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The harman dvC-500 Coal Stoker
PlEASE rEAd ThIS ENTIrE mANuAl bEFOrE YOu INSTAll ANd uSE YOur NEw rOOm hEATEr. FAIlurE
TO FOllOw INSTruCTIONS mAY rESulT IN PrOPErTY dAmAgE, bOdIlY INjurY, Or EvEN dEATh.
SuITAblE FOr INSTAllATION IN mObIlE hOmES.
IF ThIS hArmAN STOvE IS NOT PrOPErlY INSTAllEd, A hOuSE FIrE mAY rESulT. FOr YOur SAFETY,
FOllOw INSTAllATION dIrECTIONS.
CONTACT lOCAl buIldINg Or FIrE OFFICIAlS AbOuT rESTrICTIONS ANd INSTAllATION INSPECTION
rEQuIrEmENTS IN YOur ArEA.
CONTACT YOur lOCAl AuThOrITY (SuCh AS muNICIPAl buIldINg dEPArTmENT, FIrE dEPArTmENT, FIrE
PrEvENTION burEAu, ETC.) TO dETErmINE ThE NEEd FOr A PErmIT.
dO NOT uSE mAkEShIFT COmPONENTS Or OThEr COmPrOmISES durINg INSTAllATION Or SErvICE.
Installation & Operating manual
SAFETY NOTICE
SAvE ThESE INSTruCTIONS.
r16
R1
#3-90-08311
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Summary of Contents for Harman DVC-500
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Page 1: Safety Notice
TO FOllOw INSTruCTIONS mAY rESulT IN PrOPErTY dAmAgE, bOdIlY INjurY, Or EvEN dEATh. SuITAblE FOr INSTAllATION IN mObIlE hOmES. IF ThIS hArmAN STOvE IS NOT PrOPErlY INSTAllEd, A hOuSE FIrE mAY rESulT. FOr YOur SAFETY, FOllOw INSTAllATION dIrECTIONS. CONTACT lOCAl buIldINg Or FIrE OFFICIAlS AbOuT rESTrICTIONS ANd INSTAllATION INSPECTION rEQuIrEmENTS IN YOur ArEA. -
Page 2: Serial Number
Please copy your serial number from the label on your stove to the box below. SErIAl NumbEr LISTED SOLID FUEL BURNING ROOM HEATER - MODEL: “DVC 500” Serial Number: W/N 03625 TESTED TO: ASTM E1509, and parts of UL127 TEST DATE: July, 1996 APPROVED FOR USE IN MANUFACTURED HOMES. -
Page 3: Table Of Contents
Warnings Introduction Assembly Installation Direct Vent Pipe DVC500 Microprocessor Control Operation Maintenance Fuel Wiring Diagram Control and Safety Sensors Parts Specifications Troubleshooting Please read this entire manual before you install and use your new room heater. Failure to follow instructions may result in property damage, bodily injury, or even death. -
Page 4: Warnings
CO detector. This is true for oil, gas, or wood burning products as well. (Never sleep in the same room with any coal burning stove.) wet Coal Freshly delivered coal is watered down to eliminate dust when loading and unloading. -
Page 5: Introduction
The dvC 500 is the most advanced coal stove ever put into production. however, there are places where it should not be installed. If the end of the flue pipe is: 1. -
Page 6: Assembly
fig. 3 Assembly 1. Install the hopper latch as shown at left. 2. Install 3 firebricks on the cast iron angle be- hind the grate as shown. 3. Cement in grates as shown below. This may already be done at the factory. 3 Bricks Grate Inserts... - Page 7 The glass in your Harman stove is a special ceramic glass. • Do not abuse the glass by striking or slamming the door. • Never burn the appliance if the door glass is cracked or broken. • Replace only with Harman supplied glass.
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Page 8: Installation
NOTE: If the wall is over 8" thick you will need a longer wall termination. The standard termination will provide 3" of wall clearance behind the stove, with a 8" wall. Therefore, with a 5" thick wall, it will provide 6" of clearance behind the stove. - Page 9 wArNINg: dO NOT INSTAll IN mObIlE hOmE SlEEPINg rOOm CAuTION: ThE STruCTurAl INTEgrITY OF ThE mObIlE hOmE FlOOr, wAll, ANd CEIlINg/rOOF muST bE mAINTAINEd. Open fig. 8 Installation 8. Complete any other exterior flue piping necessary, using 4" pellet venting. 9.
- Page 10 Installation Installation...
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Page 11: Basement Installation
A corner installation requires a 45 degree section in addition to the standard wall termination. In order to cut a hole in the wall that will allow the stove to be placed an equal distance to each wall, refer to Page 13. vent certified for this appliance. - Page 12 Installation...
- Page 13 Installation...
- Page 14 Harman Direct Vent Coal Flue Pipe Venting System 1" Clearance to Combustibles Exterior Termination for wall thickness up to 8 inches 12" 3-44-06256 1-10-08310 47" 1-10-08326 1-10-08324 Exterior Termination for wall thickness up to 16 inches 20" 1-10-08312 Maximum Horizontal Run is 48 Inches - (4 ft.) vent Pipe Gasket 45°...
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Page 15: Esp Control
For other causes of a 2 blink status see Page 32. This requires a Manual Reset*. 3 Blinks: Indicates that the ESP (Exhaust Sensing Probe) has gone out of range a specified number of times. If the stove seems to be performing normally, perform a Manual Reset*. ESP Control... - Page 16 ESP Control Side Panel Latch Hopper Lid Latch Ash Door Latch Handle Glass Door Latch Handle...
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Page 17: Testing Operation
As the ESP senses the correct temperature, the Feed Motor will start. Shutdown Procedure: To kill the fire or stop burning the stove, turn the Mode Selector knob to the "OFF" position. This will stop the feeder and the fire will burn out. When the stove cools to about 95 degrees Fahrenheit, all motors will stop. - Page 18 If the temperature in the room exceeds the set point, the stove will idle on a low burn until more heat is needed. High output is determined by the Feed Rate. The maximum Feed Rate should be set for 1 of ash in front of the fire.
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Page 19: Daily Maintenance
Fig. 18 Ash Out Position If the feed adjuster is left in the "Ash Out" position the fire will burn out. wArNINg OPENINg ThE vIEwINg dOOr Or ASh dOOr wIThOuT TurNINg ThE FEEd AdjuSTEr TO ThE "ASh OuT" POSITION mAY CAuSE COmbuSTION gASES ANd FlY ASh TO ESCAPE. -
Page 20: Weekly Maintenance
To remove the Fines Tray, first open the door on the left rear of the stove. Next, loosen the thumb screws holding the Fines Tray Cover, fig# 20. Next, turn the cover 90 degrees and slide out the Tray as shown. - Page 21 Every 3 months: Never Block Air Outlets on top of stove, above door. Tabs Ash Shield Latch Blower Cover Rotate Latch A 3-month cleaning will give you a base line as to how often your dvC500 needs to be cleaned.
- Page 22 GRATE CLEAN-OUT COVER Fig. 27 The End Of Season Shut down list. 1. Allow the stove to run out of coal in order to extinguish the fire. This saves having to remove the coal from the hopper manually and most importantly, drives the moisture out of the stove that may be present in the coal.
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Page 23: Fuel
Whether bagged or in bulk, the coal must be dry before loading it into the stove. At a minimum, open bags a few days in advance to allow drying. Buy your bulk coal mid summer to allow plenty of time for drying. - Page 24 grate System Assembly Or replacement Fig. 29 grate angle grate holder bottom groove gasket IMPORTANT Be sure the grate holder is centered and back as far as possible. The DVC500 grate system is composed of four grate insert pieces: the grate holder, (2)-63 hole grate inserts, and grate angle.
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Page 25: Wiring Diagram
It is recommended that End of Season Cleaning and the Annual Service are coordinated to happen at the same time for best results. HARMAN DIRECT VENT COAL STOKER( DVC 500 C ) WIRING DIAGRAM BLACK WHITE POWER CORD GREEN MALE / FEMALE WIRE CONNECTORS DRAFT MOTOR 18-3 RUBBER CORD... -
Page 26: Control And Safety Sensors
The Room Sensor is a small temperature sensor placed where you would normally put a thermostat. The Room Sensor is extended to the stove with normal thermostat wire. The Room Sensor works with the ESP and the Control to provide the right size fire. -
Page 27: Service Parts
Ending manufacturing date june 2011--1-70-08600-1 (black) Part number list on following page. Service Parts direct vent Coal Stoker Active--1-90-08600-1 (black w/door) dvC-500 beginning manufacturing date: N/A Ending manufacturing date: Active 12/11... -
Page 28: Service Parts
Service Parts COmmENTS Classic Black No longer available Qty. 2 Req. Pre 008065076 Post 008065076 Pkg of 25 No longer available Cast dvC-500 beginning manufacturing date: N/A Ending manufacturing date: Active Stocked at depot PArT NumbEr 3-31-191410 1-10-08212A 1-00-06308 1-00-08600-1... - Page 29 Deer Pheasants Deer Mallards Old Mill Cottage Eagle Bridge Bear Lighthouse Trout Floral Horse Riders Deer Lighthouse dvC-500 beginning manufacturing date: N/A Ending manufacturing date: Active Stocked at depot PArT NumbEr 2-00-06387S 3-44-06256-3 1-00-2312 2-00-06416 3-44-06415 1-00-1086204 2-00-05202-4 3-30-3011-100 3-43-08157...
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Page 30: Specifications
Specifications Weight BTU Output Range Heating Capacity Fuel Hopper Capacity Distribution Blower Size Flue Wattage Control Width Height Depth 500 Pounds 7000 to 75,000 2200 Square Feet Anthracite Rice Coal 93 Pounds 135 cfm 4" Harman DVC Vent 295 Watts ESP with Micro-processor "... - Page 31 DVC 500-C Firebox Static Pressure Safety Protocol The DVC-500 operates with a negative pressure firebox as a safety feature. The control continuously adjusts the draft motor speed to maintain a safe firebox negative static. NOTE: Observe the intensity of the Draft Motor light on the control panel in comparison with the Feed Motor light when it is on.
- Page 32 Firebox Static Pressure Safety Protocol Causes And/Or Reasons For (2-blink) Shutdown: The DVC-500 operates with a negative pressure firebox as a safety feature. Any loss of this negative pressure will start the safety protocol, ( A two blink status warning )
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Page 33: Limited Lifetime Warranty
Hearth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer. WARRANTY COVERAGE: HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture. -
Page 34: Warranty Conditions
WARRANTY CONDITIONS: • This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor. A list of HHT authorized dealers is available on the HHT branded websites. • This warranty is only valid while the HHT appliance remains at the site of original installation. •... -
Page 35: Service & Maintenance Log
Service & maintenance log Date Of Service Performed By Description Of Service... - Page 36 Proudly Printed On 100% Recycled Paper...
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