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Assembly Instructions/Use and Care Manual
LiquidPropane GasGrill
Model No. 415.16105
This Grill is For
Outdoor Use Only
®
, Read this manual
before
cooking
on
grill.
Failure
to follow
all
manufacturer's
instructions
could
result
in fire or explosion
which
could
cause
property
damage,
personal
injury or death.
, Combustion
by=products
produced
when
using this product
contain
chemicals
known
to the State of
California
to cause cancer,
birth
defects,
or other reproductive
harm.
CAUTION
, Read and follow
all Safety
Statements,
Assembly
instructions
and Use & Care Directions
before
attempting
to assemble
and cook.
, Some
parts may contain
sharp edges,
especially
as noted
in these
instructions.
Wear protective
gloves
if necessary.
• Parts
• Assembly
• Safety Rules
• Use and Care
• Troubleshooting
• Espahol
Assembly
Questions?
Call 1=800=241=7548
Parts Ordering:
Call 1=800=4=MY=HOIVlE ®
To InstalledAssembler:
Leave
these
instructions
with
consumer.
To Consumer:
Keep
this
manual
for future
reference.
Sears,
Roebuck
and
Co.,
Hoffman
Estates,
IL 60179
U.S.A.
(#2006 Sears, Roebuck and Co., All Rights Reserved
Printed in China
464720907. 80009271 • 01-18-07
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Summary of Contents for Kenmore 415.16105
- Page 1 Assembly Instructions/Use and Care Manual ® LiquidPropane GasGrill Model No. 415.16105 This Grill is For Outdoor Use Only , Read this manual before cooking grill. Failure to follow manufacturer's instructions could result in fire or explosion which could cause property damage, personal injury or death.
- Page 2 Safety Symbols The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual. If you smellgas: 1. Shut off gasto the appliance. 2. Extinguish any openflame. DANGER: Indicates an imminently hazardous situation 3.
- Page 3 Congratulations on making a smart purchase. Your new All warranty coverage is void if this grill is used for Kenmore®product is designed and manufactured for years of commercial or rental purposes. dependable operation. But like all products, it may require repair from time to time.
- Page 4 LP Tank • The LP tank used with your grill must meet the following requirements: • Use LP tanks only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. , LP tanks must be constructed and marked in accordance with •...
- Page 5 LP Tank Exchange Connecting Regulator To The LP Tank , Many retailers that sell grills offer you the option of replacing 1. LP tank must be properly secured onto grill. (Refer to your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.
- Page 6 Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP tank. 3. Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
- Page 7 Safety Tips A Before opening LP tank valve, check the coupling nut for tightness. For Safe Use Of Your Grill And To Avoid Serious A When grill is not in use, turn off all control knobs and LP tank injury: valve.
- Page 8 Sideburner ignitor Lighting ignitor Lighting 1. To ignite SIDEBURNER, turn knob to ..€ _ HIGH. A Do not lean over grill while lighting. 2. Push IGNITOR button rapidly. 1. Open lid during lighting. 3. If sideburner does NOT light in 5 seconds, turn knob to OFF, wait 5 minutes, then repeat lighting procedure.
- Page 9 I1 ! c ,o. II ! Turning Grill Off . Turn all knobs to OFF position. Turn LP tank off by turning OPD hand wheel clockwise to a full stop. SPIDER ALERT! Ignitor Check • Turn gas off at LP tank. Press and hold ignitor button. "Click" should be heard and spark seen each time between collector GAS COLLECTOR BOX &...
- Page 10 Storing Your Grill Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner , Clean cooking grates. assembly or if you have trouble igniting grill. , Store in dry location. Turn gas off at control knobs and LP cylinder, , When LP tank is connected to grill, store outdoors in well- Remove cooking grate and heat tent.
- Page 11 Descri t i_ ....Part # Description ....Part # Firebox....80018066 UpperLeft Leg ....80010075 LowerLeft Leg ....80010079 5 MM FiberWasher ..HFWM51D90DFB #10-24x2"Screw .... HMS19824200CPNBZC ControlKnob....80009706 #10-24Nut ....HHNO1924MNBD SideburnerShelf..... 80012225 TankRetainerSide Brace..80010078 SideburnerPan....80006246 MatchHolderwithChain..
- Page 12 "4 18z- 12. 464720987...
- Page 13 Place left upper leg as shown (A). NOTE:Lower left leg has two large holes at the bottom. In front, attach upper leg, tank Left Leg retainer bracket side brace and lower leg with #10-24x1-1/4"screw and #10-24flange nut (B). In back, place screw #10-24x1-1/4"screw and #10-24flange nut.
- Page 14 Right Leg [] Placeright upper legas shown(A)= Attach upperleg and lowerlegwith #10-24×14/4"screwsand #10-24flange nuts (B)= [] Attachsupport bracket with #10o24×1=1/4" screwsand #10-24flange nuts= UpperRightLeg De net tighten thisscrewand flange nut until step4 Front Correctlyassembledrightleg Lower RightLeg Qty:4 Qty:4 SupportBracket 14,464720907...
- Page 15 [] Hooktank e×clusionwire intolegs withopeningfor LPcylinderon tank bracketside= Tank ExclusionWire TankExclusionWire Tank Bracket Lay front legs down on the floor° Upperand Lower Panels [] Slideupperpanelwith holes for condimentbasket underlegs.Attachwith#10°24x2"screwsand flange nuts. [] Fit lowerpanelaround tank exclusion wire and attach with #10-24x2"screwsand flange nuts. Qty:8 464720907*15...
- Page 16 Wheels,LegExtendersand Back Braces to Cart Turn assembly upside down. On both sides remove screws and nuts from tank retainer and support brackets as shown. Attachback braces with #10- 24x1-1/4"screws and #10-24flange nuts. Insert axle rod into wheel, legs and other wheel. Attachwith a wheel bushing and hitch pin. Qty: 1 Axle Rod Wheel...
- Page 17 Attachvalve/hose/regulator assembly to control panel with #10-24×1/2"screws. Valve/Hose/Regumator and ignitor Attach ignitorto controm panel using the stampednut that's provided. Ignitor Qty:2 Stam Valve/Hose/Regulator Heat Shield [ Attachheatshieldwith #10-24xl/2"screwsand #10-24flange nuts.NOTE:Regulator and hosecome out by the heatshield. Heat Shield Qty:2 Qty:2 464720907•...
- Page 18 Tank Retainer [] inserttank retainerintobracketand securewith wingscrew. Qty:l Burner, Firebox and Control Knobs [] Placeburnerassembly intofirebox (A). Fastenthe burnerassembly to the firebox using 5ramfiber washersand #1(}-24x1/2"screws,insert5turnfiber washerand #10o24x1-1/4" screwsintoeachside of firebox, insidefirebox attach #10-24flangenuts to screws. [] Placefirebox onto upperfirebox supports.Makesureburnertubes are correctlyengaged(B). ifburner is not leveledfrom left to right, adjust the two screwsattaching valveto controlpanel.Attachshort ignitorwire to ignitor(B).
- Page 19 Shelves insertmounting brackets intoshelf supportswith #10-24xl/2" screws(A). Attach mounting brackets to front of meg w ith 1/4"-20xl/2" screws. Back of meg w ith 1/4-20x1-1/4"screw and 1/4"-20flange nuts (B). Qty:4 Qty:8 Qty:4 Qty:4 Mounting Bracket ShelfSupport Shelf 464720907,19...
- Page 20 Sideburner Attach sideburner valve with #10-24xl/2" screws (A). Placesideburner intoshelf. Attach sideburner pan with #8-32x3/8"self-tap screws and ID5mm,OD9mmfiber washers (B). Makesure vamve isinsidesideburner tube. Attach sideburner with #8-32wing nut and IDSmm,OD9mmfiber washer. Hook burner clip to sideburner tube and around manifold. Attach sideburner ignitorwire (C). Press sideburner control knob ontovalve stem and sideburner grate onto shelf (D).
- Page 21 LowerHinges [] Attachlowerhingesto backof fireboxusing#10o24xl/2"screws,5ramfiber washersand #10-24flange nuts=The centerfiat portionof the hingeshouldbe at the bottom(see inset)= Qty:8 Qty:4 Lower H inge Qty:4 Lid Handleand UpperHinges [] AttachhandJe to lidwith 7ramfiber washersand #10o24xl/2"screws= [] Attachupperhinges to backof lid using#10o24x1/2" screws, 5ramfiber washersand #10-24flange nuts.Hinges shouldcurvedownwardwhenproperlyinstalled.
- Page 22 Place lid assembly onto firebox, aligning hinges. Hinges on lid fit inside hinges on firebox. Secure using two hinge pins and hitch pins. Qty:2 Qty: 2 Heat Tent Place heat tent into firebox. Heat Tent 22,464720907...
- Page 23 Cooking Grate Placegrate intofirebox. Cooking Swing Away Insert ends of Swing Away pivot wire into holes in sides of grill lid. insert ends of Swing Away leg wire into holes in sides of firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are on top, Swing Away is installed upside-down.
- Page 24 Grease Cup Clip and Grease Cup Hang grease cup clip from bottom of firebox and place grease cup into grease clip. W c.uT,o. Failureto installgrease cup clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage. GreaseCup Clip GreaseCL LP Tank...
- Page 25 Troubleshooting EMERGENCIES: if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gasleakingfrom , Damagedhose. , Turnoff gasat LP tank. If hoseis cut or cracked,replace cracked/cut/burned valve/hose/regulator. See LP TankLeakTestand Connecting hose.
- Page 26 Troubleshooting (continued) , Push-button sticksat bottom.. Burner(s) w ill not light , Replaceignitor. usingignitor. , Sparkingbetweenignitorand electrode. , Inspectwire insulationand properconnection.Replacewires if insulationis broken. Bumer(s) will not , See "GAS ISSUES:"on previouspage. matchlight. , Impropermethodof match-lighting. , See"Match-Lighting" s ectionof Useand Care. Suddendrop in gas , Outof gas.
- Page 27 Page lank Intentionally 464720907,27...
- Page 28 Your Home For repair-in your home-of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacementparts,accessoriesand owner's manualsthat you need to do-it-yourself. For Sears professional i nstallationof homeappliances and items likegaragedoor openersand water heaters.