..........1 Specifications ......... 15 Manual Conventions ......2 Engine Specifications......15 Safety Rules ........3 Generator Specifications......15 Controls and Features.......
  • Page 2: Introduction

    Champion Power Equipment manufactures Congratulations on your purchase of a and sells accessories designed to help you Champion Power Equipment generator. CPE get the most from your purchase. To find out designs and builds generators to strict more about our covers, power cables and specifications.
  • Page 3: Manual Conventions

    Manual Conventions CAUTION Manual Conventions CAUTION indicates a potentially hazardous This manual uses the following symbols to situation which, if not avoided, result in help differentiate between different kinds of minor or moderate injury. information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment.
  • Page 4: Safety Rules

    Safety Rules DANGER Safety Rules Generator produces powerful voltage. DO NOT touch bare wires or receptacles. WARNING DO NOT use electrical cords that are worn, damaged or frayed. Read this manual thoroughly before operating DO NOT operator generator in wet weather. your generator.
  • Page 5: Before Starting The Generator

    Safety Rules DANGER WARNING Propane (LPG) is highly flammable and explosive. Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Fire or explosion can cause severe burns or death if the gas is ignited.
  • Page 6: Controls And Features

    Controls and Features Controls and Features Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator Oil Filler Cap – Check and fill engine oil Fuel Valve –...
  • Page 7: Power Panel

    Controls and Features Power Panel Receptacles to crank an engine. It is not recommended 120/240 V 30 A Twist-Lock – protected by a for charging deep cycle batteries. Do not 9 A circuit breaker on each 120 Volt leg of charge batteries for extended periods of time the receptacle.
  • Page 8: Parts Included

    Controls and Features Parts Included Your C75520E LPG-Powered Generator ships with the following parts: 6 foot Battery Cable Wheel Kit Axle 1 piece 10” Solid Wheel 2 pieces Vibration Mounts 2 pieces Handle Assembly 1 set Handle Lock Pins 2 pieces Bolt Kit Wheel Retaining Pins 2 pieces...
  • Page 9: Assembly

    Assembly 7. Repeat steps 3-6 to attach the second wheel. Assembly Your generator requires some assembly. This unit ships from our factory without oil. Install the Support Leg It must be properly serviced with LP gas and Attach the rubber vibration mount to oil before operation.
  • Page 10: Connect Lpg Cylinder

    Assembly CAUTION CAUTION The engine is equipped with a low-oil-shutoff and Use approved LP cylinders equipped with an OPD the will stop when the oil level in the crankcase (overfilling prevention device) valve. falls below the threshold level. Always keep the cylinder in a vertical position with the valve on top and installed at ground level on a flat surface Cylinders must not be installed near any heat...
  • Page 11: Operation

    Operation NOTE Operation If the engine starts but does not run, make certain that the generator is on a flat, level Generator Location surface. The engine is equipped with a low oil sensor that will prevent the engine from running Please consult your local authority.
  • Page 12: Power Management

    Operation 2. Surge wattage is the extra burst of power needed to start some electric Running Starting Item driven equipment. Following the steps Watts Watts listed under “Power Management” will Essentials guarantee that only one device will be Light Bulb 100W starting at a time.
  • Page 13: Maintenance

    Maintenance 6. Dispose of used oil at an approved waste management facility. Maintenance The owner/operator is responsible for all periodic maintenance. WARNING Never operate a damaged or defective generator. Spark Plugs WARNING CAUTION Tampering with the factory set governor will void your warranty.
  • Page 14: Spark Arrester

    Maintenance Spark Arrester Every 8 hours or daily Check oil level Allow the engine to cool completely Clean around air intake and muffler before servicing the spark arrester. First 5 Hours 2. Remove the two screws holding the cover plate which retains the end of the Change oil spark arrester to the muffler.
  • Page 15: Storage

    Storage 5. Change the oil. 6. Remove the spark plug and pour about Storage ½ ounce of oil into the cylinder. Crank the engine slowly to distribute the oil The generator should be started at least once and lubricate the cylinder. every 14 days and allowed to run for at least 7.
  • Page 16: Specifications

    Specifications Specifications Spark Plugs Your generator comes equipped with a ¾” long reach plug (14mm) Engine Specifications Use only “Green Power” brand replacement Engine 4.0 HP OHV LPG spark plugs. EPA certified Generator Specifications CAUTION Running Wattage 1900 Watts Starting Wattage 2200Watts Failure to use the proper plug may damage your AC Load...
  • Page 17: Parts Diagram

    Specifications Parts Diagram Engine...
  • Page 18: Power Panel

    Specifications Power Panel...
  • Page 19: Generator

    Specifications Generator...
  • Page 20: Parts List

    Specifications Parts List Item # Description Engine GF2.041105.01.10-1 Throttle Return Spring GF2.041105.01.10-2 Governor Rod GF2.041105.01.10-3 Governor Arm GF2.041105.01.10-4 Governor Spring GB/T6177 Nut M6 GF2.041105.01.10-5 Lock Pin GF2.041105.01.10-6 Governor Arm Washer GF2.041105.01.10-7 Snap Ring 8 GB/T896 Governor Arm Shaft GF2.041105.01.10-8 Governor Support GB/T5789 Bolt M6*12 GB/T5789...
  • Page 21 Specifications Item # Description GF2.041105.01.11-01 Air Cleaner Elbow Complete GF2.041105.01.00-3 Air Cleaner Stay GB/T6177 Nut M8 GF2.041105.01.00-2 Shaft Sheath GF2.041105.01.06-3 Vacuum Pipe Packing 1 GF2.041105.50.00-3 Rubber Tube GF2.011105.50.00-7 Clip GF2.041105.01.06-00 Mixer GF2.041105.01.06-4 Vacuum Pipe Packing 2 GF2.011105.01.06-2 Clip GF2.041105.01.06-1 Rubber Tube GF2.041105.01.06-01 Vacuum Pipe Complete GF2.041105.01.06-6...
  • Page 22 Specifications Item # Description GB/T41 Nut M3 GB/T97.1 Washer GB/T93 Washer GF2.011209.04.00-08 Receptacle GB/T6177.1 Nut M4 GF2.041105.04.00-03 Circuit Breaker GF2.011209.04.00-06 Receptacle GF2.011105.04.02-3 GF2.011105.04.02-2 Gas inlet GF2.011105.00.00-8F2 Gas inlet cover GF2.041105.04.00-010 Voltmeter GF2.011105.04.00-06 Ground Terminal GB/T823 Bolt M4×16 Washer GB/T97.1 GB/T93 Washer Bolt M3×6 GB/T823...
  • Page 23 Specifications Item # Description GF2.041105.50.00-4 Rubber Tube 2 GF2.041105.01.01-3 Crankcase Cover GF2.041105.50.00-08 Demountable Transom GB/T5789 Bolt M6×16 GB/T6177.1 Nut M8 GB/T5789 Bolt M8×16 GL2.041105.60.03-02 Axle GB/T91 GL2.041105.60.03-01 Wheel GF2.041105.50.00-06 Bottom Rubber 1 GF2.041105.50.00-07 Bottom Rubber 2 GF2.011105.50.00-05 Rubber Nog GT2.041105.50.00-44 Bottom Rubber 2 GB/T41 Nut M6...
  • Page 24: Troubleshooting

    Troubleshooting Troubleshooting Problem Cause Solution Generator will not start No fuel Check LPG cylinder and refill Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Generator will not start; Low oil level Fill crankcase to the proper level Generator starts but runs roughly Place generator on a flat, level surface Choke in the wrong position.
  • Page 25: Warranty

    1 YEAR LIMITED WARRANTY Limits of Implied Warranty Warranty Qualifications and Consequential Damage Champion Power Equipment (CPE) will Champion Power Equipment disclaims any register this warranty upon receipt of your obligation to cover any loss of time, use of Warranty Registration Card and a copy of...
  • Page 26 United States Environment Protection Agency (U.S. EPA.) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA AND CPE are pleased to explain the Federal and California Emission Control Systems Warranty on your 2005 and later, small off-road engine.
  • Page 27 Warranty EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System Warranty Coverage. Emission Control System Warranty (ECS Warranty) for 1997 and later model year engines): 1. APPLICABILITY: This warranty shall apply to 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
  • Page 28 Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours. Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used.
  • Page 29: Notes

    Notes Notes...

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