Standard Hardware - Westerbeke 8.0KW - 60Hz Operator's Manual

STANDARD HARDWARE
BOLT HEAD MARKINGS
Bolt strength classes
are
embossed on the head of each bolt.
Customary (inch) bolls are identifed by markings two to grade eight
(strongest). The marks correspond to two marks less than the actual grade,
Le.; a
grade seven bolt will display five embossed marks.
Metric bolt class
numbers identify
bolts by
their strength with
10.9 the
strongest.
NOTES:
1.
Use the torque values fisted below when specific torque values are not available.
2. These torques are based on clean, dry threads. Reduce torque by 10% when engine oil is used.
3.
Reduce torques by 30% or more, when threading capscrews into aluminum.
STANDARD BOLT & NUT TORQUE SPECIFICATIONS METRIC BOLT & NUT TORQUE SPECIFICATIONS
SAE Grade 5 SAE Grade 6-7 8AE Grade 8
Capsrew Body Size
Torque Torque Torque Boll Grade 4.6 Grade 4.8 Grade 8.8 - 9.8 Grade 10.9
(Inches) - (Thread) Ft-Lb (Nm) FI-lb{Nm} FHb{Nm)
Dla.
Wrench Size A-lb(Nm) FI-lb (Nm) FI-lb (Nm) Ft·Lb (Nm)
114-20 8 (11) 10 (14) 12 (16)
- 28 10 (14) 14 (19) M3 5.Smm 0.3 (0.5) 0.5 (0.7) 1 (1.3) 1.5 (2)
5/16-18 17 (23) 19 (26) 24 (33)
-24 19 (26) 27 (37)
M4 7mm 0.8 (1.1) 1 (1.5) 2 (3) 3 (4.5)
M5 8mm 1.5 (2.5 2 (3) 4.5 (6) 6.5(9)
3/8 -16
31 (42)
34 (46)
44 (60)
- 24
35 (47) 49(66)
M8 10mm 3 (4) 4 (5.5) 7.5 (10) 11 (15)
M9 13mm
7(9.5)
10 (13)
18 (25) 35 (26)
7(16-14 49(66) 55 (75) 70(95)
Ml0 16mm 14 (19) 18 (25) 37 (50) 55 (75)
-20
55 (l5)
78 (106)
1/2 -13 75 (102) 85 (115) 105 (142)
20 85 (115) 120 (163)
M12 lSmm 26 (35) 33 (45)
63 (85) 97 (130)
M14 21 mm 37 (50) 55 (75) 103 (140)
151 (205)
M16 24mm
59 (80)
85 (115)
159 (215) 232 (315)
9116 ·12 110 (149) 120 (163) 155 (21O)
-18
120 (163) 170 (231)
M18 27mm 81 (110) 118 (160)
225 (305) 321 (435)
5(8 -11
150 (203) 167 (226) 210 (285) M20 30mm 118 (160) 166 (225) 321 (435)
457 (620)
18 170 (231) 240 (325) M22 33mm 159 (215) 225 (305) 435 (590)
620 (840)
3/4-10 270 (366) 280 (380) 375 (508)
-16 295 (400) 420 (569) M24 36mm 203 (275) 288 (390)
553 (750) 789 (1070)
7/8- 9 395 (536) 440 (597) 605 (820)
-14 435 (S90) 675 (915)
M27 41 mm 295 (400) 417 (565) 811 (1100)
1154 (1565)
M30 46mm 402 (545) 568 (770) 1103 (1495)
1571 (2130)
1 8 590 (800) 660 (895) 910 (1234)
-14
660 (895) 990 (1342)
M33 51mm 546 (740) 774 (1050) 1500 (2035)
2139 (2900)
M36 55mm 700 (950) 992 (1345) 192.5 (2610)
2744 (3720)
NOTE: Formula to convert Ft-Lbs to Nm (Newton Meters) multiply Ft-Lbs
by
1.356.
SEALANTS & LUBRICANTS
GASKETS/SEALANTS
Oil based PERMATEX 112 and irs HIGH TACK equivalent are excellent all
purpose sealers. They are effective in just about any joint in contact with
coolant, raw water; oil or fuel.
A light coating of OIL or L1nUID TEFLON can be used on rubber gaskets
and O-rings. .
LOCTITE hydraulic red sealant should be used on oil adapter hoses and the oil
filter assembly.
Coat both surfaces of the oil pan gasket with high temp RED SILICONE sealer.
When installing gaskets that seal around water (coolant) passages, coat both
sides with WHITE SILICONE grease.
High-copper ADHESIVE SPRAYS are useful for holding gaskets in position dur-
ing
assembly.
Specialized gasket sealers such as HYlOMAR work well in applications requir-
ing non-hardening properties. HYLOMAR is particlarly effective on
copper cylinder-head gaskets as
it
resisls fuel, oil and water.
Use LIQUID TEFLON for sealing pipe plugs and fillings that connect coolant
passages. Do not use tape sealants!
BOLTS
&
FASTENERS/ASSEMBliES
Lightly oil head bolts and other fasteners as you assemble them. Bolts and
plugs that penetrate the water jacket should be sealed with PERMATEX #2 or
HIGH TACK.
When assembling the flywheel, coat the bolt threads with LOCTITE blue.
Anti-seize compounds and thread locking adhesives such as LOCTITE protect
threaded components yet allows them to came apart when necessary.
lOCTITE offers levels of locking according to the job.
LITHIUM based grease is waterproof, ideal for water pump bearings and stuff-
ing boxes.
Heavily oil all sliding and reciprocating components when assembling. Always
use clean engine Dill
Engines
&
Generators
53