Panduit smartzone U01N11L Installation Manual
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Panduit smartzone U01N11L Installation Manual

Panduit smartzone U01N11L Installation Manual

1-20 kva uninterruptible power supply, 1-20 kva external battery pack, maintenance bypass switch, battery cartridges
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Installation Manual V2.3
1-20 kVA Uninterruptible Power Supply,
1-20 kVA External Battery Pack,
Maintenance Bypass Switch,
Battery Cartridges,

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Summary of Contents for Panduit smartzone U01N11L

  • Page 1 Installation Manual V2.3 1-20 kVA Uninterruptible Power Supply, 1-20 kVA External Battery Pack, Maintenance Bypass Switch, Battery Cartridges,...

  • Page 2: Table Of Contents

    Contents Section 1 – Overview ...................... 4 SKU List ........................5 UPSs (Uninterruptable Power Supplies) ..............5 EBPs (External Battery Packs)................. 5 MBS (Maintenance Bypass Switch) ................. 6 Battery Cartridges and Cartridge Sets ..............6 Section 2 – Handling (Safety) ..................7 Important Safety Warnings ..................
  • Page 3 U20N32V, U20S32V) ..................... 20 Install 3U EBP Unit (UVP240) ..................23 Install 3U MBS Unit (UMB20K) ..................29 Install 4U EBP Unit (UVP480) ..................32 Two-Post Racks ..................... 37 Tower ......................... 37 2U Units (U01N11L, U01N11V, U01S11L, U01S11V, U01N12L, U01N12V, U01S12L, U01S12V, U01N13V, U01S13V, U02N11L, U02N11V, U02S11L, U02S11V, U02N12L, U02N12V, U02S12L, U02S12V, U03N11L, U03N11V, U03S11L, U03S11V, U03N12L, U03N12V, U03S12L, U03S12V, UVP024,...
  • Page 4 EBP Battery Cartridge Sets for the 5-10kVA UPS Systems (UVD240)...... 74 EBP Battery Cartridge Sets for the 10-20kVA 3-Phase UPS Systems (UVD480) ..77 Appendix A: What’s Included: 1-3kVA NA VRLA UPS (U01N11V, U01S11V, U01N13V, U01S13V, U02N11V, U02S11V, U03N11V, U03S11V,) ..........80 Appendix B: What’s Included: 1-3kVA EU VRLA UPS (U01N12V, U01S12V, U02N12V, U02S12V, U03N12V, U03S12V) ...................

  • Page 5: Section 1 - Overview

    Section 1 – Overview This Manual provides the instructions for installing the Uninterruptable Power Supply Units, the External Battery Pack Units, the Maintenance Bypass Switch Unit, and the UPS/EBP Battery Cartridges. Refer to the table below for all SKUs included in this Installation Manual.

  • Page 6: Sku List

    SKU List These are the SKUs included in this Installation Manual. UPSs (Uninterruptable Power Supplies) Matched Dimension Form Net Weight Replacement External W*D*H (mm) Factor (kg / lbs) Battery Battery Cartridge Pack U01N11L / U01S11L 440*460*86.5 13.5 / 29.8 ULC024 U01N11V / U01S11V 440*460*86.5 16.6 / 36.6...

  • Page 7: Mbs (Maintenance Bypass Switch)

    UVP240 440*666.5*131 67.5 / 148.5 UVD240 UVP480 443*896.5*175 145 / 319 UVD480 MBS (Maintenance Bypass Switch) Dimension Form Net Weight W*D*H (mm) Factor (kg / lbs) UMB20K 440*660*131 15 / 33.1 Battery Cartridges and Cartridge Sets Dimension Net Weight W*D*H (mm) (kg / lbs) ULC024 193*173*78...

  • Page 8: Section 2 - Handling (Safety)

    Section 2 – Handling (Safety) Important Safety Warnings Important safety instructions – Save these instructions Overview Please comply with all warnings and operating instructions. Save this manual for future reference. Carefully read and follow these instructions before installing the unit. Do not operate this unit before reading through all safety information and operating instructions carefully.

  • Page 9: Installation

    • It is recommended to mount the UPS and EBP unit near the bottom of the rack due to the physical weight of these units. Installation • The UPS system must be installed in an environment with a temperature range from 0°C to 40°C.

  • Page 10: Operation

    • When installing the equipment, ensure that the sum of the leakage current of the UPS and the connected devices does not exceed 3.5mA. • Do not connect appliances or devices which would overload the UPS system to the UPS output •...
  • Page 11 • Batteries may cause electric shock and have a high short-circuit current. Take the precautionary measures specified below and any other measures necessary when working with the battery cartridges: o Remove jewelry and any other metal objects. o Use only tools with insulated grips and handles. o Avoid touching or shorting battery cartridge terminals.

  • Page 12: Section 3 - Ups, Ebp And Mbs Mounting

    Section 3 – UPS, EBP and MBS Mounting The UPS, EBP and the MBS have different mounting options. Refer to the following section that matches the desired mounting technique desired. Racks Four-post rack mounting is the recommended preferred mounting technique for all UPS, EBP and MBS units.
  • Page 13 Figure 1: Install the Front Side of Rails b. Adjust the rail size according to the depth of the rack c. Install the rear side of the rail kit with 3x Phillips Pan Head M5 screws (see figure below) on each rail. Figure 2: Install the Rear Side of Rails d.
  • Page 14 2. Remove the faceplate: a. Press both sides of UPS faceplate until the latches release (see figure below). Figure 4: Press the Latches to Remove Faceplate b. Remove the faceplate (see figure below). Figure 5: Remove the Faceplate c. Make sure the screen is rotated in the proper orientation for mounting in a rack.
  • Page 15 Figure 6: Connect the Internal Battery Cartridge Connector b. Reinstall the faceplate on the UPS, by aligning the front panel display through the hole in the faceplate and snapping the faceplate onto the front of the UPS. Should have a positive snap of the latches on the faceplate. CAUTION A small amount of arcing may occur when connecting the internal battery cartridge.
  • Page 16 Figure 7: Install the Mounting Bracket 5. Install the UPS unit into the rack: a. After installing the mounting brackets onto the UPS, slide the UPS into the rack on the rail kit (see figure below). Figure 8: Slide UPS into the Rack b.

  • Page 17: Install 2U Ebp Units (Uvp024, Uvp036, Uvp048, Uvp072)

    Figure 9: Secure the Mounting Brackets to the Rack Install 2U EBP Units (UVP024, UVP036, UVP048, UVP072) It is recommended to install the first EBP unit directly under the UPS unit. It is recommended to install all subsequent EBP units directly under the previous EBP unit. 1.
  • Page 18 c. install the rear side of the rail kit with 3x Phillips Pan Head M5 screws (see figure below) on each rail. Figure 11: Install the Rear Side of Rails d. Tighten all 12x screws to secure the rail kit to the rack. e.
  • Page 19 3. Connect the internal battery cartridges: a. Remove and retain the two screws on top and bottom each battery cover near the center of the unit, slide the battery cover toward the center, then remove and retain (see figure below). Figure 14: Remove the Faceplate b.
  • Page 20 c. Insert the connectors back into the middle hole on the chassis. d. Reinstall and secure the retained battery covers in reverse order of above step. e. Reinstall the faceplate on the EBP, by aligning the front panel latches with the holes in the front of the unit and snapping the faceplate onto the front of the EBP unit.

  • Page 21: Install 3U Ups Units

    b. Align the mounting brackets with the screw holes on the rack and secure the EBP unit with the supplied 4x Phillips Hex Head M5 screws (see figure below). Figure 18: Secure the Mounting Brackets to the Rack Install 3U UPS Units (U05N11V, U05S11V, U06N11V, U06S11V, U06N12V, U06S12V, U10N11V, U10S11V, U10N12V, U10S12V, U10N32V, U10S32V, U15N32V, U15S32V, U20N32V, U20S32V) 1.
  • Page 22 Figure 20: Install the Rear Side of Rails d. Tighten all 10x screws to secure the rail kit to the rack. e. Install the 2x M5 cage nuts in the rack front equipment rail, with square holes. One in each of the third locations above the top rail kit screw (see figure below).
  • Page 23 Figure 22: Install the Mounting Bracket 3. Install the UPS unit into the rack: a. After installing the mounting brackets onto the UPS, slide the UPS unit into the rack on the rail kit (see figure below). Figure 23: Slide UPS into the Rack b.

  • Page 24: Install 3U Ebp Unit (Uvp240)

    Figure 24: Secure the Mounting Brackets to the Rack Install 3U EBP Unit (UVP240) It is recommended to install the EBP unit directly under the UPS unit. It is recommended to install all subsequent EBP units directly under the previous EBP unit. 1.
  • Page 25 Figure 26: Install the Rear Side of Rails d. Tighten all 10x screws to secure the rail kit to the rack. e. Install the 2x M5 cage nuts in the rack front equipment rail, with square holes. One in each of the third locations above the top rail kit screw (see figure below).
  • Page 26 Figure 28: Press the Latches to Remove Faceplate 3. Install the mounting brackets: a. Remove the 4x Phillips Flat Head M4x8 screws from the front of each side the EBP and retain. b. Align the mounting brackets with the screw holes on each side of the EBP and secure with the previously removed Phillips Flat Head M4×8 screws (see figure below).
  • Page 27 Figure 30: Disconnect Internal Battery Cartridges c. Remove and retain the 4x battery baffle screws from each battery baffle. Remove and retain the battery baffles (see figure below). Figure 31: Remove the Battery Baffles d. Refer to the handling instruction, take out all three battery cartridges (see figure below).
  • Page 28 5. Install the EBP chassis into the rack: a. Slide the EBP unit into the rack on the rail kit (see figure below). Figure 33: Slide EBP into the Rack b. Align the mounting brackets with the screw holes on the rack and secure the EBP with the supplied 4x Phillips Hex Head M5 screws (see figure below).
  • Page 29 Figure 35: Reinsert the Battery Cartridges into the EBP Unit b. Reinstall the battery baffles the screws (see figure below). Figure 36: Reinstall Battery Baffles and Screws c. Reconnect the Battery Cartridge connectors (see figure below). Press each connector tightly together to ensure a proper connection. d.

  • Page 30: Install 3U Mbs Unit (Umb20K)

    Figure 37: Reconnect EBP Battery Cartridge Connectors e. Reinstall the faceplate on the EBP unit, by aligning the front panel latches with the holes in the front of the unit and snapping the faceplate onto the front of the EBP. Should have a positive snap of the latches on the faceplate. Install 3U MBS Unit (UMB20K) It is recommended to install the MBS directly above the UPS unit it connects to.
  • Page 31 Figure 39: Install the Rear Side of Rails d. Tighten all 10x screws to secure the rail kit to the rack. e. Install the 2x M5 cage nuts in the rack front equipment rail, with square holes. One in each of the first locations below the bottom rail kit screw and one in each of the third locations above the top rail kit screw (see figure below).
  • Page 32 Figure 41: Install the Mounting Bracket 3. Install the MBS unit into the rack: a. After installing the mounting brackets onto the MBS, slide the MBS into the rack on the rail kit (see figure below). Figure 42: Slide MBS into the Rack b.

  • Page 33: Install 4U Ebp Unit (Uvp480)

    Figure 43: Secure the Mounting Brackets to the Rack Install 4U EBP Unit (UVP480) It is recommended to install the EBP unit directly under the UPS unit. It is recommended to install all subsequent EBP units directly under the previous EBP. 1.
  • Page 34 Figure 45: Install Cage Nuts in the Rear Equipment Rail with Square Holes c. Install the front side of the rail kit with 2x Phillips Pan Head M5X12 screws (see figure below) on each rail. Do not tighten the screws. Figure 46: Install the Front Side of Rails d.
  • Page 35 Figure 47: Install the Rear Side of Rails f. Tighten all 8x screws to secure the rail kit to the rack. g. Tighten all 10x wing nuts on the outside of each rail. 2. Remove the faceplate: a. Press both sides of EBP faceplate until the latches release (see figure below). Then remove the faceplate form the front of the unit.
  • Page 36 Figure 49: Remove Battery Baffle on the EBP c. Refer to the handling instruction, remove all battery cartridges (see figure below). Figure 50: Remove Battery Cartridges from EBP 4. Install the EBP chassis into the rack: a. Slide the EBP chassis into the rack on the rail kit (see figure below). Figure 51: Slide EBP into Rack SMARTZONE UPS INSTALLATION MANUAL...
  • Page 37 b. Align the mounting brackets with the screw holes on the rack and secure the EBP with the supplied 4x Phillips Pan Head M5 screws (see figure below). Figure 52: Secure the Mounting Brackets to the Rack 5. Reinstall battery cartridges: a.

  • Page 38: Two-Post Racks

    Please refer to the Panduit Rack Mount Shelves specification on the Panduit website for the specifications on this shelf to be used with each unit. CAUTION The units are heavy. Removing the units from its carton requires ⚫...

  • Page 39: U01S12L, U01S12V, U01N13V, U01S13V, U02N11L, U02N11V, U02S11L, U02S11V, U02N12L, U02N12V, U02S12L, U02S12V, U03N11L, U03N11V, U03S11L, U03S11V, U03N12L, U03N12V, U03S12L, U03S12V, Uvp024, Uvp036, Uvp048, Uvp072)

    due to physical configuration and physical weight of the unit. CAUTION The unit is heavy. Removing the unit from its carton requires a ⚫ minimum of two people. If installing optional EBP(s), make sure to install the EBP(s) ⚫ directly next to the UPS so that all wiring between the units can use the wiring provided with the units.
  • Page 40 Figure 56: Press the Latches to Remove Faceplate b. Remove the faceplate (see figure below). Figure 57: Remove the Faceplate 3. Connect the internal battery cartridge: a. Connect the internal battery cartridge connector (see figure below). Press the connector tightly together to ensure a proper connection. SMARTZONE UPS INSTALLATION MANUAL...
  • Page 41 Figure 58: Connect the Internal Battery Cartridge Connector CAUTION A small amount of arcing may occur when connecting the internal battery cartridge. This is normal and will not harm personnel. Connect the cables quickly and firmly. b. Before the installation of the UPS faceplate, place the unit into the tower kit, manually rotate the LCD panel to the vertical position (see figure below).
  • Page 42 Figure 59: Manually Rotate the Display on the 1-3kVA UPS Units c. Reinstall the faceplate on the UPS, by aligning the front panel display through the hole in the faceplate and snapping the faceplate onto the front of the UPS. Should have a positive snap of the latches on the faceplate (see figure below).
  • Page 43 a. Remove and retain the two screws on top and bottom each battery cover near the center of the unit, slide the battery cover toward the center, then remove and retain (see figure below). Figure 61: Remove the Faceplate b. Pull both battery cartridge connectors through the middle hole in the chassis, connect a battery cartridge to each connector (see figure below).

  • Page 44: Units (U05N11V, U05S11V, U06N11V, U06S11V, U06N12V, U06S12V, U10N11V, U10S11V, U10N12V, U10S12V, Uvp240)

    c. Insert the connectors back into the middle hole on the chassis. d. Reinstall and secure the retained battery covers in reverse order of above step. e. Place the unit into its own tower kit to the right of the UPS. The EBP Battery Pack signage does not rotate.
  • Page 45 below). Figure 64: Example of Snapping the Faceplate onto the Front of the UPS e. Before placing the faceplate on the EBP unit, connect the Battery Cartridge connectors (see figure below). Press each (4) connector tightly together to ensure a proper connection. f.

  • Page 46: 3-Phase Units (U10N32V, U10S32V, U15N32V, U15S32V, U20N32V, U20S32V, Uvp480, Umb20K)

    the unit. Should have a positive snap of the latches on the faceplate. 3-Phase Units (U10N32V, U10S32V, U15N32V, U15S32V, U20N32V, U20S32V, UVP480, UMB20K) The UVP480 cannot be tower mounted due to physical constrains. Since this External Battery Pack unit is for all 3-phase UPS units, it is not recommended to tower mount any 3-phase units.

  • Page 47: Section 4 - Electrical Connections

    Section 4 – Electrical Connections The UPS, EBP and MBS each have unique electrical connections. Refer to the following section that matches the UPS system that is being deployed. For safety reasons all UPS units require an external circuit breaker on each AC supply input. 1-10kVA Single-Phase UPS and Associated EBP (U01N11L, U01N11V, U01S11L, U01S11V, U01N12L, U01N12V, U01S12L, U01S12V, U01N13V, U01S13V, U02N11L, U02N11V, U02S11L,...
  • Page 48 with 6AWG 75°C copper wires, per the NEC. h. EU 10kVA units (U10N12V and U10S12V) must have a minimum of 63A single pole breaker and at least a three-wire cable (L, N, Ground) with 10mm wires, per IEC60950. i. The cable must conform to the local wiring codes according to environmental conditions (temperature and natural conditions).
  • Page 49 h. NA 6kVA units (U06N11V and U06S11V) must have at least a three-wire cable (L1, L2, Ground) with 10AWG 75°C copper wires, per the NEC. i. EU 6kVA units (U06N12V and U06S12V) must have at least a three-wire cable (L, N, Ground) with 4mm wires, per IEC60950.
  • Page 50 j. Compatible EBP unit: UVP024 k. Maximum number of EBP units per UPS unit: 4 l. NA / EU 2kVA VRLA UPS unit (U02N11V, U02S11V, U02N12V, U02S12V). m. Compatible EBP unit: UVP048 n. Maximum number of EBP units per UPS unit: 4 o.
  • Page 51 Figure 66: Connect the EBP(s) - Example 4x EBP System 4. Power up the system: a. After all electrical connections have been made the system may be powered b. Ensure all breakers in the system are turned on. c. Power ON all breakers on the back of each EBP in the system. Note: The UVP240 EBP units have two breakers on the back of each unit, both breakers must be powered ON for the EBP to function in the system.

  • Page 52: 10-20Kva 3-Phase Ups And Associated Ebp (U10N32V, U10S32V, U15N32V, U15S32V, U20N32V, U20S32V, Uvp480)

    10-20kVA 3-Phase UPS and Associated EBP (U10N32V, U10S32V, U15N32V, U15S32V, U20N32V, U20S32V, UVP480) The 3-Phase systems may be configured as a Single Mode System or as a Parallel Mode System. In addition, the output may be connected to single-phase loads or to 3- Phase loads.
  • Page 53 environmental conditions (temperature and natural conditions). 4. Each part of the system must maintain a connected earth ground. a. Refer to Appendix K for the ground screw location and ground wire size. ii. Before hardwiring the UPS unit, ensure that there is no power on the wires, use lock-out tag-out at the breaker panel / local disconnect.
  • Page 54 the cable to be secured to the housing. v. Crimp a ring terminal onto each wire with a standard crimping tool for the wire size. vi. Connect each wire under the appropriate screw as indicated on the back of the UPS (see the appropriate wire connection diagram in Figures 67 - 70 and bus jumpers in Figure 81).
  • Page 55 Wire Specification of Power Cables for Dual Feed External External Input Current Wire Wire Number Input Circuit Circuit Full Size Size Wiring Voltage Breaker Breaker Load*** Mains* Bypass* Phases Mains Bypass (maximum) (typical) (typical) (typical) (typical) 380/400/415 40 A each 26.9 A each Input 100 A **...
  • Page 56 3. Connect the EBP(s) to the UPS (see Figure 71): a. As indicated in the mounting section, the EBP should be mounted under or near the UPS. b. All 3-phase EBP units (UVP480) are hardwired to the UPS units (U10x32V, U15x32V, U20x32V).
  • Page 57 strain relief exist for each cable. This system may have up to 8 EBP units connected. Figure 67: UPS Wiring Connections for a Single Feed with 3-Phase IN and Single- Phase OUT System [Jumpers = SJ2, SJ5, and SJ11] Figure 68: UPS Wiring Connections for a Single Feed with 3-Phase IN and 3- Phase OUT System [Jumpers = 3x SJ1] –...
  • Page 58 SJ11 Figure 69: UPS Wiring Connections for a Dual Feed with 3-Phase IN and Single- Phase OUT System [Jumpers = SJ8 and SJ11] Figure 70: UPS Wiring Connections for a Dual Feed with 3-Phase IN and 3-Phase OUT System [Jumpers = none] SMARTZONE UPS INSTALLATION MANUAL...

  • Page 59: Parallel Mode System Configuration With 3-Phase Or Single-Phase Output

    Figure 71: Example of a System with 2 EBP Units Connected 4. Power up the system: a. After all electrical connections have been made the system may be powered up. i. Ensure all breakers in the system are turned on. 1.
  • Page 60 All 3-phase UPS units may optionally be configured into a Parallel Mode system. The following Figure shows the high-level power and control connection diagrams of the Parallel Mode UPS system. A Parallel Mode system allows two to four UPS units of the same SKU to be connected in parallel.
  • Page 61 position and there is no output from any UPS unit. b. Connect the Mains inputs of all UPS units in the parallel system to a common source with the same cable type and cable length (see Figures 67 – 70 and 71).

  • Page 62: Optional Mbs For 3-Phase Ups

    k. Power ON all UPS output breakers, refer to the SmartZone 5-20kVA UPS User Manual for the location of the output breakers on each UPS unit. l. Power ON all UPS input breakers, refer to the SmartZone 5-20kVAUPS User Manual for the location of the input breakers on each UPS unit. m.
  • Page 63 Figure 73: Wiring Diagram for Single Feed with 3-Phase Input and Single-Phase Output Figure 74: Wiring Diagram for Single Feed with 3-Phase Input and 3-Phase Output SMARTZONE UPS INSTALLATION MANUAL...
  • Page 64 Figure 75: Wiring Diagram for Dual Feed with 3-Phase Input and Single-Phase Output Figure 76: Wiring Diagram for Dual Feed with 3-Phase Input and 3-Phase Output 1. Connect the MBS to the input source. a. The MBS unit has a hardwire input (UMB20K). i.
  • Page 65 2. When the mains input and bypass input have the same input power source (known as single feed), configure both types of input power cables as mains input power cables. The cables listed in the table must adhere to the following requirements: a.
  • Page 66 environmental conditions (temperature and natural conditions). 3. Each part of the system must maintain a connected earth ground. ii. Before hardwiring the MBS unit outputs, ensure that there is no power on the terminals. iii. The protective cover on the terminal block should already be removed from the last step.
  • Page 67 26.9 A each phase Input 380/400/415 VAC 40 A each phase 10 mm 15.2 A each phase Output 380/400/415 VAC not required 6 mm Input 380/400/415 VAC 34.9 A each phase 100 A** 25 mm Output 220/230/240 VAC 68.2 A not required 16 mm U15N32V...
  • Page 68 380/400/415 34.9 A each 40 A each 40 A each phase Input 10 mm 10 mm phase phase 22.8 A each Output 380/400/415 6 mm 6 mm Not required not required phase 380/400/415 42.9 A each 50 A each Input 125 A ** 16 mm 35 mm...
  • Page 69 Figure 78: MBS Wiring Connections for a Single Feed with 3-Phase In and 3- Phase Out System [Jumpers = 3x SJ1 and 3x SJ4] (Factory Default) Figure 79: MBS Wiring Connections for a Dual Feed with 3-Phase In and Single- Phase Out System [Jumpers = SJ6, SJ7, SJ8, SJ9, SJ10, SJ11] Figure 80: MBS Wiring Connections for a Dual Feed with 3-Phase In and 3-Phase Out System [Jumpers = NA]...
  • Page 70 Figure 81: Bus Bar Jumpers SMARTZONE UPS INSTALLATION MANUAL...

  • Page 71: Section 5 - Replacing Battery Cartridges

    Section 5 – Replacing Battery Cartridges Internal Battery Cartridges in the 1-3kVA UPS Units (UVC024, UVC036, UVC048, UVC072) Replace battery cartridges with only the same SKU. It is recommended to replace all battery cartridges in a system at the same time with new battery cartridges of the same SKU for that unit (UPS and EBP).
  • Page 72 Figure 83: Remove the Faceplate 4. Replace the Battery Cartridge: a. Disconnect the internal battery cartridge connector (see figure below). Figure 84: Disconnect the Internal Battery Cartridge Connector b. Remove and retain the screws (2x screws toward the center of the unit) on the battery cover, slide the battery cover toward the center of the unit, then remove the battery cover from the unit (see figure below).

  • Page 73: Ebp Battery Cartridge Sets For The 1-3Kva Ups Systems (Uvd024, Uvd036, Uvd048, Uvd072)

    Figure 85: Remove Battery Cover c. Slide the battery cartridge connector through the hole in the battery cover and set the battery cover aside. d. Slide the battery cartridge out of the UPS. e. Slide the new battery cartridge into the UPS. f.
  • Page 74 Figure 86: Press the Latches and Remove Faceplate b. Loosen and remove the two screws on top and bottom each battery cover near the center of the unit, slide the battery cover toward the center, then remove and retain all 4 screws and 2 battery covers (see figure below). Figure 87: Remove the Faceplate c.

  • Page 75: Ebp Battery Cartridge Sets For The 5-10Kva Ups Systems (Uvd240)

    Figure 88: Disconnect the First Internal Battery Cartridge Connector d. Slide both battery cartridges out of the UPS. e. Slide the new battery cartridges into the UPS. f. Connect the new battery cartridges to the EBP. Press each connector tightly together to ensure a proper connection.
  • Page 76 1. Change the UPS in the system to the Bypass state, this will not allow the UPS to transition to the Battery state while the battery cartridges are being replaced. 2. Perform the following steps on each EBP in the system. a.
  • Page 77 Figure 91: Remove the Battery Baffles e. Refer to the handling instruction, take out all three battery cartridges (see figure below). Slide the two larger (8 batteries) battery cartridges and one smaller (4 batteries) battery cartridge out of the EBP unit. Figure 92: Remove Battery Cartridges from EBP f.

  • Page 78: Ebp Battery Cartridge Sets For The 10-20Kva 3-Phase Ups Systems (Uvd480)

    adjust battery group number on the system in the UPS (see SmartZone UPS 5-20kVA User Manual – Section 2 – Display Operations – Setup Pages – Setup Menu Page – Advanced Setup Menu Page – Battery Setup Page) before running the manual battery test.
  • Page 79 Figure 94: Remove Battery Baffle on the EBP d. Refer to the handling instruction, remove all four battery cartridges. Battery cartridges are connectorized to a backplane in this EBP unit, there is some resistance when removing the cartridges (see figure below). Note: The Battery Cartridge is heavy.
  • Page 80 Advanced Setup Menu Page – Battery Setup Page) before running the manual battery test. 7. Manually run a battery test to ensure all battery cartridges are connected. SMARTZONE UPS INSTALLATION MANUAL...

  • Page 81: Appendix A: What's Included: 1-3Kva Na Vrla Ups (U01N11V, U01S11V, U01N13V, U01S13V, U02N11V, U02S11V, U03N11V, U03S11V,)

    Appendix A: What’s Included: 1-3kVA NA VRLA UPS (U01N11V, U01S11V, U01N13V, U01S13V, U02N11V, U02S11V, U03N11V, U03S11V,) • 1-3kVA Double Conversion North American VRLA 1-Phase 120V UPS unit depending on the UPS SKU ordered (1 unit) • Tower Mount Kit (with 4 pieces) •...

  • Page 82: Appendix B: What's Included: 1-3Kva Eu Vrla Ups (U01N12V, U01S12V, U02N12V, U02S12V, U03N12V, U03S12V)

    Appendix B: What’s Included: 1-3kVA EU VRLA UPS (U01N12V, U01S12V, U02N12V, U02S12V, U03N12V, U03S12V) • 1-3kVA Double Conversion European VRLA 1-Phase 230V UPS unit depending on the UPS SKU ordered (1 unit) • Tower Mount Kit (with 4 pieces) • 2U UPS Front Faceplate (1 piece) •...

  • Page 83: Appendix C: What's Included: 1-3Kva Vrla Ebp (Uvp024, Uvp036, Uvp048, Uvp072)

    Appendix C: What’s Included: 1-3kVA VRLA EBP (UVP024, UVP036, UVP048, UVP072) • 1-3kVA VRLA External Battery Pack unit depending on the EBP SKU ordered (1 unit) • Tower Mount Kit (with 4 pieces) • 2U EBP Front Faceplate (1 piece) •...

  • Page 84: Appendix D: What's Included: 5-10Kva Vrla 1-Phase Ups (U05N11V, U05S11V, U06N11V, U06S11V, U06N12V, U06S12V, U10N11V, U10S11V, U10N12V, U10S12V)

    Appendix D: What’s Included: 5-10kVA VRLA 1- Phase UPS (U05N11V, U05S11V, U06N11V, U06S11V, U06N12V, U06S12V, U10N11V, U10S11V, U10N12V, U10S12V) UPS Box • 5-10kVA Double Conversion VRLA 1-Phase (208V or 230V) UPS unit depending on the UPS SKU ordered (1 unit) •...
  • Page 85 o Right Slide Rail (1 rail mechanism) o Phillips Pan Head M5x12 Screw (12 screws) o Phillips Hex Head M5x25 Screw (4 screws) o M5x25 Cage Nut (4 cage nuts) o Installation Sheet (1 sheet) • Battery Cable – EBP/UPS Battery Connector to EBP/UPS Battery Connector (1 cable) SMARTZONE UPS INSTALLATION MANUAL...

  • Page 86: Appendix E: What's Included: 10-20Kva Vrla 3-Phase Ups (U10N32V, U10S32V, U15N32V, U15S32V, U20N32V, U20S32V)

    Appendix E: What’s Included: 10-20kVA VRLA 3- Phase UPS (U10N32V, U10S32V, U15N32V, U15S32V, U20N32V, U20S32V) UPS Box • 10-20kVA UPS depending on the UPS SKU ordered [U10N32V, U10S32V, U15N32V, U15S32V, U20N32V, U20S32V] (1 unit) • 3U UPS Front Faceplate (1 piece) •...
  • Page 87 • Safety Warning Sheet (1 sheet) • EBP Internal Battery Cartridge Set Installed [UVD480] (4 cartridges) • External Battery Pack Temperature Sensor Cable (1 cable) • Rack Rail Mounting Kit [URM480] (1 kit in EBP) o 4U Left Slide Rail (1 rail mechanism) o 4U Right Slide Rail (1 rail mechanism) o Phillips Pan Head M5x25 Screw (12 screws) o M5x25 Cage Nut (12 cage nuts)

  • Page 88: Appendix F: What's Included: 5-10Kva Vrla Ebp (Uvp240)

    Appendix F: What’s Included: 5-10kVA VRLA EBP (UVP240) • External Battery Pack [UVP240] (1 unit) • 3U EBP Front Faceplate (1 piece) • Tower Mount Kit (6 pieces) • Rack Mounting Brackets (2 pieces) • Safety Warning Sheet (1 sheet) •...

  • Page 89: Appendix G: What's Included: 10-20Kva 3-Phase Ebp (Uvp480)

    Appendix G: What’s Included: 10-20kVA 3-Phase EBP (UVP480) • External Battery Pack [UVP480] (1 unit) • 4U EBP Front Faceplate (1 piece) • Safety Warning Sheet (1 sheet) • Internal Battery Cartridge Set Installed [UVD480] (4 cartridges) • External Battery Pack Temperature cable (1 cable) •...

  • Page 90: Appendix H: What's Included: Maintenance Bypass Switch (Umb20K)

    Appendix H: What’s Included: Maintenance Bypass Switch (UMB20K) • 10-20kVA MBS [UMB20K] (1 unit) • Tower Mount Kit (with 6 pieces) • Rack Mounting Brackets (2 pieces) • Safety Warning Sheet (1 sheet) • Selection Guide (1 booklet) • Bypass Switch Sensor Cable (1 cable) •...

  • Page 91: Appendix I: What's Included: 1-3Kva Na Li Ups (U01N11L, U01S11L, U02N11L, U02S11L, U03N11L, U03S11L,)

    Appendix I: What’s Included: 1-3kVA NA Li UPS (U01N11L, U01S11L, U02N11L, U02S11L, U03N11L, U03S11L,) • 1-3kVA Line Interactive North American Li 1-Phase 120V UPS unit depending on the UPS SKU ordered (1 unit) • Tower Mount Kit (with 4 pieces) •...

  • Page 92: Appendix J: What's Included: 1-3Kva Eu Li Ups (U01N12V, U01S12V, U02N12V, U02S12V, U03N12V, U03S12V)

    Appendix J: What’s Included: 1-3kVA EU Li UPS (U01N12V, U01S12V, U02N12V, U02S12V, U03N12V, U03S12V) • 1-3kVA Double Conversion European Li 1-Phase 230V UPS unit depending on the UPS SKU ordered (1 unit) • Tower Mount Kit (with 4 pieces) • 2U UPS Front Faceplate (1 piece) •...

  • Page 93: Appendix K: Ground Screw Location And Ground Wire Size

    Appendix K: Ground Screw Location and Ground Wire Size 1-3kVA UPS Units: 5kVA UPS Unit: SMARTZONE UPS INSTALLATION MANUAL...
  • Page 94 6-10kVA UPS Units: 10-20kVA 3-Phase UPS Units: SMARTZONE UPS INSTALLATION MANUAL...
  • Page 95 1-3kVA EBP Units: 5-10kVA EBP Unit: 10-20kVA EBP Unit: SMARTZONE UPS INSTALLATION MANUAL...

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