Honeywell UMC800 Installation And User Manual
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Honeywell UMC800 Installation And User Manual

Honeywell UMC800 Installation And User Manual

Honeywell umc800 controller installation and user guide
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UMC800 Controller

Installation and User Guide
Doc. No.:
51-52-25-61
Release:
F
Last Revision Date:
4/01
Sensing and Control

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  • Page 1: Umc800 Controller

    UMC800 Controller Installation and User Guide Doc. No.: 51-52-25-61 Release: Last Revision Date: 4/01 Sensing and Control...
  • Page 2 However, we assume no responsibility for its use. While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application.

  • Page 3: About This Document

    Abstract This document provides descriptions and procedures for the installation, operation and maintenance of the UMC800 Controller hardware. References The following list identifies all documents that may be sources of reference for material discussed in this publication. UMC800 Technical Overview Specification...

  • Page 4: Symbol Definitions

    Chassis Ground. Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements. Definition UMC800 Controller Installation and User Guide Release F 4/01...

  • Page 5: Table Of Contents

    Operational Modes and Controls ... 53 File Downloading... 56 Code Download... 57 Warm Start / Cold Start ... 58 Status Indicators... 59 RS 485 Port Configuration (Communication Board Option) ... 61 Release F 4/01 Contents UMC800 Controller Installation and User Guide...
  • Page 6 UMC800 Controller ... 91 Specifications ... 93 Introduction... 93 Controller Design... 93 I/O Module Configuration ... 93 Design ... 97 Environmental and Operating Conditions ... 99 PV Inputs... 100 Multilanguage Safety Sheets Service Centers UMC800 Controller Installation and User Guide Release F 4/01...
  • Page 7 Table 18 Controller status LEDs...59 Table 19 Controller status LEDs...80 Table 20 Details of the diagnostic summary display ...81 Table 21 Details of the I/O module diagnostics display ...87 Table 22 Controller modem troubleshooting ...89 Release F UMC800 Controller Installation and User Guide 4/01...
  • Page 8 Figure 5 1041 operator interface...7 Figure 6 Typical Control Builder graphic display ...8 Figure 7 UMC800 controller enclosure ...15 Figure 8 UMC800 controller enclosure dimensions ...17 Figure 9 UMC800 controller plug-in slots...18 Figure 10 I/O module PWA and terminal...19 Figure 11 I/O module terminal block (all except 16 point DI) ...23 Figure 12 Field wiring shield termination...24...

  • Page 9: Introduction

    UMC800 Controller. The information in this guide is organized as follows: Topic UMC800 Overview Provides a concise description of the UMC800 control system, its applications, architecture and its features Equipment Identification A high-level physical and functional description of the...

  • Page 10: Umc800 Controller

    Introduction UMC800 Controller UMC800 Controller The UMC800 is industrial process control equipment that must be mounted. The wiring terminals must be enclosed within a panel. CE Conformity (Europe) This product is in conformity with the protection requirements of the following European Council Directives: 73/23/EEC, the Low Voltage Directive, and 89/336/EEC, the EMC Directive.

  • Page 11: Umc800 Overview

    UMC800 Description The Universal Multiloop Controller (UMC800) is a modular controller designed to address the analog and digital control requirements of small unit processes. With up to 16 analog control loops, four setpoint programmers, and an extensive assortment of analog and digital control algorithms, the UMC800 is an ideal control solution for furnaces, environmental chambers, ovens, reactors, cookers, freeze dryers, extruders, and other processes with similar control requirements.

  • Page 12: Feature Summary

    Universal Power (100 to 240 Vac or Vdc) or 24 VA RH) UL, CE, and CSA approved, Y2K compliant C/DC (optional) Industrial Operating Range (0 °C to 55 °C, 10 % to 90 % UL, CE, and CSA Approved, Y2K compliant UMC800 Controller Installation and User Guide Release F 4/01...

  • Page 13: Equipment Identification

    Equipment Identification Controller Components Enclosure The UMC800 controller illustrated in Figure 2 consists of a single metal enclosure that houses the following controller components: Power supply module that plugs into the controller common backplane. CPU module with two serial communications ports. An optional communications board provides two RS485 serial communication ports (slave and master) that support Modbus®...

  • Page 14: Table 1 Controller Plug-In I/O Module Types

    NOTE: Total combined digital I/O is 96 points. Control architecture The UMC800 uses a function block configuration architecture to develop control strategies for both analog and digital operations. A function block may represent a physical input or output, a group of physical inputs or outputs, an internal calculation, or an internal function such as a PID algorithm.

  • Page 15: Operator Interface

    Operator Interface The UMC800 operator interface (Figure 3, Figure 4, and Figure 5) provides a graphic LCD display and a monoplaner keyboard to allow operator access to all controller functions. The operator interface becomes operational once a valid database is configured in the controller. Modification and customization of the operator interface is performed using Control Builder software.

  • Page 16: Control Builder

    PC file. Multiple files may be saved on the PC. The Control Builder can concurrently open multiple configuration files. Figure 6 Typical Control Builder graphic display 95 or Windows NT 4.0. All configuration is performed off-line UMC800 Controller Installation and User Guide Release F 4/01...
  • Page 17 A separate user utility program is available, which is a windows-based program, and is designed for end- user administration tasks of the UMC800. This utility allows you to create, edit, and download recipes, setpoint profiles, setpoint schedules and data storage files. Controller files can be downloaded and uploaded at the PC.

  • Page 18: Serial Communication Ports

    31 communication other UMC800 controllers and Modbus compatible devices. A PC host can be board) connected to the bus and used for controller configuration and monitoring tasks.

  • Page 19: Pre-Installation Considerations

    (page 21)], and become familiar with your model selections, then proceed with installation. While the UMC800 has been designed for use in most industrial environments, there are certain requirements that should be considered regarding installation and wiring to ensure optimum performance.
  • Page 20 Use suppression devices for additional noise protection. You may want to add suppression devices at the external source. Appropriate suppression devices are commercially available. Refer to document 51-52-05-01 How to Apply Digital Instrumentation in Severe Electrical Noise Environments for additional installation guidance. UMC800 Controller Installation and User Guide ) copper Release F 4/01...

  • Page 21: Table 4 Permissible Wiring Bundles

    Slidewire feedback circuit wiring Digital input signals Communications Low voltage alarm relay output wiring Low voltage wiring to solid state type control circuits Release F 4/01 Table 4 Permissible wiring bundles Wire Functions UMC800 Controller Installation and User Guide Pre-Installation Considerations Introduction...
  • Page 22 Pre-Installation Considerations Introduction UMC800 Controller Installation and User Guide Release F 4/01...

  • Page 23: Mounting And Wiring

    Site Preparation The UMC800 must be mounted within an enclosure. Hardware is provided to surface mount the controller to a panel or other suitable surface. Be sure that there is sufficient clearance for mounting the controller enclosure and the external wiring.

  • Page 24: Mounting The Controller

    24 Vdc (+50 % or –8% ) Assembling parts Assemble all parts of the UMC800 along with tools required to mount the UMC800 hardware. You should have these tools on hand: Tool box that includes a center punch and a standard complement of flat blade and Phillips head screwdrivers as well as box-end and open-end wrenches.

  • Page 25: Figure 8 Umc800 Controller Enclosure Dimensions

    NOTE: Allow 7.0” (178 mm) depth to mounting dimensions for controller enclosure and cabling. To mount the controller so that the power supply is at the top, rotate the mounting dimensions 90 degrees. Figure 8 UMC800 controller enclosure dimensions Release F 4/01 13.027...

  • Page 26: Plug-In Module Locations

    Do not switch the terminal boards and I/O module PWAs. The color and number designation of the terminal boards should match the correct I/O module type. I/O Module Slots Figure 9 UMC800 controller plug-in slots UMC800 Controller Installation and User Guide Power...

  • Page 27: Table 6 I/O Module Identification

    Table 6 I/O module identification Terminal Block ID Number Color Black Black Black Black Orange or Beige Black Black Black UMC800 Controller Installation and User Guide Mounting and Wiring Plug-in Module Locations Part Number 46190305-503 46190314-503 46190311-503 46190347-501 46190350-501 46190353-501 46190308-503 46190341-501...

  • Page 28: Table 7 I/O Module Installation Limitations

    1 through 16 14 through 16 1 through 8 9 through 16 5, 6 1 through 16 UMC800 Controller Installation and User Guide Maximum Allowed 16 modules (64 points) 4 modules (16 points) 16 modules (96 points)* 3 modules (48 points)*...
  • Page 29 8001 - 000 - 0E - 01122300 - 56800000 Slots 1 to 8 Controller Blank (0) Blank (0) Blank (0) UMC800 Controller Installation and User Guide Mounting and Wiring Plug-in Module Locations Slots 9 to 16 I/O Module Type Slot #...

  • Page 30: Table 8 I/O Module Identification Record

    Action Table 8 I/O module identification record Signal Type/Range (mV, V, mA, T/C, RTD, Ohms, pH)* Al Ch 1 Al Ch 2 UMC800 Controller Installation and User Guide Terminal Block Color Al Ch 3 Al Ch 4 Release F 4/01...

  • Page 31: Signal Wiring

    I/O Module Identification Figure 11 I/O module terminal block (all except 16 point DI) Release F 4/01 UMC800 Controller Installation and User Guide Mounting and Wiring Signal Wiring Locks Field Wiring Terminals Locks...

  • Page 32: Figure 12 Field Wiring Shield Termination

    The wiring shields are attached using the screws of the shield termination. Figure 12 shows the field wiring termination strip attached to the bottom front of the enclosure. Figure 12 Field wiring shield termination UMC800 Controller Installation and User Guide Release F 4/01...

  • Page 33: Table 9 Universal Analog Input Module Specifications

    > 1 Megohms for volt inputs Thermocouple Input T/C, mV, V Ground Terminal mV, V Inputs mV or V Source Ground Terminal UMC800 Controller Installation and User Guide Mounting and Wiring Signal Wiring Field Wiring Current Input mA 4 to 20 Source Ground Terminal * A 250 ohm resistor is required for the input range.

  • Page 34: Figure 14 Recommended Wiring For One Ph Sensor Input

    Figure 14 indicates the recommended wiring for one pH sensor input. Note that two analog input channels are required, one for the pH sensor and one for temperature. Similar wiring may be used for additional sensors. A UMC800 controller can accommodate 2 power modules for a total of up to 8 pH inputs. Analog Input...

  • Page 35: Figure 15 Ao Module Terminal Block Connections

    4/01 Channel 4 Field Wiring Load Channel 3 Ground Terminal Channel 2 Field Wiring 24 V Channel 1 UMC800 Controller Installation and User Guide Mounting and Wiring Signal Wiring 4 to 20 mA Output 4 to 20 ma Generator Power...
  • Page 36 32 wires can fit through the rubber grommet in the controller case. See Figure 16. (Module ID 3 and B) (Module ID 4) (Module ID 5) (Module ID D) UMC800 Controller Installation and User Guide Release F 4/01...

  • Page 37: Figure 16 Di Module Terminal Block Connections

    Marshalling field connector (user provided). • One common wire from Marshalling field connector to any ground connector on the 16 pt. DI terminal. Marshalling field connector UMC800 Controller Installation and User Guide Mounting and Wiring Signal Wiring DI 6 DI 5 DI 4...

  • Page 38: Figure 17 Do Module Terminal Block Connections

    Load DO 4 Module ID #7 DO 3 DC IOutput (24 Vdc) Field Wiring DO 2 DO 1 Load Module ID #8 AC Output (120/240 Vdc) Field Wiring Load UMC800 Controller Installation and User Guide Fuse Fuse Release F 4/01...

  • Page 39: Figure 18 Do Module Relay Contact Setting

    To change the state of the contacts: Use a pair of needle-nose pliers and move the jumper from the location NO (normally closed) to the location NC (normally closed). Release F 4/01 Digital Output Module Normally Open Normally Closed Contacts Contacts Figure 18 DO module relay contact setting UMC800 Controller Installation and User Guide Mounting and Wiring Signal Wiring...

  • Page 40: Figure 19 Pi/Fi Module Terminal Block Connections

    Input 2 - DO1 + DO1 - DO2 + DO2 - DO3 + DO3 - DO4 + DO4 - Input 3 + Input 3 - Input 4 + Input 4 - UMC800 Controller Installation and User Guide Release F 4/01...

  • Page 41: Figure 20 Pi/Fi Module Input Filter Cutoff Frequency Setting

    Figure 21 Pulse/frequency input connections Release F 4/01 Pulse/Frequency Input Board V Supply (DC) V Return (DC) Pulse / Frequency Input Card Input Connections UMC800 Controller Installation and User Guide Mounting and Wiring Signal Wiring 500KHz JX1 - 100KHz JX2 - 5KHz...
  • Page 42 3 Typical Filter Jumper Setting 500 K Hz 100 K Hz 5 K Hz 5 K Hz UMC800 Controller Installation and User Guide )/ R = 6V. Pulse Width Range 2 uSec to 9 uSec 9 uSec to 90 uSec...

  • Page 43: Figure 22 Pulse/Frequency Card Digital Output Connections

    27 Volts dc. Figure 22 Pulse/frequency card digital output connections Release F 4/01 V Supply (DC) 27 V Max (100mA Max) V Return (DC) Pulse / Frequency Input Card DO connections UMC800 Controller Installation and User Guide Mounting and Wiring Signal Wiring...

  • Page 44: Wiring Communication Links

    Pin 1 OFFLINE PROGRAM Pin 9 Figure 23 Communication port connectors UMC800 Controller Installation and User Guide CONFIGURATION Connector for PC Interface cable POWER (Null Modem) LoBAT...

  • Page 45: Table 10 Summary Of Communication Link Connections To Controller

    (Supplied by 2-wire shielded user) with external jumpers Configuration Connector Pinouts (For Null Modem Cable) Terminal No. UMC800 Controller Installation and User Guide Mounting and Wiring Wiring Communication Links To Port Reference Data Serial port of PC. Null Modem cable, 9-pin Male/Female See Table 11.

  • Page 46: Table 12 Null Modem Cable Construction

    Mounting and Wiring Wiring Communication Links CONFIGURATION cable Table 12 Null modem cable construction PC Connector UMC800 9-Pin “D” Female 9-Pin “D” Male UMC800 Controller Installation and User Guide Order part number - 51404755-501 Release F 4/01...

  • Page 47: Figure 24 Ferrite Clamp Installation

    Trim the cable tie but leave a “tail” of approximately 1”. Release F 4/01 Quantity Ferrite cable clamps Nylon cable ties Action Attach ties snugly against each side of the clamp. Figure 24 Ferrite clamp installation UMC800 Controller Installation and User Guide Mounting and Wiring Wiring Communication Links Description...

  • Page 48: Table 13 Operator Interface Connector Pinouts

    #10. The CPU board may be damaged if the wiring is accidentally connected to terminals #1 and #2. Operator Interface Connector Wiring Wire Color Black White Shield Shield Black Black Green Shield - - - - - Black Blue UMC800 Controller Installation and User Guide Terminal No. Release F 4/01...

  • Page 49: Figure 25 Terminal Connections

    Not Used +24 VDC Black +24VDC Blue Wire Terminal Color Number Rear Connector for Keyboard Figure 25 Terminal connections UMC800 Controller Installation and User Guide Mounting and Wiring Wiring Communication Links Connector for Cable from Controller Connector for Cable from Controller...

  • Page 50: Figure 26 Comm A And B Port Wiring (2-Wire And 4-Wire)

    Modbus RTU protocol support. COMM A port allows the UMC800 controller to network with up to 31 other slave UMC800 controllers and devices on a Modbus link. COMM B port allows the UMC800 controller to be a master to up to 16 slave UMC800 controllers and devices on a Modbus link.

  • Page 51: Figure 27 Rs 485 Port Wiring (2 Wire)

    Release F 4/01 Controller with Optional Communications Board To other UMC800 Controllers* Figure 27 RS 485 port wiring (2 wire) UMC800 Controller Installation and User Guide Mounting and Wiring Wiring Communication Links OFFLINE PROGRAM POWER LoBAT FORCE...

  • Page 52: Remote Access

    Remote access functions include on-line monitoring, configuration upload and download, and firmware upgrade. Modem requirements Most commercially available modems can be used with the UMC800 controller. The modem must have the following capabilities: RS232 interface Auto answer...
  • Page 53 AT E1 Q0 command and seeing if the modem responds with OK. Once you establish communication to the modem, its port settings are configured. Save the port settings to the profile that gets loaded on power-up. Release F 4/01 Action UMC800 Controller Installation and User Guide Mounting and Wiring Remote Access...
  • Page 54 Enable result codes Displays keyboard commands DOWN Disables auto answer Modem sends CD signal when it connects with another modem Loads Y0-Y4 configuration from user-defined nonvolatile memory (NVRAM) DOWN Enables recognition (smart mode) UMC800 Controller Installation and User Guide Release F 4/01...
  • Page 55 Set the modem switches to the following: Switch Setting Connect the modem to the RS232 port of the UMC800 using a DB-25 male to DB-9 male RS232 cable. Null modem cable may not work. Connect the modem to a telephone jack.
  • Page 56 Modem will not respond. Power down the modem and disconnect it from the PC. Connect the modem to the RS232 port of the UMC800 using a DB-25 male to DB-9 male RS232 cable. Null modem cable may not work. Connect the modem to a telephone jack.
  • Page 57 Modem will not respond. Power down the modem and disconnect it from the PC. Connect the modem’s serial cable to the RS232 port of the UMC800 using a DB-9 male to DB-9 male RS232 cable. Null modem cable may not work.
  • Page 58 Modem will not respond. Power down the modem and disconnect it from the PC. Connect the modem to the RS232 port of the UMC800 using a DB-9 male to DB-9 male modem cable. Null modem cable may not work. Connect the modem to a telephone jack.

  • Page 59: Power Supply Wiring

    F 3,15 AT 250V L2 / N Table 14 Power supply wiring Wire Designation Connect to Power Terminal Designated Neutral L2 / N (– DC) Ground UMC800 Controller Installation and User Guide Mounting and Wiring Power Supply Wiring (+ DC)

  • Page 60: Operation

    PROM. Also, the real time clock will need to be set if battery power is interrupted during a power down condition. Operation UMC800 Controller Installation and User Guide Release F 4/01...

  • Page 61: Operational Modes And Controls

    Operational Modes and Controls There are three operational modes defined in the UMC800 to provide safe operating environments for users to implement changes and perform tasks on the controller and operator interface. 1. PROGRAM Mode 2. RUN Mode 3. OFFLINE Mode Safeguards are built into the operating system to prevent conditions that could otherwise cause process upsets or equipment malfunctions.

  • Page 62: Figure 29 Controller Mode Switch Location

    Table 15 summarizes the mode change interactions and restrictions. Controller OFFLINE Mode Switch PROGRAM POWER LoBAT FORCE CPU Module Figure 29 Controller mode switch location UMC800 Controller Installation and User Guide 100 - 240 V ~ 50 / 60 Hz 100 VA MAX. Release F 4/01...

  • Page 63: Table 15 Controller Mode Switch Summary

    [See CAUTION in Power Up / Power Down (page 52).] Controller is set to a null default configuration. A system diagnostic INVALID CONFIG. is generated. UMC800 Controller Installation and User Guide Operation Operational Modes and Controls Then . . . (Controller Action)

  • Page 64: File Downloading

    Also, there are mode restrictions for these procedures . . . Calibration Real-time Clock Change Table 16 Controller downloading summary Permitted When Controller is in . . . PROGRAM Mode UMC800 Controller Installation and User Guide RUN Mode OFFLINE Mode Release F 4/01...

  • Page 65: Code Download

    A PC running the user utility is connected to the controller’s Configuration port. The code download utility is accessed from the Maintenance pull down menu. Refer to the UMC800 User Utility User’s Guide and on-line help for more details on performing the download.

  • Page 66: Warm Start / Cold Start

    I/Os that are configured for fast logic are updated every 100 milliseconds. Number of analog input cards Table 17 Scan rates per inputs configured Time to complete one full (in milliseconds) UMC800 Controller Installation and User Guide scan 1100 1300 1500...

  • Page 67: Status Indicators

    Controller is in RUN mode. Blinking Controller is in OFFLINE mode Controller is in PROGRAM mode. If POWER LED is blinking a fault has been detected in controller. See NOTE. UMC800 Controller Installation and User Guide Operation Status Indicators scan 1700 1900...

  • Page 68: Figure 30 Controller Status Leds

    The operator interface features a CONTROLLER STATUS display listing the status of various parameters and is accessed from the UNIT SETUP display on the operator interface. See UMC800 Operator Interface User Guide for more details on the Controller Status display.

  • Page 69: Rs 485 Port Configuration (Communication Board Option)

    (station) address of the controller and set the baud rate. The COMM B screen is used to set the baud rate. See UMC800 Operator Interface User Guide for details on communications port setup. See UMC800 User Utility User’s Guide and the on-line help for more details on setting up the COMM ports. COMM port status COMM A status can be checked through the COMMUNICATIONS menu item on the operator interface.
  • Page 70 Operation RS 485 Port Configuration (Communication Board Option) UMC800 Controller Installation and User Guide Release F 4/01...

  • Page 71: Maintenance

    Troubleshooting may require access to hazardous live circuits, and should only be performed by qualified service personnel. More than one switch may be required to de- energize unit before servicing. Release F 4/01 Maintenance UMC800 Controller Installation and User Guide Maintenance Overview...

  • Page 72: Routine Maintenance

    Also, It is recommended that the battery be replaced once a year to ensure back up power for the RAM and the real time clock. Refer to procedure in Replacing the battery (page 73) for specific instructions. UMC800 Controller Installation and User Guide Release F 4/01...

  • Page 73: Controller Calibration

    Restoring factory calibration values. Analog Output modules also can be calibrated using measured values from the channel outputs, or they can be restored to the initial factory calibration. Release F 4/01 UMC800 Controller Installation and User Guide Maintenance Controller Calibration...

  • Page 74: Figure 32 Controller Components That Contain Calibration Values

    AO04 Figure 32 Controller components that contain calibration values Field Calibration Values (AI and CJC) in Battery-backed RAM Preamp Gains and Offsets UMC800 Controller Installation and User Guide Calibration Function Calibration User Interface Backplane Factory Calibrated (for AI and CJC)
  • Page 75 Calibration displays. Calibration displays are accessed from the UNIT SETUP display of the operator interface or under the Maintenance menu of the user utility. Refer to the UMC800 Operator Interface User Guide and the UMC800 User Utility User’s Guide for details on these and other calibration procedures.

  • Page 76: Figure 33 Ai Module Terminal Block

    See Figure 34 for the location of the jumper. More details on module calibration are given in the UMC800 Operator Interface User Guide and the UMC800 User Utility User’s Guide.

  • Page 77: Figure 34 Ao Module Jumper St1

    Release F 4/01 Wire Jumper ST1 Analog Output Module Figure 34 AO module jumper ST1 UMC800 Controller Installation and User Guide Maintenance Controller Calibration OU T 4 OU T 3 OU T 2 OU T 1...

  • Page 78: Replacement Procedures

    Printed Wiring Assembly (PWA) level. Use Figure 35 to locate controller components for replacement. I/O Modules Figure 35 Controller components and location CPU Module Backplane UMC800 Controller Installation and User Guide Power Supply OFFLINE PROGRAM POWER...
  • Page 79 Also field calibration of the AI module and the CJ reference are lost. If greater than 0.1 % accuracy is required for the AI module or CJ reference, you must field calibrate the module. Release F 4/01 UMC800 Controller Installation and User Guide Maintenance Replacement Procedures...

  • Page 80: Figure 36 Power Supply Fuse And Cpu Battery Location

    Figure 36 Power supply fuse and CPU battery location Action POWER Module LoBAT FORCE 100 - 24 0 V ~ 50 / 60 Hz 100 VA MAX. F 3,15 A T 250V L2 / N UMC800 Controller Installation and User Guide Power Supply Fuse Holder Release F 4/01...
  • Page 81 0.1% accuracy is required. WARNING Dispose of used battery promptly. Keep away from children. Do not disassemble and do not dispose of in fire. Release F 4/01 Action Battery Compartment Cover Battery UMC800 Controller Installation and User Guide Maintenance Replacement Procedures...
  • Page 82 Verify calibration of I/O module (AI or AO modules). Perform calibration of AI modules and CJC references (if using T/C) for all channels if greater than 0.1% accuracy is required. Action I/O Module Slots UMC800 Controller Installation and User Guide Power Supply Release F...

  • Page 83: Figure 37 I/O Module Terminal Blocks (Not Shown: 16 Point Di)

    Perform calibration of AI modules and CJC references (if using T/C) for all channels if greater than 0.1 % accuracy is required. Release F 4/01 I/O Module Identification Action UMC800 Controller Installation and User Guide Maintenance Replacement Procedures Locks Field Wiring Terminals Locks...
  • Page 84 Reconnect power wiring to proper terminals on power supply as shown. Replace front cover and secure with two screws. Restore power to controller. Verify configuration. Action F 3,15 AT 250V Neutral L2 / N Ground UMC800 Controller Installation and User Guide Release F 4/01...
  • Page 85 Plug in the power supply into the enclosure slot and carefully insert CPU module into its slot. Secure power supply and CPU with five screws. Release F 4/01 Action I/O Module Identification UMC800 Controller Installation and User Guide Maintenance Replacement Procedures Locks Field Wiring Terminals Locks...
  • Page 86 Perform calibration of AI modules and CJC references (if using T/C) for all channels if greater than 0.1 % accuracy is required. Action F 3,15 AT 250V Neutral L2 / N Ground UMC800 Controller Installation and User Guide Release F 4/01...

  • Page 87: Diagnostics And Troubleshooting

    The controller verifies that a valid configuration database is present in memory. Communication between the operator interface and controller is established automatically after both components have completed their restart routines and are ready to begin normal operation. Release F 4/01 UMC800 Controller Installation and User Guide Diagnostics and Troubleshooting Overview...

  • Page 88: Table 19 Controller Status Leds

    Controller is in Offline mode Controller is in Program mode. If POWER LED is blinking a fault has been detected in controller. See Table 20 for details of the indications and their meaning. UMC800 Controller Installation and User Guide Meaning Release F 4/01...

  • Page 89: Fault Detection And Troubleclearing

    8 loops was downloaded to an 8 loop controller. Incomplete download of configuration files. UMC800 Controller Installation and User Guide Diagnostics and Troubleshooting Fault Detection and Troubleclearing Controller Action User Action Executes an infinite Cycle power; loop that toggles If fault reappears, the LED.
  • Page 90 Fault Detection / Troubleclearing Possible Cause Software failure. Watchdog reset resulting from software failure. Bus Error Detected. UMC800 Controller Installation and User Guide Controller Action User Action Function blocks are Force a cold not executed. start. (Toggle controller mode switch from PGM to RUN.)
  • Page 91 Fault Detection / Troubleclearing Possible Cause Address Error Detected. Bad Instruction Detected. Bad Vector Interrupt. UMC800 Controller Installation and User Guide Diagnostics and Troubleshooting Fault Detection and Troubleclearing Controller Action User Action Executes normally. Force a cold start. (Toggle controller mode switch from PGM to RUN.)
  • Page 92 Spurious Interrupt. Battery voltage is low. Flash PROM failed to burn. RTC not programmed Bad time and date. UMC800 Controller Installation and User Guide Controller Action User Action Executes normally. Force a cold start. (Toggle controller mode switch from PGM to RUN.)
  • Page 93 One of the I/O board diagnostics failed. Bad backplane EEPROM Incompatible backplane board UMC800 Controller Installation and User Guide Diagnostics and Troubleshooting Fault Detection and Troubleclearing Controller Action User Action Time and date is If Lo BAT LED set to 00:00:00, is off, cycle January 1, 1970.
  • Page 94 The COMM B port hardware has a serious failure. The control file configuration requires a master port and no Comm Port is installed. UMC800 Controller Installation and User Guide Controller Action User Action none Executes normally. Replace Comm board. Executes normally.

  • Page 95: Table 21 Details Of The I/O Module Diagnostics Display

    No module found in the slot that requires a module for the control strategy. UMC800 Controller Installation and User Guide Diagnostics and Troubleshooting Fault Detection and Troubleclearing Controller Action User Action Executes normally. Improve ventilation to rack.
  • Page 96 Analog input or analog output board does not have factory coefficients, or the I/O board is not a supported type. UMC800 Controller Installation and User Guide Controller Action User Action Replace module. If the error is an analog input board with no...

  • Page 97: Table 22 Controller Modem Troubleshooting

    Replace modem with one of the recommended types. See Remote Access (page 44). Replace with a known good cable. Replace with correct cable (not a null modem cable). Contact Honeywell service. UMC800 Controller Installation and User Guide Diagnostics and Troubleshooting Fault Detection and Troubleclearing Solution Solution...
  • Page 98 Diagnostics and Troubleshooting Fault Detection and Troubleclearing UMC800 Controller Installation and User Guide Release F 4/01...

  • Page 99: Parts List

    UMC800 Controller If you require replacement or spare parts for the UMC controller, you can order them by referring to the table below and contacting your Honeywell representative. Replacement parts Analog Input Card Analog Output Card DO Relay Output Card DO AC Output DO AC Output (2 @ 2 A and 4 @ 0.5 A)
  • Page 100 *Shielded analog connections and a ferrite filter on the operator interface cable are required for CE approval. **Required for connection from configuration PC to controller. Part Description (1 each) (1 each) UMC800 Controller Installation and User Guide Part Number 46190204-501 46182886-002 51404796-501 51309814-501...

  • Page 101: Specifications

    Introduction The following tables contain electrical, physical, safety and performance specifications for the UMC800 controller. Controller Design Parameter Controller CPU with two serial communication ports,* power supply, and backplane assembly. Capable of supporting up to 16 input /output modules. *CPU option provides additional RS 485 communications with Modbus RTU protocol.
  • Page 102 11 mA @ 100 Vac, 50 Hz 5 mA 2 mA 50 mA maximum 5 ms to 30 ms 10 ms to 50 ms UMC800 Controller Installation and User Guide Description DC Inputs (Module ID 4) 6 (sink/source) 10.2 Vdc to 26.4 Vdc 26.4 Vdc...
  • Page 103 10 mA 20 mA / ON pt. 250 mA maximum 1 ms 1 ms +1/2 cycle 1 per output, 1.5 A slow blow UMC800 Controller Installation and User Guide Specifications I/O Module Configuration Description DC Outputs (Module ID 7) 6 (current sinking) 10.2 Vdc to 26.4 Vdc...
  • Page 104 SPST normally closed (NC), individually configurable to normally open (NO) via jumper 4 msec. Any Digital Output may be configured. Individual TPOs are not synchronized with others. UMC800 Controller Installation and User Guide Description 3.0 Vdc 1.0 Vdc 27 Vdc 0.0 Vdc...

  • Page 105: Design

    Connection: Twisted pair with shield. Distance: 600 meters, (2000 feet) Communication mode: Half duplex Number of devices/link: COMM A: 31, COMM B: 16 Baud Rates: 9600, 19200, 38400 Release F 4/01 Description UMC800 Controller Installation and User Guide Specifications Design ® RTU Protocol, Ethernet...
  • Page 106 (TYPE 1 minimum) installed in indoor non-hazardous locations. Accessory Equipment: The operator interface may be surface mounted (IP20, TYPE 2) or panel mounted (IP54, TYPE 12) in indoor non-hazardous locations. UMC800 Controller Installation and User Guide Release F 4/01...

  • Page 107: Environmental And Operating Conditions

    10 % to 90 % RH non-condensing 30 ms 0 Hz to 14 Hz—amplitude 2.5 mm (peak-to-peak) 14 Hz to 250 Hz— acceleration 1 g UMC800 Controller Installation and User Guide Specifications Environmental and Operating Conditions Extreme Transportation and Storage 32 to 140 –40 to 151...

  • Page 108: Pv Inputs

    4200 3272 3300 3308 3308 1382 2516 3400 –18 3200 –18 UMC800 Controller Installation and User Guide Standard °C IEC 584-1 (ITS90) IEC 584-1 (ITS90) IEC 584-1 (ITS90) DIN43710 (ITS68) DIN43710 (ITS68) DIN43710 (ITS68) IEC 584-1 (ITS90) IEC 584-1 (ITS90)
  • Page 109 100 mV 100 mV 500 mV 500 mV –1 –2 –5 10 V 10 V 1250 mV 510 mV UMC800 Controller Installation and User Guide Specifications PV Inputs Standard °C IEC 751-1986 IEC 751-1986 100** IEC 751-1986 IEC 751-1986 IEC 751-1986...
  • Page 110 Specifications PV Inputs UMC800 Controller Installation and User Guide Release F 4/01...
  • Page 111 53 Modem accessing controller remotely, 44 configuration examples, 46 how to configure, 45 Mounting Controller, 16 Enclosure dimensions, 17 Site preparation, 15 UMC800 Controller Installation and User Guide Index —E— —F— —G, H— —I, J, K, L— —M, N—...
  • Page 112 Uploading (storing) files, 57 Vibration, 11 Warm start, 52, 58 Warranty, 63 Wiring Field Wiring, 24 I/O modules, 23 Power supply, 51 Write protect jumper, 68 UMC800 Controller Installation and User Guide —S— —T— —U— —V— —W, X, Y, Z— Release F 4/01...
  • Page 113 SIKKERHESKRAV For at undgå elektrisk stød med mulighed for personskade, skal alle sikkerhedsbestemmelser i denne manual følges nøje. Dette symbol advarer brugeren om en potentiel berøringsfare, såfremt der kan være adgang til den livsfarlige netspænding. Beskyttende jordterminal. Terminalen er forberedt for og skal forbindes til beskyttelses- jordledning i henhold til stærkstrømsberkendtgørelsen (DK).
  • Page 114 VEILIGHEIDSVEREISTEN Ter vermindering van het gevaar van elektrische schokken die lichamelijk letsel kunnen veroorzaken, dient u alle veiligheidsaanwijzingen in dit dokument te volgen. Dit symbool waarschuwt de gebruiker voor een potentieel schokgevaar wanneer toegang bestaat tot onderdelen die onder gevaarlijke spanning staan. Beschermende aarde-aansluiting.
  • Page 115 TURVALLISUUSMÄÄRÄYKSET Noudata tämän ohjeen kaikkia turvaohjeita välttääksesi sähkötapaturman vaaraa. Tämä merkki varoittaa käyttäjää sähköiskun vaarasta paikassa, missä voi koskettaa vaarallisia jännitteitä. Suojamaaliitin. Kytke maadoitsjohdin tähän liittimeen. Jos laitetta käytetään olosuhteissa, joihin sitä ei ole suunniteltu, käyttöturvallisuus voi heikentyä. Älä vaihda mitään komponettia tai osaa, jota valmistaja ei ole määritellyt käyttäjän vaihdettavaksi. Asennus ja johdotus on tehtävä...
  • Page 116 CONSIGNES DE SECURITE Pour réduire tout risque de décharge électrique qui pourrait provoquer une lésion corporelle, respectez toutes les consignes de sécurité de cette documentation. Ce symbole avertit l'utilisateur d'un risque électrique potentiel lorsqu'il peut avoir accès à des éléments sous tension. Borne de mise à...
  • Page 117 SICHERHEITSHINWEISE Befolgen Sie alle Sicherheitshinweise in diesen Unterlagen, um das Risiko eines Stromschlags zu verringern, der zu Körperverletzung führen kann. Dieses Symbol warnt den Benutzer vor eventueller Berührungsgefahr, wo lebensgefährliche Spannungen zugänglich sein können. Schützende Erdung. Für den Anschluß der schützenden Erdung der Versorgungssystemleitung.
  • Page 118 55°C 90 % 5+ 14 – 250 Hz...
  • Page 119 NORME DI SICUREZZA Per ridurre i rischi di scariche elettriche che potrebbero causare alle persone, seguire tutte le precauzioni circa la sicurezza indicate in questa documentazione. Questo simbolo avverte del pericolo di scossa elettrica nelle aree in cui sono accessibili conduttori sotto tensione.
  • Page 120 SIKKERHETSKRAV Følg alle retningslinjene i dette dokumentet, slik at du reduserer risikoen for elektrisk støt og mulige personskader. Dette symbolet advarer brukeren om tilgjengelige terminaler med farlige spenninger og en potensiell fare for elektrisk støt. Jordingsterminal. kabelen for jording av systemet skal tilknyttes til denne terminalen.
  • Page 121 INSTRUÇÕES DE SEGURANÇA Para reduzir o risco de choque eléctrico que pode causar danos corporais, seguir todas as normas de segurança contidas nesta documentação. Este símbolo avisa o utilizador sobre um eventual perigo de choque quando são acessíveis voltagens sob tensão perigosas. Terminal de protecção de terra.
  • Page 122 NORMAS DE SEGURIDAD Para reducir el riesgo de choque eléctrico el cual podría causar lesiones personales, seguir todas las indicaciones de este documento. Este símbolo previene al usuario de un riesgo potencial de descarga cuando se puede acceder a corrientes de tensión peligrosas. Terminal de tierra de protección.
  • Page 123 SÄKERHETSFÖRESKRIFTER För att reducera riskerna av elektriska chocker som kan orsaka personskador, följ alla säkerhetsföreskrifter i denna dokumentation. Denna symbol varnar användaren för risk för elchock vid tillfällig åtkomst av spänningsförande del. Anslutning av skyddsjord. Avsedd för anslutning av elsysternets skyddsjordsledare. Om utrustningen används på...
  • Page 125 HONEYWELL S.A. 3 Avenue de Bourget B-1140 BRUSSELS BELGIUM Tel. : 32 2 728 27 11 BRAZIL HONEYWELL DO BRAZIL AND CIA Rua Jose Alves Da Chunha Lima 172 BUTANTA 05360.050 SAO PAULO SP BRAZIL Tel. : 55 11 819 3755...

  • Page 126: United Kingdom

    HONEYWELL SERVICE CENTERS HSM8 NORWAY HONEYWELL A/S Askerveien 61 PO Box 263 N-1371 ASKER NORWAY Tel. : 47 66 76 20 00 POLAND HONEYWELL Sp.z.o.o UI Domainewksa 41 02-672 WARSAW POLAND Tel. : 48 22 606 09 00 PORTUGAL HONEYWELL PORTUGAL LDA Edificio Suecia II Av.
  • Page 128 Sensing and Control Honeywell 11 West Spring Street Freeport, IL 61032 www.honeywell.com/sensing 51-52-25-61F 0401 Printed in USA...

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