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Use and Care Guide
Liquid Propane Gas Grill
Kenmore Model No. 415.16123801
Kmart Item No. 640-641215405
This Grill is for Outdoor Use Only
Read and follow all Safety, Assembly,
•
and Use and Care Instructions in this
Guide before assembling and cooking
with this grill.
Failure to follow all in structions in this
•
Use and Care Guide may lead to fire or
explosion, which could result in property
damage, personal injury or death.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
©2008 Sears, Roebuck and Co., All Rights Reserved
SAVE THESE INSTRUCTIONS!
Safety
•
Parts
•
Use and Care
•
Assembly
•
Assembly Questions?
Call 1-800-241-7548
Tools needed for assembly:
Adjustable wrench (not provided)
Screwdriver (not provided)
7/16" Combination wrench (not provided)
Rubber mallet
Printed in China
464310209
• 464311009
• 80018056 • 12-29-08
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Summary of Contents for Kenmore 415.16123801
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Page 1: Save These Instructions
Use and Care Guide Liquid Propane Gas Grill Kenmore Model No. 415.16123801 Kmart Item No. 640-641215405 This Grill is for Outdoor Use Only Safety • Parts • Use and Care • Read and follow all Safety, Assembly, • Assembly •... -
Page 2: For Your Safety
DANGER WARNING CALIFORNIA PROPOSITION 65 If you smell gas: 1. Combustion by-products produced when using 1. Shut off gas to the appliance. this product contain chemicals known to the State of 2. Extinguish any open flame. California to cause cancer, birth defects, and other 3. -
Page 3: Table Of Contents
Kenmore Grill Warranty ....... 3 Use and Care ........4-10 Five-Year Limited Warranty on Burners Parts List . -
Page 4: Use And Care
LP Cylinder USE AND CARE • The LP cylinder used with your grill must meet the following requirements: • Use LP cylinders only with these required measurements: 12" DANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. - Page 5 LP Tank Exchange Connecting Regulator To The LP Tank 1.LP tank must be properly secured onto grill. (Refer to •Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
- Page 6 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP tank. 3.Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
- Page 7 Safety Tips WARNING Before opening LP cylinder valve, check the coupling nut for tightness. When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. Injury: Never move grill while in operation or still hot.
- Page 8 Burner Flame Check WARNING •Remove cooking grates and flame tamers. Light burners, rotate knobs from HIGH to LOW. You should see a smaller flame in Turn controls and gas source or tank OFF when not LOW position than seen on HIGH. Perform burner flame check in use.
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Page 9: Spider Alert
Cleaning the Burner Assembly CAUTION Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder. SPIDER ALERT! 2. Remove cooking grates and flame tamers. 3. - Page 10 Indirect Cooking Food Safety Poultry and large cuts of meat cook slowly to perfection on the Food safety is a very important part of enjoying the outdoor grill by indirect heat. The heat from selected burners circulates cooking experience. To keep food safe from harmful bacteria, gently throughout the grill, cooking meat or poultry without the follow these four basic steps: touch of a direct flame.
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Page 11: Parts List
PARTS LIST Key Qty Description Part# Key Qty Description Part# 1 LEFT LEG ASSEMBLY 1 SWING AWAY GRATE 80008566 80008532 1 MATCH HOLDER 80004320 1 BUTTON, F/ EI MODULE 80014444 1 RIGHT LEG ASSEMBLY 1 CLIP, F/ GREASE CUP 80014375 80000271 1 BOTTOM SHELF 1 GREASE CUP... -
Page 12: Parts Diagram
PARTS DIAGRAM 12 • 464310209 • 464311009... -
Page 13: Assembly
Bottom Shelf to Legs Place bottom shelf end with cut out hole for LP cylinder between legs with axle holes. Attach to right and left leg assemblies with (4)1/4-20x1-1/2" screws and 1/4-20 flange nuts. Tighten securely. 1/4-20 Flange nuts Qty. 4 Match Holder 1/4-20x1-1/2"... - Page 14 Wheels and Leg Extenders to Cart Turn assembly upside down. Insert axle rod through wheel, wheel spacer, legs, wheel spacer and other wheel. Attach with (1) Axle washer and hitch pin. Hammer leg extenders into right legs. Hitch Pin Wheel Spacer Qty.
- Page 15 Front Panels Stand cart upright. Attach back brace to top of cart with (4) #8x3/8" self-tap screws. Attach lower front panel to lower half of cart with (4) #8x3/8" self-tap screws. Attach upper front panel to upper half of cart with (4) #8x3/8” self-tap screws. Back Brace #8x3/8"...
- Page 16 Grill Head to Cart Stand cart upright. This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart. Make sure the regulator hose is hanging outside the cart. Attach with (4) 1/4-20x1/2"...
- Page 17 Right Side Shelf Hook side wall of shelf over support brackets on side of firebox (A). 7mm fiber washers 1/4-20x1/2" screws Insert (2) through inside front of firebox and (2) through outside back of firebox for each side as shown (B). Attach shelf with (4) 1/4-20 flange nuts (C).
- Page 18 Side Burner Shelf Hook side wall of side burner shelf over support brackets on side of firebox (A). fiber washers 1/4-20x1/2" screws (B). Inside firebox insert as shown Attach shelf using fiber washers and 1/4-20 flange nuts on each side (C). 1/4-20x1/2"...
- Page 19 Sideburner Valve, Sideburner, Sideburner Bezel, Ignitor Wire, Control Knob Position valve behind fascia and line up holes. Insert (1) of the #8-32x3/8” stainless steel screws, do not fully tighten. and position as shown (A). Slip bezel under inserted screw Line up other hole and insert screw #8-32x3/8” through bezel and into valve. Tighten both securely.
- Page 20 Heat Shield Attach heat shield to firebox with (2) #8-3/8” self-tap screws. Heat Shield #8x3/8" self-tap screws Qty. 2 Lid removed for clarity 20 • 464310209 • 464311009...
- Page 21 Heat Diffusers Place heat diffusers over burners by inserting tabs into slots in front of firebox. Opposite ends of heat diffusers rest on pins in back of firebox. Cooking Grate and Swing Away Place cooking grates onto grate rests. Insert ends of Swing Away pivot wire into holes in sides of grill lid. Insert ends of Swing Away leg wire into holes in sides of firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back.
- Page 22 Grease Cup Clip and Grease Cup Hang grease cup clip from bottom of firebox and place grease cup into grease cup clip. CAUTION Failure to install grease cup clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage. Grease Cup Clip Grease Cup LP Tank...
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Page 23: Troubleshooting
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from •Damaged hose. •Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator. - Page 24 Troubleshooting (continued) Problem Possible Cause Prevention/Solution ELECTRONIC IGNITION: Burner(s) will not light using ignitor. •No spark, no ignition noise. • See Section I of Electronic Ignition System. (See Electronic Ignition Troubleshooting also) •No spark, some ignition noise. • See Section II of Electronic Ignition System. •Sparks, but not at electrode or at full •...
- Page 25 Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause Check Procedure Prevention/Solution SECTION I No sparks appear at •Battery not installed •Check battery orientation. •Install battery (make sure that “+” and “–” any electrodes when properly. connectors are oriented correctly, with “+” end up and “–”...
- Page 26 NOTES 26 • 464310209 • 464311009...
- Page 27 NOTES 464310209 • 464311009 • 27...
- Page 28 Get it fixed, at your home or ours! Your Home For expert troubleshooting and home solutions advice: www.managemyhome.com For repair – in your home – of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner’s manuals that you need to do-it-yourself.