Panduit UPS003024024015 Operation Manual
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Panduit UPS003024024015 Operation Manual

Panduit UPS003024024015 Operation Manual

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PA27112A01
UPS003024024015
Rev: 07 3-2014
UNINTERRUPTIBLE POWER SUPPLY (UPS)
OPERATION MANUAL
Original Instructions
© Panduit Corp. 2014
TO REDUCE THE RISK OF INJURY, USER
MUST READ INSTRUCTION MANUAL
Email:
Technical Support:
techsupport@panduit.com
Tel: 1-888-506-5400, ext. 83255
EU Website:
www.panduit.com/emea
Panduit Europe • EMEA Service Center
www.panduit.com
EU Email:
Almelo, Netherlands
emeatoolservicecenter
Tel: +31-546-580-452 • Fax: +31-546-580-441
@panduit.com

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Summary of Contents for Panduit UPS003024024015

  • Page 1 TO REDUCE THE RISK OF INJURY, USER MUST READ INSTRUCTION MANUAL Email: Technical Support: techsupport@panduit.com Tel: 1-888-506-5400, ext. 83255 EU Website: www.panduit.com/emea Panduit Europe • EMEA Service Center www.panduit.com EU Email: Almelo, Netherlands emeatoolservicecenter Tel: +31-546-580-452 • Fax: +31-546-580-441 @panduit.com...

  • Page 2: Table Of Contents

    OPERATION MANUAL UPS003024024015 © Panduit Corp. 2014 CONTENTS ACCESSORIES........................3 UPS GENERAL SPECIFICATIONS ..................3 Model Number ..........................3 Input Power ............................ 3 Output Power ..........................3 Environmental ..........................3 Compliance ............................. 3 Installation ............................4 Performance ........................... 4 Indicators ............................5 User Interface ..........................
  • Page 3 Table 1: Module Status Indicator ..................... 11 Table 2: Network Status Indicator ....................12 Table 3: Estimated Capacitor Lifetime .................... 14 NOTE: In the interest of higher quality and value, Panduit products are continually being improved and updated. Consequently, pictures may vary from the enclosed product.

  • Page 4: Accessories

    OPERATION MANUAL UPS003024024015 © Panduit Corp. 2014 ACCESSORIES Load Sense Module Panduit part number UPS003LSM UPS GENERAL SPECIFICATIONS Model Number UPS003024024015 Input Power Voltage: 24.0 to 28.0 VDC Power Minimum: 20 W with no load, charging on slow charge setting per section 4.7.2 Power Maximum: 88 W with 35 W load, charging on fast charge setting per 4.7.2...

  • Page 5: Installation

    OPERATION MANUAL UPS003024024015 © Panduit Corp. 2014 Model No. / Manufacture Date Input / Output / Temp Ratings Conformances Warnings Approvals Installation Top hat (DIN) rail EN 50022 Width: 81mm (3.2 in) Depth: 178mm (7.0 in) Height: 145mm (5.7 in) Weight: 5 lbs, max.

  • Page 6: Indicators

    OPERATION MANUAL UPS003024024015 © Panduit Corp. 2014 Ripple Voltage: 50mVp-p max. over 20 Hz to 20 MHz. Sense Inputs: 2, for determining the current draw of the load through the use of a 4 terminal current-sense resistor Accessory: DIN Rail, 4 terminal load sense resistor Charge Time, 22.5 to 27.5 minutes at nominal 17W Input Power...

  • Page 7: Safety Warnings

    • Save all warnings and instructions for future reference. Panduit Corp. recommends the UPS be used with all installed safety features. Customer assumes all liability for injury that could result from improper use of this UPS and responsibility for all necessary training to ensure safe operation of this UPS.

  • Page 8: Personal Safety

    UPS. Service • Have your UPS serviced by a qualified repair person using only identical replacement parts. Contact Panduit Tool Service at the following locations: Panduit Tool Solutions Division (USA) Panduit EMEA Service Center (EUR) 16530 W. 163 Street...

  • Page 9: Introduction

    OPERATION MANUAL UPS003024024015 © Panduit Corp. 2014 INTRODUCTION 1.1. BACKGROUND The UPS Uninterruptible Power Supply (UPS) is designed to provide backup power to a DC load in the event of a power outage. The unit utilizes Electrochemical Double-Layer Capacitors (EDLCs), as the energy storage device to provide a long operating life without the need for battery replacement.

  • Page 10: Terms And Abbreviations

    OPERATION MANUAL UPS003024024015 © Panduit Corp. 2014 1.3. TERMS AND ABBREVIATIONS Ampere Direct Current EDLC: Electrochemical (Electric) Double-Layer Capacitor ESR: Equivalent Series Resistance Farad WBI: Web Browser Interface LED: Light Emitting Diode MOSFET: Metal Oxide Semiconductor Field Effect Transistor Personal Computer...

  • Page 11: Front Panel Description

    2.2.3. SENSE INPUT The two terminals above the legend marked “SEN” are to be connected to the optional load sense module, Panduit part number UPS0030LSM. Please see Section 3.2 for a detailed description of the external current sensor connections. The input voltage range for these two connections is 21 to 28VDC.

  • Page 12: Panduit Corp. 2014

    OPERATION MANUAL UPS003024024015 © Panduit Corp. 2014 2.2.5. GROUND The terminal above the legend GND should be connected to the equipment ground. 2.2.6. CON-Control Relay The two terminals below the legend “CON” provide a normally open, single pole- single throw (Form A) relay contact. The status of the relay follows the charge status indicator as shown in table below.

  • Page 13: Table 2: Network Status Indicator

    OPERATION MANUAL UPS003024024015 © Panduit Corp. 2014 2.2.9. NET LED – Network Status Indicator Indicator State Summary Requirement Steady Off No Power, No IP The device is powered off, or is powered on but with address no IP address configured (Interface Configuration attribute of the TCP/IP Interface Object).

  • Page 14: Figure 3: Reset Button Location

    OPERATION MANUAL UPS003024024015 © Panduit Corp. 2014 2.2.11. RESET The UPS can be reset by using a standard #1 sized paper clip to depress the recessed Reset Button accessible from the bottom of the unit. With the power “ON”, depress and hold the Reset Button.

  • Page 15: Operation

    OPERATION MANUAL UPS003024024015 © Panduit Corp. 2014 OPERATION 3.1. LOAD SUPPORT The UPS is designed to support a maximum input current of 3.7A or 88 Watts at an input supply voltage of 24V. This power must support the load as well as the charging power for the energy storage elements.

  • Page 16: Figure 4: Din Rail Installation

    OPERATION MANUAL UPS003024024015 © Panduit Corp. 2014 Figure 4: DIN Rail Installation No minimum spacing to other modules is required for proper operation of the device. To install the UPS, place the module with the DIN rail guide way on the top edge of the DIN rail and then snap it downwards and shown in Figure 4.

  • Page 17: Figure 5: System Block Diagram

    OPERATION MANUAL UPS003024024015 © Panduit Corp. 2014 Zone Enclosure Wiring Diagram Primary 120VAC 24VDC Optional Load 120VAC Sense Module 24VDC UPS003LSM Secondary Load 120VAC 24VDC Ground 120VAC 24VDC UPS003024024015 Contacts Figure 5: System Block Diagram The UPS supports backup power for a load with redundant power supplies as shown in Figure 5.

  • Page 18: General Operation

    OPERATION MANUAL UPS003024024015 © Panduit Corp. 2014 Figure 6: Load Sense Module Pins 3 and 4 of the load sense module are connected to the sense input terminals of the UPS. Note that pin 3 of the current sense resistor must be connected to the “+” sense terminal and pin 4 of the current sense resistor must be connected to the “-“sense terminal.

  • Page 19: Status Via Pc

    1. Locate the appropriate EDS files. EDS files are available at either of the following locations: RSLogix 5000 software CD http://www.panduit.com/support/ups – Each EDS file has a specific location on the web. 2. Copy all the files to a temporary subdirectory on your hard drive.

  • Page 20: Web Browser Interface (Wbi)

    OPERATION MANUAL UPS003024024015 © Panduit Corp. 2014 Web Browser Interface (WBI) 4.1. REQUIREMENTS The UPS web server has been tested with Microsoft Internet Explorer 9, 10, and 11 running on Windows 7 operating system. Other web browsers and operating systems may work as well, but proper operation is not guaranteed.

  • Page 21: Module

    Reset (see RESET Section 2.2.11 or RESET Section 4.8.2). Major faults may be corrected by using the Restore Factory Defaults (See RESTORE FACTORY DEFAULTS, Section 2.2.12 or RESTORE, Section 4.8.8). If normal operation does not follow after a Restore Factory Defaults, please contact Panduit for technical support or service. Status...

  • Page 22: Event Log

    OPERATION MANUAL UPS003024024015 © Panduit Corp. 2014 4.4.4. Load Sense, Amps Load Sense, Amps display the approximate current draw through the optional accessory Load Sense Module (LSM), when connected in series with the power supply and the load. If the LSM is not being used, this value will typically be near zero.

  • Page 23: Network

    OPERATION MANUAL UPS003024024015 © Panduit Corp. 2014 4.5.1. EVENT LOG The event log records events pertaining to the automatic cell-balancing routine running on the internal microcontroller. Since the time between cell-balancing events may occur over relatively long time periods lasting days or even weeks, this allows the WBI to record these events so that they may be reviewed at a later time.
  • Page 24 OPERATION MANUAL UPS003024024015 © Panduit Corp. 2014 and an Exclusive Owner Connection has not timed out. Standby At least one CIP connection (any transport class) is established, and an Exclusive Owner Connection has not timed out. Connection An Exclusive Owner Connection for which this device is the target...

  • Page 25: Charge

    OPERATION MANUAL UPS003024024015 © Panduit Corp. 2014 When the IP Address Mode is changed, an IP Address, an optional Network Subnet Mask and optional Gateway address can also be entered. The IP Address Mode can be restored to the factory default value as described in RESTORE FACTORY DEFAULTS, Section 2.2.12 or RESTORE, Section 4.8.8.
  • Page 26 OPERATION MANUAL UPS003024024015 © Panduit Corp. 2014 4.7.1. CHARGE STATUS The Charge Status indicates the state of the internal energy storage of the UPS, and closely follows the front panel CHG indicator. A table of Charge Status states is below.

  • Page 27: Settings

    OPERATION MANUAL UPS003024024015 © Panduit Corp. 2014 voltage down to the average cell voltage. This will dissipate energy and increase the charging time. However, the estimated charging time is updated continuously such that a new charge time will be calculated based on the energy used for cell- balancing.

  • Page 28: Serial Number

    4.8.5. FIRMWARE VERSION The firmware version is displayed. To check for firmware updated, please visit Panduit.com and click on Support and follow the links to the UPS Firmware Update page. 4.8.6. UPDATE Clicking on the UPDATE button will prompt the user to locate an image file for uploading, as shown below.
  • Page 29 OPERATION MANUAL UPS003024024015 © Panduit Corp. 2014 The image file should be downloaded and placed on an accessible network drive. After the image file is located and the UPDATE button is clicked, the UPS will import and update its software using the new image.

  • Page 30: Page: 1 Of

    OPERATION MANUAL UPS003024024015 © Panduit Corp. 2014 4.8.9. LANGUAGE The current Language for the WBI is displayed. Clicking on the arrow displays a menu of available Languages. Clicking on a different language followed by clicking on the SAVE button immediately to the right will change the Language setting. After changing the Language, the user should perform a RESET for the new Language to take effect.

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