Table Of Contents - Westerbeke 8.0KW - 60Hz Operator's Manual

TABLE OF CONTENTS
Parts Identification .............................................
2
Glow Plugs ......................................................... 24
Introduction .........................................................
3
Generator Wiring Diagram ................................. 25
Warranty Procedures ...................................... 3
Generator Wiring Schematic .............................
26
Serial Number Location ............................... .4
Generator Wiring Diagram
Diesel Fuel,. Engine Oil and Coolant.. .................
5 (with Electronic Governng) ......................... 27
Generator Control- Panels ....................................
6
Generator Wiring Schematic
Description of Switches ................................. 6
(with Electronic Schematic) ........................ 28
Description of Gauges ................................... 6
Remote Instrument Panel ................................. 29
Remote Panel ................................................. 6
Engine Troubleshooting (Chart) .......................
30
Preparations for Initial Start·Up ......................... 7
Control Panel Troubleshooting .........................
32
Pre-Start Inspection ....................................... 7
Engine Adjustments .......................................... .33
Generator Voltage .......................................... 7
Drive Belt Adjustment ................................ .33
Starting/Stopping Procedure ...............................
8 Electronic Governor (Optional) .................. .33
Safety Shutdown Switches ............................ 9
Engine Speed/Engine Shutdown ................ .33
Generator Break·ln Procedure .........................
.1 0
Valve Clearance ..........................................
.34
The Daily Operation ...........................................
11
Testing Engine Compression ....................... 35
Maintenance Schedule .....................................
12
Fuel Injectors ............................................... 35
Cooling System ..................................................
14
Generator Information .......................................
36
Changing Coolant ........................................ 14
BT Generator .....................................................
37
Thermostat ................................................... 15
Internal Wiring
(6 Stud) ..............................
38
Raw Water Cooling Pump ........................... 15
Generator Voltage Adjustment ......................... 39
Changing the Raw Water Impeller .............. 16 Automatic Voltage Regulator ..................... .40
Heat Exchanger ........................................... 16 Voltage Regulator Adjustments .................. .40
Air IntakelSilencer ............................................
17
Generator Internal Wiring ................................
.41
Air Filter ...................................................... 17
Regulator Sensing 3 Phase .............................
.42
Fuel System .......................................................
18
Shore Power Transfer Switch ...........................
.43
Fuel LiftlWater Separator ............................ 18
Generator Troubleshooting (Chart) ..................
.44
Fuel Lift Pump ............................................. 18
Lay·Up and Recommissioning ..........................
.45
Fuel Lift Pump Filter ................................... 18
Specifications (3 Cylinder Engine) ...................
.47
Fuel Filter .................................................... 18
8.0/6.0Kw . 10.0n .5Kw ...................................
.48
Engine Lubricating Oil .......................................
19
11.5/9.2Kw .. 12.6/10.4Kw ..............................
..49
Engine Oil Change ...................................... 19
Specifications (4 Cylinder Engine) ............... : ....
50
Oil Pressure .......................................................
20
12.5/9.4Kw· 15.0/12.0Kw ................................
51
Testing Oil Pressure ..................................... 20
Engine Torque Specifications ........................... 52
Remote Oil Filter ...............................................
21
Standard Hardware ............................................
53
DC Electrical System ......................................... 22 Metric Conversion Data .................................... 55
Alternator Troubleshooting ......................... 22
Raw Water Discharge Hose ...............................
56
Battery Care ................................................. 23
Power Take Off System .....................................
57
Suggested Spare Parts ......................................
58
Engines & Generators
1