Char-Broil 463234312 Product Manual
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Char-Broil 463234312 Product Manual

Char-Broil 463234312 Product Manual

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© 2011 Char-Broil, LLC Columbus, GA 31902
PRODUCT GUIDE
MODEL 463234312
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
Printed in China
See rating label on grill for serial number.
Assembly instructions © 2011
10/10/11 • G651-001-170801

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Summary of Contents for Char-Broil 463234312

  • Page 1 PRODUCT GUIDE MODEL 463234312 IMPORTANT: Fill out the product record information below. Serial Number See rating label on grill for serial number. Date Purchased For support and to register your grill, please visit us at www.charbroil.com If you have questions or need assistance during assembly, please call 1-800-241-7548.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS DANGER For Your Safety ........2-3 If you smell gas: Grilling Guide.
  • Page 3 WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could exceed weight limit of the 1. Combustion by-products produced when using this product contain chemicals known to the State of side burner shelf California to cause cancer, birth defects, and other or side shelf, reproductive harm.

  • Page 4: Grilling Guide

    GRILLING GUIDE – Getting Started Temperature - Convective Grills ONLY. The temperature gauge in the hood of your new grill measures air temperature. The air temperature inside your grill will never First Time Use be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly.
  • Page 5 Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try.
  • Page 6 Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking.

  • Page 7: Grilling Guide

    Cooking surfaces: If a bristle brush is used to clean any of the GRILLING GUIDE – Cleaning Your Grill grill cooking surfaces, ensure no loose bristles remain on cooking Why Clean? surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.

  • Page 8: Use And Care

    LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: DANGER •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. •...
  • Page 9 LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
  • Page 10 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 11 Safety Tips WARNING Before opening LP cylinder valve, check the coupling nut for tightness. When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. Injury: Never move grill while in operation or still hot.
  • Page 12 SEAR Burner Ignitor Lighting Ignitor Lighting Do not lean over grill while lighting. Do not lean over grill while lighting. Turn OFF gas burner control valves. Turn OFF gas burner control valves. Turn ON gas at LP cylinder. Turn ON gas at LP cylinder. Open lid during lighting.
  • Page 13 General Grill Cleaning Burner Flame Check • Do not mistake brown or black accumulation of grease and • Remove cooking grates and flame tamers. Light burners, rotate smoke for paint. Interiors of gas grills are not painted at the knobs from HI to LOW. You should see a smaller flame in factory (and should never be painted).

  • Page 14: Spider Alert

    3. Remove carryover tubes and burners. CAUTION Detach electrode from burner. NOTE: Removal/Detachment method will depend on the SPIDER ALERT! burner configuration. See different configurations in illustrations below. 5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one SPIDER AND WEBS easiest for you.

  • Page 15: Limited Warranty

    LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.

  • Page 18: Assembly

    ASSEMBLY • Place bottom shelf upside down. Insert Caster Pin into the caster mounting plate to lock it in place, shown A. Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Caster Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front.
  • Page 19 • Attach side panels to bottom shelf with (2) 1/4-20x1/2" Screws per panel. 1/4-20x1/2" Screw Qty: 4 • Attach front door brace (without magnet assembly) to left and right side panels with (4) #8x3/8” tapping screws. Left Side Panel removed for clarity. #8x3/8"...
  • Page 20 • Hook tank exclusion wires onto front door brace (without magnet assembly), attach other ends to bottom shelf with (2) #8x3/8” sheet metal screws. Front Door Brace (without magnet assembly) #8x3/8" Sheet Metal Screws Qty. 2 • Attach front door brace (with magnet assembly) to left and right side panels with (4) #8x3/8” tapping screws. Front Door Brace (with magnet assembly) #8x3/8"...
  • Page 21 • Attach handle to door with (4) 1/4-20x1/2” screws, 7mm flat washers and 7mm lock washers (A). • Attach (2) #8x3/8” screws partially to the lower holes for door hinges on side panel. Slide door hinges onto the screws as shown. Then attach the door hinges to side panel with (2) #8x3/8”...
  • Page 22 • This step requires two people to lift and position grill head onto cart. • Carefully lower the grill head onto the grill head onto the cart. Make sure the regulator hose is hanging outside the cart. Attach with (4) 1/4-20x1/2” screws. Right Side Panel removed for clarity.
  • Page 23 • Attach towel bar to right side shelf with 1/4-20x1/2” Screws, 7mm lock washers and 7mm flat washers (A). • Hook side wall of shelf over support brackets on side of firebox. At back of firebox, insert (1) 7mm fiber washer and 1/4-20x1/2” screw, as shown (B).
  • Page 24 • Hook side wall of side burner shelf over support brackets on side of firebox. At back of firebox, insert (1) 7mm fiber washer and (1) 1/4-20x1/2” screw as shown (A). • Inside firebox, insert (3) 7mm fiber washers and (3) 1/4-20x1/2” screws as shown (B). •...
  • Page 25 • Attach side burner bezel and valve with #8x3/8” SS screws. (A). • Place side burner into shelf. Make sure valve is inside side burner tube. Attach side burner with wing nut (B). Hook venturi clip to side burner tube and around manifold. Attach side burner ignitor wire to ignitor as shown (C). •...
  • Page 26 • Place heat tents over tube burners and the heat tent for sear burner over sear burner by inserting tabs into slots in front of firebox. Opposite ends of heat tents rest on pins in back of firebox. Heat Tent, F/Sear Burner (Stainless Steel) Heat Tent...
  • Page 27 • Attach the heat shield to grease tray with #8x3/8” sheet metal screws (A). • Place grease pan into grease tray, then place the tray into the cart (B). Heat Shield #8x3/8" Grease Tray Sheet Metal Screws Qty. 4 CAUTION Grease Tray Failure to install grease tray and grease pan will cause hot grease to...

  • Page 28: Troubleshooting

    DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator.
  • Page 29 Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light ELECTRONIC IGNITION: using ignitor. • No spark, no ignition noise. • See Section I of Electronic Ignition System. (See Electronic Ignition Troubleshooting also) • No spark, some ignition noise. • See Section II of Electronic Ignition System. •...
  • Page 30 Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause Check Procedure Prevention/Solution SECTION I No sparks appear at • Battery not installed • Check battery orientation. • Install battery (make sure that “+” and “–” any electrodes when properly. connectors are oriented correctly, with “+” end up Electronic Ignition Button and “–”...

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