Kenmore 415.16110800 Use And Care Manual

Liquid propane gas grill
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Use and Care Guide
Liquid Propane Gas Grill
Kenmore Model No. 415.16110800
This Grill Is For
Outdoor Use Only
WARNING
• Read this manual before cooking on
grill. Failure to follow all
manufacturer's instructions could
result in fire or explosion which could
cause property damage, personal
injury or death.
• Combustion by-products produced
when using this product contain
chemicals known to the State of
California to cause cancer, birth
defects, or other reproductive harm.
CAUTION
• Read and follow all Safety
Statements, Assembly Instructions
and Use & Care Directions before
attempting to assemble and cook.
• Some parts may contain sharp edges,
especially as noted in these
instructions. Wear protective gloves
if necessary.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
©2007 Sears, Roebuck and Co., All Rights Reserved
• Parts
• Assembly
• Safety Rules
Assembly Questions?
Call 1-800-241-7548
Parts Ordering:
Call 1-800-4-MY-HOME
To Installer/Assembler: Leave
these instructions with
consumer.
To Consumer: Keep this
manual for future reference.
Printed in China
• Use and Care
• Troubleshooting
®
464810408 • 80015569 • 11-15-07

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Summary of Contents for Kenmore 415.16110800

  • Page 1 Use and Care Guide Liquid Propane Gas Grill Kenmore Model No. 415.16110800 This Grill Is For Outdoor Use Only WARNING • Read this manual before cooking on grill. Failure to follow all manufacturer’s instructions could result in fire or explosion which could cause property damage, personal injury or death.
  • Page 2: For Your Safety

    DANGER WARNING CALIFORNIA PROPOSITION 65 If you smell gas: 1. Combustion by-products produced when using this product contain chemicals known to the State of 1. Shut off gas to the appliance. California to cause cancer, birth defects, and other reproductive harm. 2.
  • Page 3: Table Of Contents

    Kenmore Grill Warranty ....... 3 Any burner that rusts through during the warranty period will Use and Care .
  • Page 4: Use And Care

    LP Cylinder USE AND CARE • The LP cylinder used with your grill must meet the following requirements: • Use LP cylinders only with these required measurements: 12" DANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.
  • Page 5 LP Tank Exchange Connecting Regulator To The LP Tank 1. LP tank must be properly secured onto grill. (Refer to • Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.
  • Page 6 Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP tank. 3. Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 7 Safety Tips WARNING Before opening LP cylinder valve, check the coupling nut for tightness. For Safe Use Of Your Grill And To Avoid Serious When grill is not in use, turn off all control knobs and LP Injury: cylinder valve. Never move grill while in operation or still hot.
  • Page 8 Main burner Ignitor Lighting Before Your First Cookout Do not lean over grill while lighting. • Light burners, check to make sure they are lit, close the lid and 1. Open lid during lighting. warm up grill on HIGH for 15 minutes. This curing of paint and Turn ON valve from source or tank.
  • Page 9: Ignitor Check

    Turning Grill Off CAUTION • Turn all knobs to OFF position. Turn LP tank off by turning OPD hand wheel clockwise to a full stop. Ignitor Check SPIDER ALERT! • Turn gas off at LP tank. Press and hold ignitor button. "Click" should be heard and spark seen each time between collector GAS COLLECTOR box or burner and electrodes.
  • Page 10 Storing Your Grill Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner • Clean cooking grates. assembly or if you have trouble igniting grill. • Store in dry location. 1. Turn gas off at control knobs and LP cylinder. •...
  • Page 11: Parts List

    PARTS LIST – Modelo No. 415.16110800 Description ......Part # Description ......Part # Upper Leg .
  • Page 12: Parts Diagram

    PARTS DIAGRAM – Modelo No. 415.16110800 12 • 464810408...
  • Page 13 ASSEMBLY – Modelo No. 415.16110800 Left Leg ‘ Place one upper leg as shown . NOTE: Left front and left back legs do not have leg extenders. In front, attach upper leg, side brace and left front leg (curve) with #10-24x1-1/4" screw and #10-24 flange nut. In back, attach upper leg, side brace and left back leg (straight) with #10-24x1-1/4"...
  • Page 14 Tank Exclusion Wire “ Hook tank exclusion wire into legs with opening for LP cylinder on side brace side. Side Brace Larger opening side Tank Exclusion Wire Upper and Lower Panels Lay front legs down on the floor. ‘ Fit upper panel with two tabs between legs. Attach with #10-24x2" screws and #10-24 flange nuts.
  • Page 15 Back Braces to Cart “ Remove previously attached screws and nuts from upper legs as shown. Attach back braces with #10-24x1-1/4" screws and #10-24 flange nuts. Back Brace Side Brace Remove screws and #10-24x1-1/4" nuts to attach back brace Screw Qty.
  • Page 16 Control Panel and Upper Firebox Supports ‘ Stand cart upright. “ In front, fit control panel between left and right legs. Insert #10-24x2" screws to hold panel in place. Place upper firebox supports onto screws making sure angle side is facing the front and attach with #10-24 flange nuts. ‘...
  • Page 17 Heat Shield 5 5 9 ‘ Attach heat shield with #10-24x1/2" screws and #10-24 flange nuts. Heat Shield #10-24X1/2” Screw Qty. 2 #10-24 Flange Nut Qty. 2 Tank Retainer ‘ Insert tank retainer into side brace and secure with wing screw. Wing Screw Qty.
  • Page 18 Burner, Firebox and Control Knobs ‘ Place burner assembly into firebox (A). Fasten the burner assembly to the firebox using 5mm fiber washers and #10-24 x 1/2” machine screws. ‘ Place firebox onto upper firebox supports with burner tubes below heat shield. Make sure burner tubes are correctly engaged . If burner is not leveled from left to right, adjust the two screws attaching valve stems to control panel.
  • Page 19 Shelves ‘ Insert mounting brackets into side shelf supports with #10-24x1/2" screws (A). ‘ Attach back of leg with 1/4"-20x1-1/4" screws and1/4"-20 flange nuts. Do not fully tighten. Attach mounting brackets to front of leg with 1/4"-20x1/2" screws (B). Fully tighten all screws. ‘...
  • Page 20 Sideburner ‘ Attach sideburner valve with #8-32x3/8" machine screws (A). ‘ Attach sideburner pan with #8x3/8" self-tap screws and 5mm ID 9mm OD fiber washers. Place sideburner into shelf (B). ‘ Make sure valve is inside sideburner tube. Attach sideburner with wing nut and 5mm ID 9mm OD fiber washer. Insert one end of burner clip into hole in sideburner tube and hook other end around valve manifold.
  • Page 21 Lower Firebox Hinges ‘ Attach lower hinges to back of firebox using #10-24x1/2" screws, 5mm fiber washers and #10-24 flange nuts. The center flat portion of the hinge should be at the bottom (see inset). 5mm Fiber Washers #10-24 Flange Nut Qty.
  • Page 22 ‘ Place lid assembly onto firebox, aligning hinges. Hinges on lid fit inside hinges on firebox. Secure using two hinge pins and hitch pins (See inset ). Hitch Pins Qty. 2 Hinge Pins Qty. 2 Heat Diffuser ‘ Place heat diffuser over screws in firebox. Heat Diffuser 22 •...
  • Page 23 Cooking Grate ‘ Place grate into firebox. Cooking Grate Swing Away ‘ Insert ends of Swing Away pivot wire into holes in sides of grill lid. Insert ends of Swing Away leg wire into holes in sides of firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are on top, Swing Away is installed upside-down.
  • Page 24 Grease Cup Clip and Grease Cup ‘ Hang grease cup clip from bottom of firebox and place grease cup into grease cup clip. CAUTION Failure to install grease cup clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage.
  • Page 25: Troubleshooting

    Troubleshooting EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from • Damaged hose. • Turn off gas at LP tank. If hose is cut or cracked, replace cracked/cut/burned valve/hose/regulator.
  • Page 26 Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light • Push-button sticks at bottom.. • Replace ignitor. using ignitor. • Sparking between ignitor and electrode. • Inspect wire insulation and proper connection. Replace wires if insulation is broken. • See “GAS ISSUES:” on previous page. Burner(s) will not match light.
  • Page 27: Troubleshooting

    Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause Check Procedure Prevention/Solution SECTION I No sparks appear at • Battery not installed • Check battery orientation. • Install battery (make sure that “+” and “–” any electrodes when properly. connectors are oriented correctly, with “+” end up and “–”...
  • Page 28 Get it fixed, at your home or ours! Your Home For repair–in your home–of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner’s manuals that you need to do-it-yourself.

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