Related Manuals for Blue Seal GT60HPO
Summary of Contents for Blue Seal GT60HPO
- Page 1 I N S T A L L A T I O N A N D O P E R A T I O N M A N U A L 'VEE-RAY' GAS FRYERS GT60HPO 229280-6...
- Page 2 Moffat Limited PO Box 10001 Christchurch New Zealand (03) 389 1007 Fax: (03) 389 1276 WORLD-WIDE BRANCHES UNITED KINGDOM Blue Seal Unit 67, Gravelly Business Park Gravelly Park Birmingham West Midlands B24 8TQ (121) 327 5575 Fax: (121) 327 9711...
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Page 3: Table Of Contents
Contents GT60HPO 'VEE-RAY' GAS FRYER (Single Tank - 31ltr) Introduction ....................2 Specifications ....................3 Model Numbers Covered in this Specification General Optional Accessories Gas Connection Gas Supply Requirements Electrical Supply Requirements Dimensions ....................4 Installation ....................5 Installation Requirements Unpacking Location Clearances Assembly... -
Page 4: Introduction
Introduction We are confident that you will be delighted with your BLUE SEAL HPO Fryer, and it will become a most valued appliance in your commercial kitchen. To ensure you receive the utmost benefit from your new BLUE SEAL Appliance, there are two important things you can do. -
Page 5: Specifications
Specifications Model Numbers Covered in this Specification GT60HPO 'VEE-RAY' GAS FRYER (Single Tank - 31 ltr). General A commercial heavy duty, gas fired fryer having a high power infra red burner system which an intense even heat through the tank. -
Page 6: Gas Supply Requirements
'High Flame' setting. Refer to the 'Gas Conversion and Specification' Section for further details. Electrical Supply Requirements GT60HPO - 220-240 V a.c, 50 Hz, 0.5 A, 1P+N+E. 3 pin 10 A cord set fitted. -
Page 7: Dimensions
Dimensions Dimensions: GT60HPO FRONT SIDE PLAN... -
Page 8: Installation
Blue Seal 'Vee-Ray' HPO Fryers are designed to provide years of satisfactory service, and correct installation is essential to achieve the best performance, efficiency and trouble-free operation. -
Page 9: Clearances
Installation NOTE: Do not obstruct or block the appliances flue. Never directly connect a ventilation system to the appliance flue outlet. Clearances NOTE: Only non-combustible materials can be used in close proximity to this appliance. Any gas burning appliance requires adequate clearance and ventilation for optimum and trouble-free operation. -
Page 10: Electrical Connection
Installation NOTE: A Manual Isolation Valve must be fitted to the individual appliance supply line. Correctly locate the appliance into its final operating position and using a spirit level, adjust the legs so that the unit is level and at the correct height. Connect the gas supply to the appliance. -
Page 11: Commissioning
Installation Commissioning The following commissioning checks must be carried out before the fryer is handed over for use, to ensure that the unit operates correctly and the operator(s) understand the correct operating procedure. Before leaving the new installation; a. Check the following functions in accordance with the operating instructions specified in the 'Operation' section of this manual. -
Page 12: Operation
/ operator. BLUE SEAL 'VEE-RAY' HPO fryers have been designed to provide simplicity of operation and 100% safety protection. Improper operation is therefore almost impossible, however bad operation practices can reduce the oil / shortening life and produce a poor quality product. -
Page 13: Explanation Of The Controls System
Operation Explanation of the Controls System The fryer has a gas control system for each burner, centering around the `electronic ignition / valve control module'. When the system is switched on, the electronic control turns on the blower and checks for air pressure. -
Page 14: Before Use
WHEN COLD Fig 4 NOTE: BLUE SEAL 'VEE-RAY' HPO fryers can be used with both oil and shortening. Before filling the tank, always check that the drain valve behind the door is closed. A locking slide is provided on the valve and this should always be locked in position during use. -
Page 15: Pre Heating
As a safety precaution all BLUE SEAL 'Vee-Ray' fryers feature an Over-Heat control which will turn off the fryer in the event that the oil reaches over 220°C, should there be a thermostat failure. -
Page 16: Turning 'Off' The Fryer
Operation Turning ‘OFF’ the Fryer AUTIO N Turning ‘OFF’ the thermostat does not turn ‘OFF’ the main power to the fryer. The power should ALWAYS be turned off at the main power switch located on the control panel. Turn 'OFF' the main power switch located on the front control panel, the red ‘Tell Tale’ indicator on the ‘ON’... - Page 17 Operation Select one of the recommend mediums for deep frying (Hydrogenated shortening, high grade lards or salad oils made from peanuts, cottonseed or corn). Know the smoking temperature of the one you select, generally the heat temperate qualities and stability of frying oils, particularly peanut oil, are perhaps greater than that of the solid fats.
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Page 18: Cleaning And Maintenance
Cleaning and Maintenance WARNING: DO NOT USE FLAMMIBLE SOLVENTS AND CLEANING AIDS ON OR IN CLOSE PROXIMITY TO THE FRYER HOT. WHILST THE FRYER IS STILL AUTIO N Always turn off the gas and electrical supplies before commencing cleaning. This appliance is not water proof. Do Not use water jet spray to clean interior or exterior of this appliance. -
Page 19: Daily Cleaning
Cleaning and Maintenance Locking Slide Locking Slide Fig 6 Fig 5 Daily Cleaning WARNING: HOT OIL WILL BURN - DO NOT RUSH THIS JOB. At the end of each day or at the end of each shift, if the frying schedule is heavy, the frying medium should be drained and strained into a receptacle. -
Page 20: Weekly Cleaning
Cleaning and Maintenance Weekly Cleaning NOTE: If the fryer usage is very high, we recommend that the weekly cleaning procedure is carried out on a more frequent basis. Proceed as for 'Daily Cleaning' to drain and filter the tank. Do not refill the tank with frying medium until it has been cleaned as shown below. -
Page 21: Fault Finding
Fault Finding Guide to Cooking Problems with Fryer This section provides an easy reference guide to the more common problems that may occur during the operation of your equipment. The fault finding guide in this section is intended to help you correct, or at least accurately diagnose problems with your equipment. - Page 22 Fault Finding Fault Possible Cause Remedy Rapid oil breakdown. Inadequate frying oil turnover. Adjust procedures to fry more food in the fryer to increase the turnover. Overheating of oil. Check the setting of the thermostat with a 'Mercury Glass' thermometer thermocouple.
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Page 23: Fault Finding The Gas System
Fault Finding Fault Finding the Gas System This section provides an easy reference guide to the more common problems that may occur during the operation of your equipment. The fault finding guide in this section is intended to help you correct, or at least accurately diagnose problems with your equipment. -
Page 24: Gas System - Fault Finding Table
Fault Finding Gas System - Fault Finding Table Reset lit Press reset switch ∗ Air pressure switch not switching off ∗ Faulty blower or connections Does the Blower start ∗ Faulty electronic control ∗ Air pressure switch not switching on Is there sparking on the ∗... -
Page 25: Circuit Wiring Schematic
Circuit Wiring Schematic Circuit Wiring Schematic FLAME SPARK BLACK BLACK FUSE FLAME SPARK... -
Page 26: Gas Conversion And Specifications
Gas Conversion and Specifications Conversion Procedure AUTIO N Ensure that the unit is isolated from the gas and electrical supplies before commencing servicing. NOTE: • These conversions should only be carried out by qualified persons. All connections must be checked for leaks before re-commissioning the appliance. •... - Page 27 Gas Conversion and Specifications Main Burner Operating Pressure Adjustment a. Connect a manometer to the lower test point (Operating Blower Aeration Plate Pressure) on the gas control valve. (Refer to Fig 7 above). Attachment b. Remove the regulator slotted brass cap on the gas control Screws (3) valve, this will reveal a pressure adjusting screw.
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Page 28: Gas Specifications
Gas Conversion and Specifications Gas Specifications Natural Gas LP Gas (Propane) Main Burner Injectors Ø 4.30 mm Ø 2.40 mm Aeration Plate 20 x Ø 9.55 holes 16 x Ø 9.55 holes 0.95 kPa (*) 2.6 kPa (*) Operating Pressure (3.6”... -
Page 29: Replacement Parts List
Replacement Parts List Replacement Parts List IMPORTANT: Only genuine authorized replacement parts should be used for the servicing and repair of this appliance. The instructions supplied with the parts should be followed when replacing components. For further information and servicing instructions, contact your nearest authorized service branch (contact details are as shown on the reverse of the front cover of this manual). - Page 30 Replacement Parts List Gas Conversion Kits Gas Type to Convert to Models Nat. Gas (G20) LPG (Propane) (G31) All Models 231696 231695 Accessories 229674 Rear Roller Assy. 228794 600 mm (Fryer) Plinth Kit.
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