Use these instructions to operate and maintain the equipment. The narrower column on the outside contains additional information such as warnings, special notes, and defini- tions. Refer to it for safety notes and other information. E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310...
IMPORTANT An IMPORTANT alert with the damage alert symbol indi- cates a situation that may result in damage to the equipment. Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs...
The machine can be supplied with cus- tomized cooling spray attachments that use tap water or other available coolant. The diamond wire saw has three hydraulic drive circuits: E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310...
Various wire saw models are available, each designed to cut NOTE a range of pipe sizes. All models operate in a similar man- ner. However, the WS-8460 model has some different fea- The model name indicates tures, which are highlighted throughout this manual.
The wire is a custom-made loop for the size of the saw. Spare wires can be ordered from E.H. Wachs. Feed System A feed drive mechanism on the main frame of the machine drives the bow and cutting system up and down to perform the cut and retract the bow after cutting.
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Diamond Wire Saw User’s Manual NOTE Feed screw Saw bow The WS-8460 has four feed rails, as shown below. The other models have three rails. Feed rails Feed rails Figure 1-2. The saw bow moves on three feed rails on the frame.
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Feed control actuator Tension spring Tension wheel Figure 1-5. The actuator controls the feed rate by measuring the deflection of the cutting wire. E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310...
Figure 1-6. The photo shows the wire saw in position for clamping on a test workpiece. When the hydraulic cylinder is extended, the clamp arm pivots and closes on the pipe. Both clamping arms operate together. Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs...
Figure 1-8. The front mounting shoes are shown. Topside Control Panel Figure 1-9 illustrates the controls used to operate the subsea wire saw. Chapter 3 includes detailed instructions. E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310...
A rigging instruction label is attached to the top of the machine frame on WS-164 through WS-5230 models. See the end of this section for information on rigging the WS- 8460 model. Figure 1-10. The rigging label is on top of the frame. Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs...
Figure 1-12. To position the machine horizontally on the pipe, attach to the two lift bar hooks and the front hook on the top. E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310...
Diamond Wire Saw User’s Manual Rigging the WS-8460 You can lift the WS-8460 saw vertically, or in either hori- zontal orientation. See the following figures for lift points. Lift horizontally from these three points Lift vertically from this point only Figure 1-13.
Chapter 2, Safety Chapter 2 Safety In This Chapter The E.H. Wachs Company takes great pride in designing PERATOR AFETY and manufacturing safe, high-quality products. We make user safety a top priority in the design of all our products. AFETY...
ALWAYS READ PLACARDS AND LABELS. Make sure all placards, labels, and stickers are clearly legible and in good condition. You can purchase replacement labels from E.H. Wachs Company. • KEEP CLEAR OF MOVING PARTS. Keep hands, arms, and fingers clear of all rotating or moving parts.
Federal OSHA regulations, 29 Code of Federal Regulations, Section 1910.95, Occupational Noise Exposure and ANSI S12.6 Hearing Protectors. AFETY ABELS There is no safety labeling on the subsea wire saw. E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310...
ERFORMING THE start lines will be offset. EMOVING THE ACHINE Figure 3-1. With no tension on the wire, the feed actuator start lines will be offset. E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310...
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You should be able to deflect the wire fairly easily by pushing it up between the idler wheels. Push it in far enough to compress the tension spring, and make sure the actuator rod extends into the slot in the shaft. Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs...
18” to 22” (457-559 mm) 22” to 26” (559-660 mm) 26” to 30” (660-762 mm) Figure 3-5. The photo shows the size stamps on the WS-3012 model. The pin is in the 26-30” position. Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs...
24” to 28” (610-711 mm) 28” to 32” (711-813 mm) 32” to 36” (813-914 mm) Figure 3-6. The photo shows the size stamps on the WS-3616 model. The pin is in the 16-20” position. E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310...
46” to 52” (1168-1321 mm) Figure 3-7. The photo shows the size stamps on the WS-5230 model. The pin is in the 46-52” position. WS-8460 Pipe Size Settings Table 5 and Figure 3-8 describe the pipe size settings for the WS-8460 model.
72” to 78” (1829-1981 mm) 78” to 84” (1981-2134 mm) Figure 3-8. The photo shows the size stamps on the WS-8460 model. The pin is in the 78-84” position. Positioning the Clamp Arms Make sure the saw is sitting horizontally on a level surface before you adjust the clamp arms.
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Figure 3-10. Insert the forked pin through the hole pair for the pipe size range (in this case, 46-52”) you are cutting. Insert the spring clips in the forked pin on the front of the machine. Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs...
Clamp circuit circuit return return return Figure 3-11. Attach the hydraulic hoses as shown. The ports marked “A” are pressure lines from the TCP; the ports marked “B” are return lines to the TCP. E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310...
Repeat the clamp sequence three times. The pressure stays above 1700 psi. If it should hold above 1700 psi. gets too low, stop the machine and reclamp it to the pipe. Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs...
Figure 3-12. Push the feed flow lever down to supply power to the feed drive. Set the feed speed knob to 2.5 gpm. Figure 3-13. Push the feed speed knob down to 2.5 gpm. E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310...
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Start with the cutting speed knob at 18 gpm. Visually NOTE ensure that the wheels are spinning. At the minimum operating speed, the drive wheel will be spinning at about 1500 RPM. Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs...
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Continue until the wire has completely severed the NOTE pipe. The feed drive will travel Pull the feed flow lever up to turn off the feed drive. about 2 inches beyond the bottom of the largest pipe size. E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310...
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Pull the cutter flow lever up to turn off the cutter drive. Figure 3-17. Pull the cutter flow lever up to turn off the cutter. Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs...
Push the feed flow lever down to open the feed circuit. Figure 3-19. Push the feed flow lever down to supply power to the feed drive. Push the feed speed knob down to 6.5 gpm (maximum flow). E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310...
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Figure 3-21. Pull the feed flow lever up to turn off the feed drive. Rig the shackles to the overhead lift. Lift just enough to put tension on the chains and secure the machine. Push the clamping direction knob to the RETRACT position. Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs...
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Pull the clamping flow levers back up. Lift the machine off the pipe. Move it to the next cut- ting location or bring it topside if you are finished. E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310...
Figure 4-1. Each wheel hub has a grease fitting. Pump AquaLube into the grease fittings on the feed gears, feed motor, and feed block (4 fittings). CAUTION Do not directly apply lubricant to the feed screw. E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310...
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Figure 4-3. Grease the fitting at the bottom of the feed screw. Pump AquaLube into the grease fittings on the cylin- der rod ends until grease is visible. Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs...
Start with the saw bow retracted all the way to the top of the frame. See special instructions at the end of this section for the WS-8460 model. Turn the tension knob on the drive wheel fixture all the way down to release the tension on the wire.
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The drive wheel fixture is stamped with an arrow show- ing the direction of rotation. Figure 4-8. Install the wire so that the arrows point in the direction of travel, as shown. Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs...
Chapter 3. Mounting the Wire on the WS-8460 The WS-8460 has an additional idler wheel next to the drive wheel. This idler wheel needs to be removed to replace the cutting wire.
They may wear out after extensive use, or be dam- aged if the saw malfunctions. If necessary, replace them using the following procedure. The tension wheel and 2 idler wheels are identical. The drive wheel is assembled differently than the others. Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs...
Remove the 12 screws holding the side plate in place. something that supports the You only need to remove one side plate. side plate, with a gap for the hub shaft to keep it from sit- ting on the shaft. E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310...
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Remove the old wheel liner. You may have to pry it loose with a screwdriver. Figure 4-13. Pull the liner off the wheel. You may have to pry it with a screwdriver to get it loose. Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs...
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If you removed the shaft, replace it through the center of the wheel. Figure 4-15. Replace the shaft through the center of the wheel. Replace the side plate. Line up the holes in the plate with the holes in the wheel. E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310...
Loosen the set screws in the stop collars on the pivot pin and remove the pin from the frame. Be careful not to lose the stop collars. Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs...
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Tension rod Spacer bolt Hub bolt Top plate mounting bolt Figure 4-18. Remove the nut (on the bottom) of the tension rod mounting bolt, and remove the bolt. E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310...
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Holding the pivot pin in place, position the stop col- lars against the mounting plates and tighten the set screws. Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs...
For this procedure, you will need to access the tension con- trol mechanism assembly and the spring tension assembly. Figure 4-20 shows the location of these assemblies on the saw. E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310...
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14 and Nut is Item 9 on drawing 10-010-00-435, with parts lists are included in shown in Figure 4-21. Chapter 5. cross-section Figure 4-21. The drawing illustrates the components of the spring assembly. Item 2 is the spring assembly cylinder. Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs...
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Figure 4-22) and the sight tube bypass ball valve (Item 11 in Figure 4-22). Slowly cycle the tension control assembly cylinder (Figure 4-22) back and forth 10 times. Close the frame bypass ball valve (Item 10 in Figure 4-22). E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310...
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Figure 4-22). Cycle either cylinder once; there should be no delayed movement of the other cylinder. If some “sponge” exists, repeat steps 5 through 16. Re-install both cylinders by reversing steps 2 and 3. Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs...
NFORMATION RAWINGS AND ARTS ISTS To place an order, request service, or get more detailed information on any E.H. Wachs products, call us at one of the following numbers: U.S. 800-323-8185 International: 847-537-8800 You can also visit our Web site at: www.ehwachs.com...
Warranty Information Enclosed with the manual is a warranty card. Please fill out the registration card and return to E.H. Wachs. Retain the owner’s registration record and warranty card for your information.
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Lifting Tube 10-010-52-420 Clamp Assembly 10-010-52-421 Adjustable Clamp with Actuator 10-010-52-430 Bow Frame 10-010-52-224B Bulkhead Plate Table 6: WS-8460 Drawings Drawing Number Description 08-031, p. 1 General Arrangement 08-031, p. 2 Clamp Configuration Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs...
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ANGULAR 15 MIN. SIZE DWG. NO. REV. 10-010-00-412 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
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ANGULAR 15 MIN. SIZE DWG. NO. REV. PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE 10-010-00-418 SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
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ANGULAR 15 MIN. SIZE DWG. NO. REV. 10-010-00-419 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
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SCALE 2 : 1 SIZE DWG. NO. REV. PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE 10-010-00-431 SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
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ANGULAR 15 MIN. SIZE DWG. NO. REV. PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE 10-010-00-432 SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
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SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING. THREE PLACE DECIMAL .005 DO NOT SCALE DRAWING. SIZE REV. PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE 10-010-00-433 SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE...
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ANGULAR 15 MIN. SIZE DWG. NO. REV. 10-010-00-434 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
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ANGULAR 15 MIN. SIZE DWG. NO. REV. PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE 10-010-00-435 SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
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ANGULAR 15 MIN. SIZE DWG. NO. REV. PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE 10-010-16-411 SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
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ANGULAR 15 MIN. SIZE DWG. NO. REV. 10-010-16-413 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
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ANGULAR 15 MIN. SIZE DWG. NO. REV. PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE 10-010-16-418 SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
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DO NOT SCALE DRAWING. SIZE REV. 10-010-16-419 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
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ANGULAR 15 MIN. SIZE DWG. NO. REV. 10-010-16-224B PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
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ANGULAR 15 MIN. SIZE DWG. NO. REV. PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE 10-010-30-411 SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
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ANGULAR 15 MIN. SIZE DWG. NO. REV. 10-010-30-413 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
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ANGULAR 15 MIN. SIZE DWG. NO. REV. PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE 10-010-30-421 SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
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ANGULAR 15 MIN. SIZE DWG. NO. REV. PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE 10-010-30-430 SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
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ANGULAR 15 MIN. SIZE DWG. NO. REV. 10-010-30-224B PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
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ANGULAR 15 MIN. SIZE DWG. NO. REV. PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE 10-010-36-410 SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
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ANGULAR 15 MIN. SIZE DWG. NO. REV. PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE 10-010-36-411 SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
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ANGULAR 15 MIN. SIZE DWG. NO. REV. 10-010-36-413 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
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ANGULAR 15 MIN. SIZE DWG. NO. REV. PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE 10-010-36-421 SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
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ANGULAR 15 MIN. SIZE DWG. NO. REV. PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE 10-010-36-430 SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
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ANGULAR 15 MIN. SIZE DWG. NO. REV. 10-010-36-224B PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
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ANGULAR 15 MIN. SIZE DWG. NO. REV. PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
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SCALE 1 : 4 SIZE DWG. NO. REV. 10-010-52-413 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
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SCALE 1 : 2 SIZE DWG. NO. REV. PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE 10-010-52-421 SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
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ANGULAR 15 MIN. SIZE DWG. NO. REV. 10-010-52-224B PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
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DWG. NO. REV. 08-031-SLO PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE Hydraulic interface fittings SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
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ANGULAR 15 MIN. SIZE DWG. NO. REV. 08-031-SLO PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.
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