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Havis-Shields KK-K9-D22-K Installation Instructions Manual

K-9 transportation kit 2005-2008 dodge magnum
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INSTALLATION INSTRUCTIONS KK-K9-D22-K
TOOLS REQUIRED:
Power Drill
Drill Bit Set
Standard Wrench Set
Standard & Metric Socket Set
Ratcheting Wrench
HARDWARE:
QTY: DESCRIPTION:
8
#10 x ¾" Stainless flat head screw
32
#10 x ¾" Stainless sheet metal screw
40
#10 x ½" Stainless sheet metal screw
8
#10 x ½" Stainless flat head screw
29
¼-20 x ½" Stainless carriage bolt
44
¼-20 Serrated nut
7
¼-20 x ¾" Stainless carriage bolt
8
¼-20 x ¾" Hex head bolt
4
¼" x ¾" Hex head lag bolt
1
Tube silver silicone
3
#10 x ¾ Sheet metal screw
COMPONENTS:
QTY:
DESCRIPTION:
1
Front Cage
1
Rear Cage
1
Floor
1
Ceiling
2
Front Cage Upper Lexan Fillers
2
Front Cage Lower Aluminum Fillers
2
Step Sill Aluminum Fillers
2
Rear Cage Lower Aluminum Fillers
2
Rear Cage Upper Aluminum Fillers
2
Aluminum Ceiling Fillers
2
(2-pc) Front Cage Brackets
2
Aluminum Door Panels
2
Hinging Window Guards w/brackets
1
Dome Light Kit
1
Rubber Mat
1
Rear-Mounting Foot
K-9 TRANSPORTATION KIT
2005-2008 DODGE MAGNUM
Screwdriver Set (Cordless powered)
Wire cutters
Wire Strippers
Crimping tool
Caulking gun
USED FOR:
Door Panel (top lip)
Door Panel
Fillers/Step sill
Window guard hinge
Basic unit assembly
Basic unit assembly
Lexan filler
Front cage bracket
Front cage bracket
Sealant
Dome light
PART #:
GSM34151
GSM34170
GSM34169
GSM34150
GSM32022
GSM30023
GSM32024
GSM33001
GSM33060-1
PRM97343
GSM33195
KK-K9-D22-K_INST_9-07

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Summary of Contents for Havis-Shields KK-K9-D22-K

  • Page 1 INSTALLATION INSTRUCTIONS KK-K9-D22-K K-9 TRANSPORTATION KIT 2005-2008 DODGE MAGNUM TOOLS REQUIRED: Power Drill Drill Bit Set Standard Wrench Set Standard & Metric Socket Set Ratcheting Wrench HARDWARE: QTY: DESCRIPTION: #10 x ¾” Stainless flat head screw #10 x ¾” Stainless sheet metal screw #10 x ½”...
  • Page 2 # Description 1. Front Cage 2. Rear Cage EXPLODED VIEW OF DODGE MAGNUM 3. Floor K-9 TRANSPORTATION KIT Item # 16 4. Ceiling 5. D.S Front Cage. Upper Lexan Filler 6. P.S. Front Cage Upper Lexan Filler 7. D.S. Front Cage Lower Aluminum Filler 8.
  • Page 3 # Description ASSEMBLED VIEW OF DODGE 1. Front Cage MAGMUM K-9 TRANSPORTATION KIT 2. Rear Cage Item # 14 3. Floor Item # 16 4. Ceiling 5. D.S Front Cage. Upper Lexan Filler 6. P.S. Front Cage Upper Lexan Filler 7.

  • Page 5: Tips For Installation

    Read all instructions before installing any Havis-Shields Equipment Corp products. Check for obstructions (Wire, brake lines, fuel tank, etc.) before drilling any holes! Use hardware provided with install kit TIPS FOR INSTALLATION: • Cordless drill with Phillips screw bit is recommended to help speed up installation time.
  • Page 6 • Place floor in vehicle and butt up to rear-mounting foot. 2. Mount Rear Cage: • Place rear cage on top of floor. • Attach rear-mounting foot to aluminum floor and rear cage using ¼-20 x ¾” Stainless carriage bolts and serrated nuts. •...
  • Page 7 5. Mount Aluminum Step sills • Center floor inside vehicle. • Front edge of floor will line up with front edge of step sill. Top of Step sill will mold to curve of trim. • Pre-drill and attach using #10 x ½” Stainless sheet metal screws. 6.
  • Page 8 7. Rear Lower Fillers • Position and attach to rear cage using #10 x ¾” Stainless sheet metal screws. • Filler lines up with bend on rear cage, • Attach to step trim using #10 x ¾” Stainless sheet metal screws. Note: apply pressure to filler panels while installing, in order to get a clean tight fit.
  • Page 9 10. Mount door panels: • Center so edges do not hang over. • Attach top lip of door panel to vehicles door using #10 x ¾” Stainless flat head screws. Be sure to use a 5/32” pilot and wax screw. •...
  • Page 10 11. Mount window guards: Note: window guards have holes around perimeter for permanent mounting. These holes are not used with hinge kit. They also come flat in shipping. The guard must be pre-bent (outward) so it fits the contour of the vehicles window frame. Do not use holes on side of window guard to mount with the hinge application! •...
  • Page 11 Note: Product is painted black for Demo purposes only. Product is shipped unpainted 13. Front Lower Aluminum Fillers: • Attach as shown using (3) ¼-20 x ¾” carriage bolts and serrated nuts. • Close door to position, then tighten. 14. Front Upper Lexan Fillers: •...