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User Manual V3.2
Uninterruptible Power Supply
1-3
VA (S
P
)
K
INGLE
HASE

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Table of Contents
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Summary of Contents for Panduit smartzone 1-3KVA

  • Page 1 User Manual V3.2 Uninterruptible Power Supply VA (S INGLE HASE...
  • Page 2: Table Of Contents

    Table of Contents Section 1 – System Overview ..................3 Key Features ......................4 Basic Operations ....................5 Double Conversion Overview ................5 Line Interactive Overview..................6 UPS Modes .......................6 Normal Mode....................6 ECO Mode .....................8 Convert Frequency (CF) Mode ................9 Generator Mode ................... 10 UPS States ...................... 12 Normal State ....................
  • Page 3 Function Buttons ....................29 Turning ON/OFF the UPS ..................30 Starting the UPS on Main Input Power: .............. 30 Cold Starting the UPS (Start the UPS on Battery): ..........30 Properly Shutting Down the UPS:..............31 Color Display Operation ..................31 Monitor Operation ....................
  • Page 4: Section 1 - System Overview

    Section 1 – System Overview The Panduit SmartZone™ UPS units in this manual are line interactive or true on-line double conversion systems that deliver highly efficient and reliable power protection for your computer, IT, communications, and automatic equipment. These units have high electrical performance, intelligent monitoring, and network functionality to properly monitor and condition the world’s power anomalies (power failures, power sags, power...
  • Page 5: Key Features

    Key Features  Integrated data center solution – All VRLA UPS units integrate with multiple External Battery Packs (EBP), offering an excellent choice for data center deployment.  Easy to Maintain – All UPS units support hot swappable battery cartridges. All UPS double conversion units support options to switch to a bypass state.
  • Page 6: Basic Operations

    Basic Operations The basic operations of a double conversion UPS are explained through the high-level generic block diagram in Figure 1. The generic diagram is only used for a simple high- level explanation of the UPS working modes and operating states. This block diagram is not the actual block diagram of the UPS units.
  • Page 7: Line Interactive Overview

    Line Interactive Overview The UPS input is connected to an AC power source via an input plug. The output is connected to loads via outlets on the UPS. The load may be powered from the input source (through the Automatic Voltage Regulation (AVR) – boost/buck circuitry) or the battery (through the inverter).
  • Page 8 If the input power is lost or has anomalies outside of the set ranges while the UPS is operating in Normal mode:  The batteries will stop charging (input relay will open)  The bypass relay will remain opened  The output relay will remain closed ...
  • Page 9: Eco Mode

    operating in Normal mode, the INV relay will switch to the inverter and the battery will continue to provide uninterrupted AC power to the load through the inverter. The UPS is now in the Battery state; the UPS will continue to provide power to the load for a limited time (runtime of the battery backup system connected to the UPS for the percentage of load connected).
  • Page 10: Convert Frequency (Cf) Mode

     The input relay will remain closed (continuing to charge the battery – assuming the anomaly is still within the operating range of the UPS)  The bypass relay will open  The output relay will close  The rectifier will start providing the DC power to the DC to AC inverter, continuing to provide uninterrupted AC power to the load.
  • Page 11: Generator Mode

    The UPS is now in the Battery state; the UPS will continue to provide power to the load for a limited time (runtime of the battery backup system connected to the UPS for the percentage of load connected). Refer to Appendix C: State Transitions Based on External Events for state transitions based on input/output events.
  • Page 12 input/output events. Line Interactive The UPS may be set to Generator mode to enable the UPS to have a wider input frequency range (40Hz to 70Hz). Setting the line interactive UPS to Generator mode will not require the UPS unit to be derated. The 1-3kVA line interactive UPS units does not perform frequency conversion.
  • Page 13: Ups States

    UPS States The UPS automatically transitions to different states based on internal or external events; the user may also force the UPS into some states through one of the user interfaces. There are eight different states that the UPS may be in. Refer to Appendix C: State Transitions Based on External Events for state transitions based on input/output events.
  • Page 14: Avr State

    If an internal or external event occurs while operating in the Gen state, the UPS will automatically transition to battery, bypass, fault, or battery test state depending on the event. AVR State This state is only supported on the line interactive UPS units. The UPS automatically transitions to the Automatic Voltage Regulation (AVR) state when the input voltage goes outside of the set input voltage range (refer to Appendix C: State Transitions Based on External Events).
  • Page 15: Battery Test State

    the UPS should transition back to the Default state (depending on the fault that is cleared). Battery Test State The UPS may be manually or automatically put into the battery test state, but the UPS will automatically transition back to the default state when the test is complete. The battery test will automatically run when the UPS is powered ON and periodically while the unit is operating.
  • Page 16: Ups Physical Features And Accessories

    UPS Physical Features and Accessories The following sections provide an overview of the human and electrical interfaces on the UPS unit. All UPS units are rack mountable with a display on the front side of the unit. Physical Features UPS Front Panel The UPS Front Panel for all 1-3kVA Models are the same.
  • Page 17: Ups Rear Panel

    and used to mute/unmute the audio alerts. UPS Rear Panel The rear panel varies based on the model of the UPS unit. Refer to the UPS Physical Feature call out table and the Model specific figures in this section for details. The rear panels of models may change, refer to the Customer Drawing for the latest view of the rear panel of a specific UPS unit.
  • Page 18 Network Management Card or a UPS Relay Card. Network Surge Protection Ports (RJ45 NET SURGE PROTECTION) Each UPS unit comes equipped with an internal Network/Fax/Modem Surge protection module, labeled RJ45 NET SURGE PROTECTION on the back of the unit. The module includes RJ45 pass-through ports, either port may be used for input or output.
  • Page 19 Output Circuit Breakers (BREAKER) Some UPS units have output circuit breakers to protect from load overload conditions, labeled with BREAKER and a line to the outlet group it protects on the back of the unit. Refer to the corresponding Customer Documentation for details. 1kVA North America Model Rear Panels (U01x11V / U01x13V / U01x11L) The 1kVA North American (NA) UPS units have a permanently connected input power cord with a NEMA 5-15 plug.
  • Page 20 NEMA 5-15P plug. These units have two groups of outlets. For the 2kVA VRLA UPS unit Group 1 (4x 5-20R) outlets are the main outlets that are not switchable, and Group 2 (2x 5-20R) are switchable outlets. For the 1.5kVA Li UPS unit Group 1 (4x 5-15R) outlets are the main outlets that are not switchable, and Group 2 (2x 5-15R) are switchable outlets.
  • Page 21 Figure 8: 3kVA VRLA NA Rear Panel View (U03x11V) Figure 9: 3kVA Li NA Rear Panel View (U03x11L) 1kVA Europe Models Rear Panel (U01x12V / U01x12L) The 1kVA European (EU) UPS units ship with two removable power input cords, a Schuko CEE 7/EU1-16P and a BS1363A input plug with a C13 connector on the other end.
  • Page 22 Figure 10: 1kVA VLRA/Li EU Rear Panel View 2kVA Europe Models Rear Panel (U02x12V / U02x12L) The 2kVA EU UPS units ship with two removable power input cords, one with a Schuko CEE 7/EU1-16P and the other with a BS1363A input plug and a C19 connector on the other end.
  • Page 23: Ups Accessories

    Ensure that the polarities are correctly connected to the UPS unit and to subsequent EBP units. The battery cartridges cannot be mixed. Please use the Panduit recommended battery cartridges sets (P/N UVD024, UVD036, UVD048 or UVD072) for the appropriate EBP. Battery cartridges must be changed in sets. Do not mix old and new battery cartridges.
  • Page 24: Battery Cartridge

    The battery cartridge for the UPS units is a single cartridge that has the appropriate voltage and is sized for the specific UPS unit. Panduit recommends changing all the battery cartridges in a system at the same time. Do not mix new battery cartridges with old battery cartridges.
  • Page 25: Network Card (Uncp01)

    Note: The Lithium-Ion UPS units do not support External Battery Pack (EBP) units. EBP Unit SKU Battery Cartridge Set SKU UVP024 UVD024 UVP036 UVD036 UVP048 UVD048 UVP072 UVD072 Network Card (UNCP01) The network card comes installed in the “N” type model UPS units (ex. U01N11V, U02N12V, U03N11V, U01N12L, U02N11L, U03N12L, etc.).
  • Page 26 Connect the ethernet port on the Network card to an ethernet switch or router using a standard Cat 5E or Cat 6 ethernet patch cord. Sensor Connection Sensor connection supports Panduit environmental sensors and/or the sensor hub with the cables provided in the sensor installation kit. MAC ID Label The MAC ID of the wired ethernet port is listed on the label on the Network card’s...
  • Page 27: Relay Card (Urc005)

    indicates a fault or initialization of the Network card. Reset Button A pin hole is provided in the faceplate of the Network card to access the reset button using a paper clip or similar device. The reset behavior of the Network card is provided below and is dependent on the duration of the button press.
  • Page 28 Batt low = When the battery voltage is low, Pin 1 to Pin 5 would Open change from NC (Normal Closed) to Open. Batt low = When the battery voltage is low, Pin 1 to Pin 6 would Close change from NO (Normal Opened) to Close. UPS alarm = When the UPS has an alarm, Pin 1 to Pin 7 would change Open...
  • Page 29: Section 2 - Front Panel Display (Fpd)

    Section 2 – Front Panel Display (FPD) All UPS 1 to 3kVA Models have the same front panel. The front panel contains four status LEDs, a 2.8-inch segmented color display, and four function buttons. Figure 15: Front Panel Display (FPD) Status LEDs Each unit has four Status LEDs that provide a quick high-level view of the unit’s operating conditions.
  • Page 30: Function Buttons

    Function Buttons Button Button Name Function Description Icon • Monitor Operation: press to display previous page. • Setup Operation: press to display previous page or previous setup value. • Monitor Operation: press to display next page. • Setup Operation: press to display next page or next setup value.
  • Page 31: Turning On/Off The Ups

    Turning ON/OFF the UPS Starting the UPS on Main Input Power: CAUTION! MAKE SURE GROUNDING IS PROPERLY CONNECTED!  Remove the front faceplate from the UPS unit (if currently installed). - Press in the two ends of the faceplate to release the tabs. ...
  • Page 32: Properly Shutting Down The Ups

    before putting into service. Properly Shutting Down the UPS:  Unplug the input cord from the power source.  The UPS will automatically transition to the Battery state.  Manually turn off the inverter.  Press and hold the CANCEL/OFF button until the first audio beep is heard (about 3-6 seconds).
  • Page 33 Screen # Parameter(s) Name(s) Example Display Content Input Voltage & Output M-01A Voltage (LI) (Normal Mode) The above page is an example of a Li 120V voltage monitoring page for the Line Interactive UPS system. The power diagram shows that the unit is operating in Normal state with no Automatic Votlage Reulation (AVR).
  • Page 34 Screen # Parameter(s) Name(s) Example Display Content Input Voltage & Output M-01C Voltage (DC) (CF Mode) The above page is an example of a VRLA 120V voltage monitoring page for the double conversion UPS system. The power diagram shows that it is operating in the CF State.
  • Page 35 Screen # Parameter(s) Name(s) Example Display Content Battery Voltage, & Battery M-02 Hold Time & Battery Capacity % The above page is an example of the Battery monitoring page on a VRLA system. The power diagram show that it is operating in the Battery state. The Battery Hold Time in the center brackets, may appear on any Monitor Operation page when the UPS is in the Battery state.
  • Page 36 Screen # Parameter(s) Name(s) Example Display Content Actual Power (kW) & M-04 Apparent power (kVA) (DC) (Normal Mode) The above page is an example of the output power monitoring page on a VRLA Double Conversion UPS system that is operating in the Normal State. Actual Power (kW) &...
  • Page 37 Screen # Parameter(s) Name(s) Example Display Content Ambient Temperature (°C) & M-05 Ambient Temperature (°F) (LI) (Normal Mode) The above page is an example of the temperature monitoring page on a Li Line Interactive system that is operating in the Normal State. UPS Partial Part Number M-06 (DC)
  • Page 38: Setup Operation

    Screen # Parameter(s) Name(s) Example Display Content Base UPS Core FW Version & M-07 Alert Code (Alarm/Faults) (DC) (Normal Mode) The above page is an example of the Core Firmware Version monitoring page on a VRLA Double Conversion system that is operating in the Bypass state. The Alert Code in the center brackets, (refer to Appendix A: 1 to 3kVA Fault Codes &...
  • Page 39: Double Conversion Vrla Ups

    button to scroll up through the Setup pages or down through the Setup pages. Note: Using the DOWN button to transition out of the last Setup page will automatically save any settings changed during the Setup Operation mode session and transition back to the Monitor Operation mode, so do not scroll down past the last page before all the settings have been changed.
  • Page 40 Screen # DC VRLA Settings Content display Mode setting S-01 (Nor, Gen, CF, ECO) The default mode setting is Normal mode for all Double Conversion UPS units. Output Voltage setting (100, 110, 115, 120, 125) S-02 (220, 230, 240) The default Output Voltage setting is 120V for North American UPS units and 230V for European UPS units.
  • Page 41 Screen # DC VRLA Settings Content display Battery Capacity setting S-04 (1-200) The default Battery Capacity setting is 9Ah for the internal UPS battery cartridge. Increase this number by 18Ah for each EBP unit connected to the UPS unit. Group 2 Battery EOD Voltage S-05 setting (1.75, 1.84, 1.92)
  • Page 42 Screen # DC VRLA Settings Content display connected loads will tolorate. Decreasing this voltage may limit the UPS from switching to bypass (when the input voltage is high). Bypass Voltage Lower Limit setting S-07 (80 - 110) (176 – 220) The default Bypass Voltage Lower Limit setting is 80Vac for North American UPS units and 176Vac for European UPS units.
  • Page 43: Double Conversion Li Ups

    Screen # DC VRLA Settings Content display BYPASS Enable setting S-09A (ON, OFF) The default Bypass Enable setting is ON. This allows the UPS to switch to the Bypass State if it needs to. BYPASS Setting S-09B (ON, OFF) To disable the bypass, set this to OFF.The UPS will not be allowed to transition to the Bypass State under any circumstances.
  • Page 44 Screen # DC Li Settings Content display Mode setting S-01 (Nor, Gen, CF, ECO) The default mode setting is Normal mode for all Double Conversion UPS units. Output Voltage setting S-02 (220, 230, 240) The default Output Voltage setting is 230V for European UPS units. For maximun efficiency, set the output voltage to the input source voltage.
  • Page 45 Screen # DC Li Settings Content display Group 2 Battery EOD setting S-04 (000, 020, 030) Group 2 is the switchable outlet group. This outlet group may be utilized to power non-critical loads. The default Group 2 Battery End of Discharge (EOD) setting is 0%.
  • Page 46 Screen # DC Li Settings Content display Bypass Voltage Lower Limit S-06 setting (176 – 220) The default Bypass Voltage Lower Limit setting is 176Vac for European UPS units. These values my be changed in 1Vac increments/decrements. This value should be set to the minimum voltage that the connected loads will tolorate.
  • Page 47: Line Interactive Li Ups

    Screen # DC Li Settings Content display BYPASS Enable setting S-08A (ON, OFF) The default Bypass Enable setting is ON. This allows the UPS to switch to the Bypass state if it needs to. BYPASS Setting S-08B (ON, OFF) To disable the Bypass set this to OFF.The UPS will not be allowed to transition to the Bypass state under any circumstances.
  • Page 48 Screen # LI Li Settings Content display Mode setting S-01 (Nor, Gen) The default mode setting is Normal mode for all Line Interactive UPS units. Output Voltage setting S-02 (100, 110, 115, 120, 125) The default Output Voltage setting is 120V for North American UPS units. For maximun efficiency set the output voltage to the input source voltage.
  • Page 49 Screen # LI Li Settings Content display Group 2 Battery EOD setting S-04 (0, 20, 30) Group 2 is the switchable outlet group. This outlet group may be utilized to power non-critical loads. The default Group 2 Battery End of Discharge (EOD) setting is 0%.
  • Page 50: Appendix A: 1 To 3Kva Fault Codes & Alert Leds

    (about 1 per second). The Alert LED will either illuminate Yellow for Warning Alarm or Red for Critical Alarm. If the Alert Code cannot be cleared, then contact Panduit Customer Technical Support techsupport@panduit.com techsupportemea@panduit.com...
  • Page 51 Ensure that the EBP and Yellow Alert Warning Battery Over Voltage Periodic battery cartridge match the UPS battery voltage. Ensure that the input Yellow Alert Warning Input Voltage Reversed Periodic source Line and Neutral are not reversed. Ensure that the input Yellow Alert Warning Bypass Voltage Reversed...
  • Page 52 Ensure that the source Yellow Alert input voltage and Warning Bypass Unable to Trace Periodic frequency are within the UPS operating range. Ensure that the EPO Yellow Alert Warning EPO Activated Periodic port on the back of the UPS is shorted together. SMARTZONE UPS USER MANUAL...
  • Page 53: Appendix B: Troubleshooting

    Appendix B: Troubleshooting If the UPS is not properly functioning, it may be related to improper installation, wiring or operation. Follow the below troubleshooting procedures as a first pass analysis of the problem. Problem Possible Reason Solution Input power source is not Make sure the panel breaker feeding the providing power.
  • Page 54 The battery is at its end-of- old and new battery cartridges in a life expectancy. system for maximum battery life). If the troubleshooting procedures do not solve the problem, contact Panduit Customer Support at cs@panduit.com or 1-800-777-3300 with the following information.
  • Page 55: Appendix C: State Transitions Based On External Events

    Appendix C: State Transitions Based on External Events 1-3kVA Double Conversion UPS Operating State EU - Range NA - Range Comments If the input voltage goes outside Normal , CF or Gen Full load: 176 ~ 264 Vac Full load: 95 ~ 150 Vac of the range, the UPS will state Voltage Range Half load: 110 ~ 300 Vac...
  • Page 56 1-3kVA Line Interactive UPS Operating State Range Comments 100Vac: 90 ~ 110Vac 110Vac: 99 ~ 121Vac If the input voltage goes outside of Normal or Gen state 115Vac: 104 ~ 126Vac this range, the UPS will transition to Voltage Range 120Vac: 108 ~ 132Vac the AVR state.
  • Page 57: Appendix D: Maintenance And Storage

    The repair and replacement of any components in the UPS system must be performed by qualified personnel. If the battery cartridge has exceeded its service life (VRLA about 3-5 years and Li about 5-10 years at 25°C), contact Panduit Sales for qualified replacements. Used battery cartridges should be properly disposed per local regulations.

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