JAI PULNiX TM-4100GE Operation Manual

Progressive scan shutter cameras
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TM-4100GE Progressive Scan Shutter Cameras
O p e r a t i o n M a n u a l
10098
I m a g i n g P r o d u c t s
Rev. C

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Summary of Contents for JAI PULNiX TM-4100GE

  • Page 1 TM-4100GE Progressive Scan Shutter Cameras O p e r a t i o n M a n u a l 10098 I m a g i n g P r o d u c t s Rev. C...
  • Page 3 The material contained in this manual consists of information that is proprietary to JAI PULNiX, Inc., and may only be used by the purchasers of the product. JAI PULNiX, Inc. makes no warranty for the use of its product and assumes no responsibility for any errors which may appear or for damages resulting from the use of the information contained herein.
  • Page 5: Table Of Contents

    2.2 Ethernet..........8 3 Configuring the TM-4100GE Camera ....9 3.1 Setup .
  • Page 6 10.1 Specifications ......... . . 57 10.1.1 TM-4100GE Physical Dimensions ....... . 58...
  • Page 7 TM-4100GE Command List ........
  • Page 9: List Of Figures

    FIGURE 6. TM-4100GE Back Panel Connectors ........7 FIGURE 7.
  • Page 10 viii...
  • Page 11: Software Introduction

    Software Introduction 1.1 Scope of the Document This manual describes how to access and use features specific to JAI PULNiX's Gigabit Ethernet camera, the TM-4100GE. The camera’s different operation modes are described in the hardware section of this manual, which begins on page 31.
  • Page 12: Software Installation

    Communication with a GigE camera is completely transparent to the user, so if you are used to working with Camera Link® or the JAI Cam2Net adapter, you will find it very easy to migrate. The TM-4100GE camera has internal frame memory, which sends only the actual image data using the Gigabit Ethernet interface.
  • Page 13: Figure 1. Scanning For Drivers

    The program initiates a driver scan. Allow the network card driver installation at this time. (If you cancel the installation for some reason this dialog box can be accessed at a later time; go to “Start” --> “Programs” --> “JAI AS” --> “Launch Driver Installation Tool” to launch the driver install).
  • Page 14: Uninstalling The Software

    1.4.4 Uninstalling the Software To uninstall the JAI PULNiX GigE camera-control software from the control panel, use the following steps: Open “Add or Remove Programs” in the control panel. Select “JAI Cam2Net” from the lists of the installed software.
  • Page 15: Figure 4. Network Device Finder Window

    Note: the color version (TMC-4100GE) requires color interpolation to be performed in the frame grabber or by using the host computer’s CPU. In default mode, the camera supports 2 x 2 color interpolation. For better color performance, the user can select 3 x 3 interpolation in the Camera TM-4100GE Software...
  • Page 16 “Use 3 x 3 Bayer Interpolation” in the “Conversion Options” panel. More information on color interpolation and the color filter array (CFA) can be found in Section 8.2 beginning on page 38 of this manual. TM-4100GE Software...
  • Page 17: Connectors

    • 12-pin Hirose for power, trigger, RS-232 communication and TTL I/O. • RJ-45 for Gigabit Ethernet. FIGURE 6. TM-4100GE Back Panel Connectors GigE POWER These connectors are described in Section 2.1 and Section 2.2 below. 2.1 Power and Signals Connector The GE camera receives power and signal through a 12-pin Hirose connector.
  • Page 18: Ethernet

    PC, you must use a cross-over cable. Refer to the Cam2Net User's Manual for details. FIGURE 8. Ethernet GigE Socket GigE 1. JAI PULNiX recommends the use of shielded cables to reduce emissions and for CE/FCC compliance. Double-shielded cables will further reduce emissions. TM-4100GE Software...
  • Page 19: Configuring The Tm-4100Ge Camera

    (8128 bytes) as shown in Figure 7. However, if you are connecting the TM-4100GE to your PC through a network switch, then you need to know the maximum packet size that your network switch supports. Typically, if your switch supports jumbo packets, then you should keep the packet size to 8128 bytes.
  • Page 20: Figure 10. Advanced Configuration Window

    Select the “GigE Camera Software” tab. This is the Integrated GigE Camera Software shown in Figure 11 on the next page. The TM-4100GE camera can operate in either 8-bit or 10-bit digital output mode. The 8-bit/10-bit selection is possible through the GigE integrated software. To select the mode, open the Configure page and select the Pixel Type tab.
  • Page 21: Configuring The Imager

    Configuring the TM-4100GE Camera 3.2 Configuring the Imager To configure the TM-4100GE’s imager, use the integrated GigE camera software that is part of the Cam2Net Camera Interface Application. You can also use the dual-tap AccuPiXEL GigE control tool, but that will not update any internal grabber settings. “Hardware Introduction” on page 27 of this manual contains a description of the different image settings of the camera.
  • Page 22: Gui Features

    Page 12 Configuring the TM-4100GE Camera 3.2.1 GUI Features You can control the following camera functions using the integrated camera software. • Shutter Speed and Mode • Scan Mode • Gain Control • Offset Level • Memory Pages • LUT (Look-Up Table) Control 3.3 Configuring the Internal Frame Grabber...
  • Page 23: Exposure Control

    Page 13 Configuring the TM-4100GE Camera FIGURE 12. Advanced Configuration - Port Communication 3.4.2 Exposure Control In Exposure Control, under the GigE Camera software tab, shown in Figure 13, you can specify the shutter mode and set the shutter speed and direct shutter values.
  • Page 24: Scan Mode

    Scan Mode The TM-4100GE camera has full and partial scan modes as shown in Figure 16. The partial scan area allows you to select the different scan lines. When the scan area starts from an odd line, for a color camera, an offset of 1 is added in the vertical direction.
  • Page 25: Gain Settings

    Page 15 Configuring the TM-4100GE Camera 3.4.4 Gain Settings 3.4.4 (a) Gain The Gain Settings control box, shown in Figure , allows you to change the Gain value from 2.97dB to 21.96 dB. To change the value, move the slider or enter the value directly into the text box.
  • Page 26: Look-Up Table

    To reset memory page 1 to the factory default settings, load memory page 0 and save those settings to memory page 1. Page 0 is password-protected and you cannot write to it. If you find that you do need to write to page 0, contact JAI PULNiX for password access. TM-4100GE Software...
  • Page 27: Free-Running Mode

    Page 17 Configuring the TM-4100GE Camera Note: Configurations such as grabber settings, pulse generator, GPIO, and image setting must be saved into the XML file. Refer to Section 3.4.1, “Check the Current Camera Setting,” on page 12 for more information.
  • Page 28: White Balance Control (Color Versions Only)

    Page 18 Configuring the TM-4100GE Camera 3.4.12 White Balance Control (Color Versions Only) To determine white balance, use the following steps: Select scan mode A and no binning in the GigE Camera Software tabbed dialog. shown in Figure 11 on page 11.
  • Page 29: Exit

    Page 19 Configuring the TM-4100GE Camera 3.4.15 Exit From the main menu, select “File,” and click “Exit” to exit the software. TM-4100GE Software...
  • Page 30: Signal Handling

    Q5=1. When it is low, the CCD readout is inhibited. To use the Integration Control, set Q5=I3 in the GPIO lookup table. 4.2 Camera Outputs When the Asynchronous Trigger is used, the strobe output indicates the exposure period. • I-4 for strobe output (must be configured as CAM_STROBE) TM-4100GE Software...
  • Page 31: Gpio Control Block

    VD and HD (I1 and I2). It is also possible to select which signal source to lead to the GPIO inputs. This is done in the GPIO look-up table page as shown in Figure 22. TM-4100GE Software...
  • Page 32: Figure 22. Gpio Look-Up Table

    Page 22 Signal Handling FIGURE 22. GPIO Look-Up Table Q0 = I4 FIGURE 23. The GPIO Configuration TM-4100GE Software...
  • Page 33: Gpio Label Table

    TTL-input 3. Used for external integration control. CAM_STROBE Internal signal. Strobe Input. PULSE_GEN3 Pulse Generator 3 signals go here. CTRL0 Internal control signal. PULSE_GEN2 Pulse Generator 2 signals go here. PULSE_GEN1 Pulse Generator 1 signals go here. PULSE_GEN0 Pulse Generator 0 signals go here. TM-4100GE Software...
  • Page 34: Table 3. Gpio Look-Up Table Output Labels

    Pulse Generator 1 gets its trigger here pulse_trig0 Pulse Generator 0 gets its trigger here pulse_trig3 Pulse Generator 3 gets its trigger here pulse_trig2 Pulse Generator 2 gets its trigger here TRIG Trigger for camera’s internal frame grabber RESV Reserved TM-4100GE Software...
  • Page 35: Pulse Generators

    Signal Handling 4.5 Pulse Generators The TM-4100GE camera has four independently programmable pulse generators. These generators can run as either periodic or triggered. To run the pulse generators as triggered, they can be triggered on either levels or signal edges. These generators can be tied to the camera inputs (camera-control lines).
  • Page 36: Gige Series Camera Serial Commands

    Start character is always “:” and the End character is always <CR> (return). For example, to set Asynchronous Pulse Width Mode, send the command :ASH=9<CR> to the camera. Table 4 lists serial commands that can be used to control the camera. TM-4100GE Command List TABLE 4. End of...
  • Page 37 Page 27 GigE Series Camera Serial Commands TM-4100GE Command List (Continued) TABLE 4. End of Command Parameters Ack Response Description Command Lookup Table :GM45 <cr> :o<cr> Set gamma (.45) table :LINR <cr> :o<cr> Set linear table :KNEE= X1Y1X2Y2 <cr> :o<cr>...
  • Page 38: Table 5. 18 Bytes Status Report

    Bit 0 ShutterSpeed0 Byte 11 Function Flag 2 Bit 7 LUTSIGN 0=Positive LUT; 1=Negative LUT Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 LUTTABLE2 “000”=Linear LUT Bit 1 LUTTABLE1 “001”=Gamma.45 LUT Bit 0 LUTTABLE0 “010”=Two Knee Table TM-4100GE Software...
  • Page 39 (X2, Y2 = H’00 - H’FF) Byte 16 Byte 17 Reserved Byte 18 Reserved Byte 19 Reserved Byte 20 Reserved Byte 21, 22 Direct Shutter H’000 - H’81F Byte 23, 24 Reserved Total line number H’040 - H’1F3 TM-4100GE Software...
  • Page 40 Page 30 GigE Series Camera Serial Commands TM-4100GE Software...
  • Page 41: Hardware Introduction

    1. Unless otherwise stated, all information in this manual applies to both cameras in the TM-4100GE series, the TM-4100GE and the TMC-4100GE. 2. The TM-4100GE is available with either 8-bit processing or 10-bit processing. You must specify your choice of configurations when you purchase the camera.
  • Page 42: Features

    • Miniature size and light weight The printed circuit boards in the TM-4100GE have been arranged to create modular electronics, giving the camera flexibility. In addition, the use of miniature solid-state components results in a compact, lightweight camera that is 50.8mm x 50.8mm x 81.5mm in dimensions, and weighs only 155 grams.
  • Page 43 Output The TM-4100GE has a dual-tap 10-bit/8-bit Gigabit Ethernet output. • Dual-channel auto black level balancing and semi-auto gain balancing The TM-4100GE, as a dual-tap output camera, has auto black level balancing and semi-auto gain balancing functions. • Integration The TM-4100GE is capable of capturing high-resolution integration images. Its CCD imager can be exposed for longer than the normal scan timing of 1/15 sec.
  • Page 44: Installation

    JAI PULNiX representative immediately. The document download card includes instructions and web locations for downloading the datasheet, manual, and camera-control software. If you do not have Internet access, please contact JAI PULNiX to receive this material on a CD-ROM. 7.1.3 Accessories and Options Following is a list of additional accessories and options that may be required for your application.
  • Page 45: Camera Setup

    7.2.1 Heat Dissipation The TM-4100GE is a compact 2k by 2k camera. Since all the electronics have been packed in a compact package, the outer case of the camera can become hot due to heat dissipation. For optimal performance, JAI PULNiX recommends using a cooling fan to set up a positive air flow around the camera and following the precautions below.
  • Page 46: Power Supplies And Power Cable Setup

    Power Supplies and Power Cable Setup 7.2.3 (a) Power Supplies The TM-4100GE camera requires 12V DC power that is obtained through the 12-pin connector located on the rear panel of the camera. JAI PULNiX recommends the following power supplies: PD-12UU 100-240V AC/12V DC 1.2A universal voltage power supply,...
  • Page 47: Figure 26. 12P-02S Interface Cable (Optional)

    7.2.3 (b) JAI PULNiX Power Cables If you are using JAI PULNiX power cables such as the 12P-02S, please refer to the 12-pin connector pin-out diagram below. The cable pin-out diagram is shown in Figure 26. The color-coded leads use Gray for Ground and Yellow for +12V.
  • Page 48: Attaching The Camera Lens

    Installation 7.2.4 Attaching the Camera Lens The TM-4100GE camera accepts 1.2" or larger format size C-mount lenses. To attach the C-mount lens to the camera, carefully engage the threads and rotate the lens clockwise until it firmly seats on the mounting ring.
  • Page 49: Figure 27. Back-Focus Set-Screw Locations

    Back-Focus Set-Screw Locations FIGURE 27. Loosen the three 2mm screws around the perimeter of the C-mount lens collar (two 2mm screws for a CS-mount) to adjust the back focus. Unless you absolutely must, do not attempt to adjust this focus. TM-4100GE Hardware...
  • Page 50: Operation

    Gigabit Ethernet connector. Full Progressive Scan Normal scanning mode for the TM-4100GE is 2k x 2k pixels. The standard speed with dual-channel output is 15 frame/sec at the pixel clock of 40 MHz. The progressive scan reads every line from top to bottom and all lines are exposed with a single electronic shutter.
  • Page 51: Bayer Color Filter (Color Versions)

    On-chip micro lenses mean increased sensitivity. 8.2.1 Color Filter Array JAI PULNiX AccuPiXEL cameras use Bayer CFA (color filter array) as their standard primary color filter. This filter provides the most popular color interpolation supported by numerous software suppliers.
  • Page 52: Starting Pixel Configuration

    R/G start or G/R start, as well as G/B start and B/G start. Once the correct scanning is configured, the rest of the interpolation will be exactly the same. Please contact JAI PULNiX for further information regarding CCD manufacturers. Example of Color CCD CFA Pattern FIGURE 30.
  • Page 53: Sync And Data

    For a detailed timing chart, please refer to each B/W camera’s data sheet and manual. The following diagram is an example of the TMC-4100GE default mode. FDV and LDV are used internally for the GigE interface. Example of TMC-4100GE (Same as TM-4100GE) FIGURE 31. line...
  • Page 54: Interpolation Software

    LUT value. Gamma 0.45 is logarithmic and is closed to human perception. When LUT is selected, black-level adjustment must be more accurate than for B/W cameras. For a detailed timing chart, please refer to the standard AccuPiXEL camera data sheet, or contact JAI PULNiX. 8.2.6 Interpolation Software The color interpolation can be performed in the frame grabber or by using the host computer’s CPU.
  • Page 55: Integration

    8.4 Integration The CCD imager of the TM-4100GE can be exposed for longer than the normal scan timing of 1/200 sec. This integration feature provides extra sensitivity for dark-environment applications. The progressive scan imager permits a full frame of resolution in non-interlace format. Integration is achieved by controlling CC2 Camera Control line through the Gigabit Ethernet cable to low (GND) or providing pulse-width control up to 1 sec.
  • Page 56: Async No Shutter

    Vinit trigger starts the first exposure period within one line (1H = 32.5 μsec.) and transfers the frame after a 9.5H exposure. After the first transfer, a new full frame exposure period (67.6 μsec.) begins. Async No Shutter allows for strobe and back-to-back strobing (strobing both before the transfer gate and right after) applications. TM-4100GE Hardware...
  • Page 57: Internal Shutter Speed Control

    HD and the internal VINIT is delayed to set up the shutter speed period. The shutter speed is controlled by communication software from “1” to “8.” Video output timing starts right after the internal VINIT and single shots, FDV is output at the internal VINIT timing. TM-4100GE Hardware...
  • Page 58: External Vinit With Pulse Width (No-Delay Shutter) And Roi

    Analog Video Sync Vsync The TM-4100GE camera also has read-out-inhibit control (ROI) to control the vertical clock start (Async Shutter #9). When ROI is low, V-clock is stopped and the transferred charges remain in the vertical shift registers, which work like CCD memory. When the ROI is high, it clocks out the CCD data.
  • Page 59: Dynamic Range Control

    The range is limited by the structure and the pixel size. The TM-4100GE uses a CCD with 7.4 µm x 7.4 µm pixel and two-phase vertical shift register structure. The well capacity is 40,000 electrons. The theoretical dynamic range is 40,000:30 = 1333:1 (60 dB).
  • Page 60: Programmable Look-Up Table (Lut) And Knee Control

    8.7.1 Programmable Look-Up Table (LUT) and Knee Control The TM-4100GE has a built-in LUT (look-up table) for dynamic range control. At a specific gain setting, the offset (minimum level..dark point) and A/D reference top voltage (maximum level... saturation point) are set to 10-bit A/D input so that the full dynamic range of the CCD is utilized at 10-bit references as the input and the LUT output is converted into 8-bit to adjust the gamma correction.
  • Page 61: Camera Timing Charts

    1. Video Output >> Line Video Timing Digital Video >> Field Video Timing Digital Video 2. External HD Locking & External VD Reset >> External HD Locking External HD Internal HD >> External VD Reset External VD Internal VD TM-4100GE Hardware...
  • Page 62 >> Async Normal Shutter (async shutter 1-8) & Async No-delay Shutter (async shutter 9) External Vinit ....Discharge Transfer Gate Strobe ROI/Integration >> Read-Out Inhibit (ROI, async shutter 9) External Vinit ..Discharge Transfer Gate Strobe ROI/Integration TM-4100GE Hardware...
  • Page 63: Table 9. Video Output

    2C-3 Ch. A Video Data ....Ch. B Video Data 2C-2 2C-4 Video Output TABLE 9. Horizontal (pixels) Vertical (lines) Scan Data Area Clock 2080 2048 1100 1000 40MHz 1300 1024 25 ns TM-4100GE Hardware...
  • Page 64: Table 10. External Hd Locking And External Vd Reset

    (lines (lines) (μsec) (μsec) (lines) (sec) (lines) s1-8 s1-8: <1 >aH + 1 >1 & >aH & line s9: & <1 <2 <2 <aH +1 <125ns <aH +2 Note: s1=1 s2=3 s3=7 s4=15 s5=30 s6=61 s7=122 s8=245 s9=PW TM-4100GE Hardware...
  • Page 65: Troubleshooting

    Following are troubleshooting tips for common problems. In general, problems can easily be solved by following these instructions. If the following remedies fail to offer a solution to your problems, please contact a JAI PULNiX representative. 9.1.1 Symptom: No Video Remedies: Check that the following are properly connected and operational.
  • Page 66: Information And Support Resources

    9.2 Information and Support Resources For further information and support: Phone: (408) 383-0300 (800) 445-5444 Fax: (408) 383-0301 E-mail: imaging@jaipulnix.com Mail: JAI PULNiX, Inc. Sales Department 625 River Oaks Parkway San Jose, CA 95134 ATTN: Video Applications Web Site: www.jaipulnix.com TM-4100GE Hardware...
  • Page 67: Appendix

    Page 57 Appendix 10 Appendix 10.1 Specifications TM-4100GE Camera Specifications Table TABLE 12. Feature TM-4100GE Imager 1.2" progressive scan interline transfer CCD Active Area 15.15mm x 15.15mm Active Pixels 2048 (H) x 2048 (V) Cell Size 7.4µm x 7.4µm 2048 (H) x 2048 (V) @ 15 Hz (full image)
  • Page 68: Tm-4100Ge Physical Dimensions

    Page 58 Appendix 10.1.1 TM-4100GE Physical Dimensions Physical Dimensions FIGURE 34. 1" -32 50.8 [2.00] GigE POWER 25.4 [1.00] Gigabit Ethernet 7.0 [0.28] 18.0 [0.71] 25.4 [1.00] EFFECTIVE 50.8 [2.00] IMAGE AREA 84.6 [3.33] 93.3 [3.67] 25.6 [1.01] 22.0 [0.87] 21.6 [0.85]...
  • Page 69: Spectral Response

    Page 59 Appendix 10.1.2 Spectral Response Spectral Response FIGURE 35. 0.35 0.25 0.15 0.05 1000 Wavelength (nm) TM-4100GE Hardware...
  • Page 70 Page 60 Appendix TM-4100GE Hardware...
  • Page 71 I m a g i n g P r o d u c t s JAI PULNiX, Inc. Tel: 408-383-0300 625 River Oaks Parkway Tel: 800-445-5444 San Jose, CA 95134 Fax: 408-383-0301 Email: imaging@jaipulnix.com w w w . j a i p u l n i x . c o m 10098 Rev.

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