Roof Jack; Connecting Roof Jack To Furnace - Coleman DGAA Installation Manual

High efficiency sealed combustion gas furnace (single stage downflow only) 56-90 mbh input (16.41 -26.38 kw)input
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129098-UIM-H-1011
STEP 1 :
Remove upper and lower cap.
Remove the two (2) screws
that secure the upper cap to
the crown assembly
base and
remove the upper cap. Next,
remove the three (3) screws
that secure the lower cap to
the crown assembly
base.
Set bothcaps aside for later use.
STEP 2:
Place the roof jack extension
on top of the
crown assembly
base, pushing down firmly
to assure a snug fit.
IMPORTANT:
Make sure that the pipes are
connected.
Using the four (4) holes at the base of the
extension
as a guide, drill four (4) holes
1/8" diameter into the crown assembly
base.
Secure the extension
to the crown assembly
base with the four (4) screws provided.
Install the lower cap on top of the extension
so that the center pipe sticks through
the hole in the lower cap.
Extension
Crown
Y
Base
STEP 3:
Reinstall upper and lower cap to extension.
Using the three (3) screws removed
in Step 1, attach the lower cap to the
extension bracket. Install the upper
cap over the center pipe of the extension.
Using the two (2) holes located at the
base of the upper cap as guides, drill
two (2) 1/8" diameter holes into the center pipe.
Finally, attach the upper cap to the center
pipe using the two (2) screws removed in
Step 1 to the center pipe.
/
UPPER
CAP
LOWER
CAP
EXTENSION
--
BRACKET
CROWN
ASSEMBLY
BASE
STEP 4:
Complete
assembly.
Place these instructions
in the customer
packet provided with the furnace.
FIGURE 23: Roof Jack
EXTERIOR
ROOF JACK EXTENSION
Available to comply with instances in which the roof jack crown needs to
be raised to meet a roof clearance
requirement.
One extension will
raise the roof jack crown by 18 inches.
CONNECTING
ROOF JACK TO FURNACE
CAUTION]
The inner flue pipe must be present.
It is mandatory that the combustion air pipe and flue pipe assem-
bly be fully engaged. The combustion air pipe MUST be securely
fastened to the furnace with a sheet metal screw in the hole pro-
vided.
Use a 1/2" blunt or sharp end sheet metal screw to fasten roof
jack combustion
air pipe to furnace combustion air collar. Screw
hole is provided in the pipe and collar. Excessively
long screws
may extend
to flue pipe and puncture
it. Screws are not to
exceed I i/2" in length.
NOTE: Combustion
air tube and flue pipe are part of the same assem-
bly. Only the combustion air tube need be fastened to the furnace.
1.
Check to be certain that the flue pipe and combustion air tube are
present.
2.
Pull the telescoping
flue tube and combustion
air tube assembly
down from the roof jack. Slide the flue tube/combustion
air tube
assembly down firmly over the furnace flue outlet and combustion
air collar. Insure that the back, side and front of combustion
air
tube collar is fully engaged and is in contact with gasket.
Fasten
the combustion
air tube to the furnace combustion
air collar using
a 1/2 inch sheet metal screw. (Screw hole provided in combustion
air tube and furnace combustion air collar. See Figure 24).
COMBUSTION
AIR TUBE _
TSoE CwURL_ STRAP
,
#8 OR #10 SCREW
RECOMMENDED
COMBUSTION
AIR TUBE COLLAR
/
/
FRONT OF
FURNACE
It is mandatory that the combustion
air and flue tube assembly
be fully engaged at back sides and front, and combustion air
tube securely fastened to the furnace with a sheet metal screw
in the screw hole provided.
FIGURE 24: Connecting
Roof Jack to Furnace
COMBUSTION
AND VENTILATION
AIR
This furnace is a sealed combustion
(direct vent) unit and is design cer-
tified to use only a 4000 Series roof jack. These roof jacks are designed
to provide combustion air to the furnace and to exhaust flue products to
the outside. No other combustion air openings or ducts are needed.
Johnson Controls Unitary Products
17

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