Panduit Smartzone U01N11V Installation Manual
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Panduit Smartzone U01N11V Installation Manual

1-20 kva uninterruptible power supply, 1-20 kva external battery pack, maintenance bypass switch, battery cartridges
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Installation Manual
1-20 kVA Uninterruptible Power Supply,
1-20 kVA External Battery Pack,
Maintenance Bypass Switch,
Battery Cartridges,

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Summary of Contents for Panduit Smartzone U01N11V

  • Page 1 Installation Manual 1-20 kVA Uninterruptible Power Supply, 1-20 kVA External Battery Pack, Maintenance Bypass Switch, Battery Cartridges,...

  • Page 2: Table Of Contents

    Contents Section 1 – Overview......................4 Section 2 – Handling (Safety) ....................5 Important Safety Warnings ....................5 Overview ........................5 Handling Instructions..................... 5 Preparation ........................5 Installation........................5 Operation ........................6 Maintenance, service, and faults .................. 7 Section 3 – UPS, EBP and MBS Mounting ................. 8 Racks ..........................
  • Page 3 U02N11V, U02S11V, U02N12V, U02S12V, U03N11V, U03S11V, U03N12V, U03S12V, UVP024, UVP036, UVP048, UVP072) ............ 37 3U Units (U05N11V, U05S11V, U06N11V, U06S11V, U06N12V, U06S12V, U10N11V, U10S11V, U10N12V, U10S12V, UVP240) ..........39 3-Phase Units (U10N32V, U10S32V, U15N32V, U15S32V, U20N32V, U20S32V, UVP480, UMB20K) ..................... 40 Section 4 –...
  • Page 4 Appendix F: What’s Included: 5-10kVA EBP (UVP240) ........... 65 Appendix G: What’s Included: 10-20kVA EBP (UVP480) ..........66 Appendix H: What’s Included: Maintenance Bypass Switch (UMB20K) ......67 SMARTZONE G6 IRUPS USER MANUAL...

  • Page 5: Section 1 - Overview

    Section 1 – Overview This Manual provides the instructions for installing the Uninterruptable Power Supply Units, the External Battery Pack Units, the Maintenance Bypass Switch Unit, and the UPS/EBP Battery Cartridges. All units require mounting support when mounted in a rack. A rail mounting kit and a tower mounting kit are provided with most units.

  • Page 6: Section 2 - Handling (Safety)

    Section 2 – Handling (Safety) Important Safety Warnings Important safety instructions – Save these instructions Overview Please comply with all warnings and operating instructions. Save this manual for future reference. Carefully read and follow these instructions before installing the unit. Do not operate this unit before reading through all safety information and operating instructions carefully.

  • Page 7: Operation

    7. Route cables to eliminate tripping hazards. 8. Do not connect domestic appliances such as hair dryers to UPS output. 9. Connect the UPS system only to an earth grounded outlet that is easily accessible and close to the UPS system. 10.

  • Page 8: Maintenance, Service, And Faults

    Maintenance, service, and faults 21. The UPS system operates with hazardous voltages. Repairs should be performed by qualified maintenance personnel only. 22. Caution – There is risk of electric shock even after the unit is disconnected from the input source (Mains), components inside the UPS system are still connected to the battery and electrically live and dangerous.

  • Page 9: Section 3 - Ups, Ebp And Mbs Mounting

    Section 3 – UPS, EBP and MBS Mounting The UPS, EBP and the MBS have different mounting options. Refer to the following section that matches the desired mounting technique desired. Racks Four-post rack mounting is the recommended preferred mounting technique for all UPS, EBP and MBS units.
  • Page 10 Figure 1: Install the Front Side of Rails 3. Adjust the rail size according to the depth of the rack 4. Assemble the rear side of the rail kit with 3x Phillips Pan Head M5 screws (see Figure 2) on each rail. Figure 2: Install the Rear Side of Rails 5.
  • Page 11 Figure 3: Install Cage Nuts in the Front Equipment Rail with Square Holes 7. Remove the faceplate: 8. Press both sides of UPS faceplate until the latches release (see Figure 4). Figure 4: Press the Latches to Remove Faceplate b) Remove the faceplate (see Figure 5). Figure 5: Remove the Faceplate SMARTZONE G6 IRUPS USER MANUAL...
  • Page 12 9. Connect the internal battery cartridge: 10. Connect the internal battery cartridge connector (see Figure 6). Press the connector tightly together to ensure a proper connection. Figure 6: Connect the Internal Battery Cartridge Connector 11. Reinstall the faceplate on the UPS, by aligning the front panel display through the hole in the faceplate and snapping the faceplate onto the front of the UPS.
  • Page 13 Figure 7: Install the Mounting Bracket 15. After installing the mounting brackets onto the UPS, slide the UPS into the rack on the rail kit (see Figure 8). Figure 8: Slide UPS into the Rack 16. Align the mounting brackets with the screw holes on the rack and secure the UPS with the supplied 4x Phillips Hex Head M5 screws (see Figure 9).

  • Page 14: Ebp Units (Uvp024, Uvp036, Uvp048, Uvp072)

    Figure 9: Secure the Mounting Brackets to the Rack 2U EBP Units (UVP024, UVP036, UVP048, UVP072) It is recommended to install the first EBP directly under the UPS. It is recommended to install all subsequent EBPs directly under the previous EBP. 1.
  • Page 15 Figure 10: Install the Front Side of Rails 3. Adjust the rail size according to the depth of the rack 4. Assemble the rear side of the rail kit with 3x Phillips Pan Head M5 screws (see Figure 11) on each rail. Figure 11: Install the Rear Side of Rails 5.
  • Page 16 Figure 12: Install Cage Nuts in the Front Equipment Rail with Square Holes 7. Remove the faceplate: 8. Press both sides of EBP faceplate until the latches release and remove (see Figure 13). Figure 13: Press the Latches and Remove Faceplate 9.
  • Page 17 Figure 14: Remove the Faceplate 10. Connect the internal battery cartridges: 11. Pull both battery cartridge connectors through the middle hole in the chassis, connect a battery cartridge to each connector (see Figure 15). Press the connector tightly together to ensure a proper connection. Connect the other battery cartridge in the EBP.
  • Page 18 12. Insert the connectors back into the middle hole on the chassis. 13. Reinstall the faceplate on the EBP, by aligning the front panel latches with the holes in the front of the unit and snapping the faceplate onto the front of the EBP. Should have a positive snap of the latches on the faceplate.

  • Page 19: Ups Units (U05N11V, U05S11V, U06N11V, U06S11V, U06N12V, U06S12V, U10N11V, U10S11V, U10N12V, U10S12V, U10N32V, U10S32V, U15N32V, U15S32V, U20N32V, U20S32V)

    18. Align the mounting brackets with the screw holes on the rack and secure the EBP with the supplied 4x Phillips Hex Head M5 screws (see Figure 18). Figure 18: Secure the Mounting Brackets to the Rack 3U UPS Units (U05N11V, U05S11V, U06N11V, U06S11V, U06N12V, U06S12V, U10N11V, U10S11V, U10N12V, U10S12V, U10N32V, U10S32V, U15N32V, U15S32V, U20N32V, U20S32V) 1.
  • Page 20 Figure 19: Install the Front Side of Rails 3. Adjust the rail size according to the depth of the rack 4. Assemble the rear side of the rail kit with 3x Phillips Pan Head M5 screws (see Figure 20) on each rail. Figure 20: Install the Rear Side of Rails 5.
  • Page 21 locations above the top rail kit screw (see Figure 21). Figure 21: Install Cage Nuts in the Front Equipment Rail with Square Holes 7. Install the mounting brackets: 8. Remove the 4x Phillips Flat Head M4x8 screws from the front of each side the UPS and retain.
  • Page 22 Figure 23: Slide UPS into the Rack 11. Align the mounting brackets with the screw holes on the rack and secure the UPS with the supplied 4x Phillips Hex Head M5 screws (see Figure 24). Figure 24: Secure the Mounting Brackets to the Rack SMARTZONE G6 IRUPS USER MANUAL...

  • Page 23: Ebp Unit (Uvp240)

    3U EBP Unit (UVP240) It is recommended to install the EBP directly under the UPS. It is recommended to install all subsequent EBPs directly under the previous EBP. 1. Install the rail kit: 12. Install the front side of the rail kit with 3x Phillips Pan Head M5 screws (see Figure 25) on each rail.
  • Page 24 Figure 26: Install the Rear Side of Rails 15. Tighten all 12x screws to secure the rail kit to the rack. 16. Install the 4x cage nuts in the rack front equipment rail, with square holes. One in each of the first locations below the bottom rail kit screw and one in each of the third locations above the top rail kit screw (see Figure 27).
  • Page 25 Figure 28: Press the Latches to Remove Faceplate 19. Install the mounting brackets: 20. Remove the 4x Phillips Flat Head M4x8 screws from the front of each side the EBP and retain. 21. Align the mounting brackets with the screw holes on each side of the EBP and secure with the previously removed Phillips Flat Head M4×8 screws (see Figure 29).
  • Page 26 Figure 30: Disconnect Internal Battery Cartridges 23. Remove the battery baffle screws and baffles and retain (see Figure 31). Figure 31: Remove the Battery Baffles 24. Refer to the handling instruction, take out all three battery cartridges (see Figure 32). Two larger battery cartridges and one smaller battery cartridge.
  • Page 27 Figure 32: Remove Battery Cartridges from EBP 25. Slide the EBP into the rack on the rail kit (see Figure 33). Figure 33: Slide EBP into the Rack 26. Align the mounting brackets with the screw holes on the rack and secure the EBP with the supplied 4x Phillips Hex Head M5 screws (see Figure 34).
  • Page 28 Figure 35: Reinsert the Battery Cartridges into the EBP Unit 28. Reinstall the battery baffles the screws (see Figure 36). Figure 36: Reinstall Battery Baffles and Screws 29. Reconnect the Battery Cartridge connectors (see Figure 37). Press each connector tightly together to ensure a proper connection. SMARTZONE G6 IRUPS USER MANUAL...

  • Page 29: Mbs Unit (Umb20K)

    Figure 37: Reconnect EBP Battery Cartridge Connectors 30. Reinstall the faceplate on the EBP, by aligning the front panel latches with the holes in the front of the unit and snapping the faceplate onto the front of the EBP. Should have a positive snap of the latches on the faceplate.
  • Page 30 Figure 38: Install the Front Side of Rails 32. Adjust the rail size according to the depth of the rack 33. Assemble the rear side of the rail kit with 3x Phillips Pan Head M5 screws (see Figure 39) on each rail. Figure 39: Install the Rear Side of Rails 34.
  • Page 31 locations above the top rail kit screw (see Figure 40). Figure 40: Install Cage Nuts in the Front Equipment Rail with Square Holes 36. Install the mounting brackets: 37. Remove the 2x Phillips Flat Head M4x8 screws from the front of each side the MBS and retain.
  • Page 32 Figure 42: Slide MBS into the Rack 40. Align the mounting brackets with the screw holes on the rack and secure the MBS with the supplied 4x Phillips Hex Head M5 screws (see Figure 43). Figure 43: Secure the Mounting Brackets to the Rack SMARTZONE G6 IRUPS USER MANUAL...

  • Page 33: Ebp Unit (Uvp480)

    4U EBP Unit (UVP480) It is recommended to install the EBP directly under the UPS. It is recommended to install all subsequent EBPs directly under the previous EBP. 1. Install the rail kit: 41. Install the front side of the rail kit with 2x Phillips Pan Head M5X12 screws (see Figure 44) on each rail.
  • Page 34 Figure 45: Install the Rear Side of Rails 44. Tighten all 8x screws to secure the rail kit to the rack. 45. Remove the faceplate: 46. Press both sides of EBP faceplate until the latches release (see Figure 46). Then remove the faceplate form the front of the unit.
  • Page 35 Figure 46: Remove Battery Baffle on the EBP 48. Refer to the handling instruction, remove all battery cartridges (see Figure 47). Figure 47: Remove Battery Cartridges from EBP 49. Slide the EBP into the rack on the rail kit (see Figure 48). SMARTZONE G6 IRUPS USER MANUAL...
  • Page 36 Figure 48: Slide EBP into Rack 50. Align the mounting brackets with the screw holes on the rack and secure the EBP with the supplied 4x Phillips Hex Head M5 screws (see Figure 49). Figure 49: Secure the Mounting Brackets to the Rack 51.

  • Page 37: Two-Post Racks

    Please refer to the Panduit Rack Mount Shelves specification on the Panduit website for the appropriate shelf to uses with each unit. (Note: The unit is not secured to the rack in this technique, it is just set on the shelf).

  • Page 38: Units

    EBP and MBS units. However, the mounting hardware for this technique is provided with most units. The 3-Phase UPS and EBP unit should not use this mounting technique due to physical configuration and physical weight of the unit. CAUTION The unit is heavy. Removing the unit from its carton requires a ⚫...
  • Page 39 Figure 53: Manually Rotate the Display on the 1-3kVA UPS Units a) Install the faceplate on the UPS, by aligning the front panel display through the hole in the faceplate and snapping the faceplate onto the front of the UPS. Should have a positive snap of the latches on the faceplate (se Figure 54).

  • Page 40: Units (U05N11V, U05S11V, U06N11V, U06S11V, U06N12V, U06S12V, U10N11V, U10S11V, U10N12V, U10S12V, Uvp240)

    Figure 54: Example of Snapping the Faceplate onto the Front of the UPS 3U Units (U05N11V, U05S11V, U06N11V, U06S11V, U06N12V, U06S12V, U10N11V, U10S11V, U10N12V, U10S12V, UVP240) 1. Assemble the tower kit with one extender in each support (see Figure 455). Figure 55: Tower Kit for 3U Units 2.

  • Page 41: 3-Phase Units (U10N32V, U10S32V, U15N32V, U15S32V, U20N32V, U20S32V, Uvp480, Umb20K)

    Figure 56: Example of Snapping the Faceplate onto the Front of the UPS 3-Phase Units (U10N32V, U10S32V, U15N32V, U15S32V, U20N32V, U20S32V, UVP480, UMB20K) The UVP480 cannot be tower mounted due to physical constrains. Since this is the battery for all 3-phase unit, it is not recommended to tower mount any 3-phase units. SMARTZONE G6 IRUPS USER MANUAL...

  • Page 42: Section 4 - Electrical Connections

    Section 4 – Electrical Connections The UPS, EBP and the MBS have different electrical connections. Refer to the following section that matches the UPS system that is being deployed. For safety reasons all UPS units require an external circuit breaker at the input A.C. supply 1-10kVA Single Phase UPS and Associated EBP (U01N11V, U01S11V, U01N12V, U01S12V, U01N13V, U01S13V, U02N11V, U02S11V, U02N12V, U02S12V, U03N11V, U03S11V, U03N12V,...

  • Page 43: U01S12V, U01N13V, U01S13V, U02N11V, U02S11V, U02N12V, U02S12V

    67. The 1-5kVA UPS units have region standard outlets (U01N11V, U01S11V, U01N12V, U01S12V, U01N13V, U01S13V, U02N11V, U02S11V, U02N12V, U02S12V, U03N11V, U03S11V, U03N12V, U03S12V, U05N11V, U05S11V). 68. The 6-10kVA UPS units have region standard outlets and a hardwire connection (U06N11V, U06S11V, U06N12V, U06S12V, U10N11V, U10S11V, U10N12V, U10S12V).

  • Page 44: 10-20Kva 3-Phase Ups And Associated Ebp (U10N32V, U10S32V, U15N32V, U15S32V, U20N32V, U20S32V, Uvp480)

    Figure 57: Connect the EBP(s) - Example 4x EBP System 10-20kVA 3-Phase UPS and Associated EBP (U10N32V, U10S32V, U15N32V, U15S32V, U20N32V, U20S32V, UVP480) The 3-Phase systems may be configured as a Single System or as a Parallel System. In addition, the output may be connected to single-phase loads or to 3-Phase loads. Single Mode System Configuration with 3-Phase or Single-Phase Output All UPS units by default are configured as a single mode system.
  • Page 45 83. These UPS units will have input hardwire connections. 84. Ensure that there is no power on the input wires, use lock-out tag-out at the breaker panel. Refer to one of the tables below for the input breaker(s) and input power cable(s) to be used based on the configuration of the UPS unit being deployed.
  • Page 46 104. If primary loads are non-linear loads, increase the cross-sectional areas of neutral wires1.5–1.7 times. 105. 106. After completing the wiring, confirm again that all wiring is correct. 107. Leave the terminal block cover off the rear panel for the next step of connecting the EBP.
  • Page 47 (maximum) Breaker Breaker (typical) (typical) Phase Mains Bypass (typical) (typical) 380/400/415 26.9 A each 40 A each Input 100 A ** 10 mm 25 mm phase phase Output 220/230/240 not required 16 mm 16 mm 45.5 A Not required U10N32V 380/400/415 26.9 A each 40 A each...
  • Page 48 108. Connect the EBP(s) to the UPS (see Figure 59): 109. As indicated in the mounting section, the EBP should be mounted under or near the UPS. 110. Use the battery cable included with the UPS. This cable has ring terminals on one end and a battery cable connector on the other end.

  • Page 49: Parallel Mode System Configuration With 3-Phase Or Single-Phase Output

    Figure 59: Example of a System with 2 EBP Units Connected Parallel Mode System Configuration with 3-Phase or Single-Phase Output This section provides the electrical connections for two or more UPS units in a Parallel System with a 3-Phase input and a 3-Phase or a Single-Phase Output. All 3-phase UPS units may optionally be configured into a parallel mode system.
  • Page 50 Figure 60: Parallel System Power/Control Connections To ensure that all UPS units in the system are equally utilized and comply with relevant wiring rules, follow the requirements below: • All UPS units in the system must have same SKU. • The input of all the UPS units must be connected to a common input bus. •...
  • Page 51 121. Connect the outputs of all UPS units in the parallel system to a common output bus with the same cable type and cable length (see Figures 58 and 60). 122. Outputs of all units in the parallel system must be connected the same; as single- phase, or as three-phase.

  • Page 52: Optional Mbs For 3-Phase Ups

    140. Toggle the utility breaker ON and OFF to test all the UPS converter systems from the utility to battery and restore function are properly working. 141. If all is properly working, then the system may be powered up. Optional MBS for 3-Phase UPS SMARTZONE G6 IRUPS USER MANUAL...

  • Page 53: Section 5 - Replacing Battery Cartridges

    Section 5 – Replacing Battery Cartridges Internal Battery Cartridges in the 1-3kVA UPS Units (UVC024, UVC036, UVC048, UVC072) Replace battery cartridges with only the same SKU. It is recommended to replace all battery cartridges in a system at the same time with new battery cartridges of the same SKU for that unit (UPS and EBP).
  • Page 54 144. Disconnect the internal battery cartridge: 145. Disconnect the internal battery cartridge connector (see Figure 63). Press the connector tightly together to ensure a proper connection. Figure 63: Disconnect the Internal Battery Cartridge Connector 146. Loosen the outer screws on the battery covers, move the battery cover to the center, then pull the outside out (see Figure 64).

  • Page 55: Ebp Battery Cartridge Sets For The 1-3Kva Ups Systems (Uvd024, Uvd036, Uvd048, Uvd072)

    together to ensure a proper connection. 151. Replace the UPS faceplate. 152. Change to Normal Mode. EBP Battery Cartridge Sets for the 1-3kVA UPS Systems (UVD024, UVD036, UVD048, UVD072) Replace battery cartridges with only the same SKU. It is recommended to replace all battery cartridges in a system at the same time with new battery cartridges of the same SKU for that unit (UPS and EBP).
  • Page 56 Figure 66: Remove the Faceplate 155. Disconnect the internal battery cartridges: 156. Pull both battery cartridge connectors through the middle hole in the chassis, disconnect a battery cartridge from each connector (see Figure 67). Press the connector tightly together to ensure a proper connection. Connect the other battery cartridge in the EBP.

  • Page 57: Ebp Battery Cartridge Sets For The 5-10Kva Ups Systems (Uvd240)

    157. Slide both battery cartridges out of the UPS. 158. Slide the new battery cartridges into the UPS. 159. Replace the battery covers (reverse order of above steps 4 - 1). 160. Connect the new battery cartridges to the EBP. Press each connector tightly together to ensure a proper connection.
  • Page 58 Figure 69: Disconnect Internal Battery Cartridges 166. Remove the battery baffle screws and baffles and retain (see Figure 70). Figure 70: Remove the Battery Baffles 167. Refer to the handling instruction, take out all three battery cartridges (see Figure 71). Two larger battery cartridges and one smaller battery cartridge. SMARTZONE G6 IRUPS USER MANUAL...

  • Page 59: Ebp Battery Cartridge Sets For The 10-20Kva 3-Phase Ups Systems (Uvd480)

    Figure 71: Remove Battery Cartridges from EBP 168. Refer to the handling instruction, slide the new battery cartridges into the EBP unit. 169. Reinstall the battery baffles the screws (reverse order of above steps 4 - 1). 170. Connect the new battery cartridges to the EBP. Press each connector tightly together to ensure a proper connection.
  • Page 60 Figure 73: Remove Battery Baffle on the EBP 4. Refer to the handling instruction, remove all battery cartridges (see Figure 74). Figure 74: Remove Battery Cartridges from EBP 173. Refer to the handling instruction, slide the new battery cartridges into the EBP unit.

  • Page 61: Appendix A: What's Included: 1-3Kva Na Ups (U01N11V, U01S11V, U01N13V, U01S13V, U02N11V, U02S11V, U03N11V, U03S11V,)

    Appendix A: What’s Included: 1-3kVA NA UPS (U01N11V, U01S11V, U01N13V, U01S13V, U02N11V, U02S11V, U03N11V, U03S11V,) SMARTZONE G6 IRUPS USER MANUAL...

  • Page 62: Appendix B: What's Included: 1-3Kva Eu Ups (U01N12V, U01S12V, U02N12V, U02S12V, U03N12V, U03S12V)

    Appendix B: What’s Included: 1-3kVA EU UPS (U01N12V, U01S12V, U02N12V, U02S12V, U03N12V, U03S12V) 1. Tower Mount Kit (with 4 pieces) 2. Rack Mounting Brackets (2 pieces) 3. Safety Warning Sheet (1 Sheet) 4. Selection Guide (1 Booklet) 5. DB9 to DB9 RS232 1,5M Serial Cable (1 piece) 6.

  • Page 63: Appendix C: What's Included: 1-3Kva Ebp (Uvp024, Uvp036, Uvp048, Uvp072)

    Appendix C: What’s Included: 1-3kVA EBP (UVP024, UVP036, UVP048, UVP072) SMARTZONE G6 IRUPS USER MANUAL...

  • Page 64: Appendix D: What's Included: 5-10Kva Ups (U05N11V, U05S11V, U06N11V, U06S11V, U06N12V, U06S12V, U10N11V, U10S11V, U10N12V, U10S12V)

    Appendix D: What’s Included: 5-10kVA UPS (U05N11V, U05S11V, U06N11V, U06S11V, U06N12V, U06S12V, U10N11V, U10S11V, U10N12V, U10S12V) SMARTZONE G6 IRUPS USER MANUAL...

  • Page 65: Appendix E: What's Included: 10-20Kva Ups (U10N32V, U10S32V, U15N32V, U15S32V, U20N32V, U20S32V)

    Appendix E: What’s Included: 10-20kVA UPS (U10N32V, U10S32V, U15N32V, U15S32V, U20N32V, U20S32V) SMARTZONE G6 IRUPS USER MANUAL...
  • Page 66 Appendix F: What’s Included: 5-10kVA EBP (UVP240) SMARTZONE G6 IRUPS USER MANUAL...
  • Page 67 Appendix G: What’s Included: 10-20kVA EBP (UVP480) SMARTZONE G6 IRUPS USER MANUAL...
  • Page 68 Appendix H: What’s Included: Maintenance Bypass Switch (UMB20K) SMARTZONE G6 IRUPS USER MANUAL...

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