TriangleTube Challenger User's Information Manual
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TriangleTube Challenger User's Information Manual

Combination boiler and/or water heater
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Download this manual See also: Installation and Maintenance Manual
Combination Boiler
User s Information Manual
If the information in this manual is not followed exactly, a fire or explosion
WARNING
may result causing property damage, personal injury or loss of life.
•
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
•
WHAT TO DO IF YOU SMELL GAS
- Do not try to light any appliance
- Do not touch any electrical switch; do not use any phone in your building.
- Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
- If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
Date 8/5/2011
and or
FOR YOUR SAFETY
Water Heater
/
2010-20 Challenger User's Manual

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Summary of Contents for TriangleTube Challenger

  • Page 1 - Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. - If you cannot reach your gas supplier, call the fire department. Installation and service must be performed by a qualified installer, service agency or the gas supplier. 2010-20 Challenger User’s Manual Date 8/5/2011...

  • Page 2: Table Of Contents

    Table of Contents PRODUCT & SAFETY INFORMATION Page 1 Service and Maintenance CHALLENGER Operation Appliance & System Water SECTION I - Combustion Air - Prevention of Contamination Page 2 Potential Contaminating Products Areas likely to find these Products SECTION II - Maintenance Schedule...
  • Page 3 Product & Safety Information Definitions The following terms are used throughout this manual to bring attention to the presence of potential hazards or important information concerning the product. DANGER NOTI E Indicates the presence of a hazardous situa- Indicates special instructions on installa- tion which, if ignored, will result in death, seri- tion, operation or maintenance, which are ous injury or substantial property damage.

  • Page 4: Product & Safety Information

    See page 2 for details. property damage. • The CHALLENGER is equipped with a low water cut off device. The CH (central heating) system piping NOTI E must be filled and pressurized to 12 psig [0.8 bar] prior to startup.

  • Page 5: Section I - Combustion Air - Prevention Of Contamination

    Cements and glues WARNING Antistatic fabric softeners used in clothes dryers Do not operate a CHALLENGER if its combustion air Chlorine-type bleaches, detergents, and clean- inlet or the appliance is located in or near a laundry ing solvents found in household laundry rooms room or pool facility.

  • Page 6: Section Ii - Maintenance Schedule

    Additional items if combustion or performance is in this manual could result in damage to the poor: CHALLENGER or in system components, result- ing in severe personal injury, death or substan- Clean heat exchanger and flue ways. tial property damage.

  • Page 7: Section Iii - Maintenance Procedures

    Failure to appliance takes its combustion air, they must be service and maintain the CHALLENGER and the sys- removed immediately or the combustion air tem components could result in equipment failure, intake must be relocated to another area.

  • Page 8: Monthly Maintenance

    Monthly Maintenance WARNING Check Vent Piping Under some circumstances the CHALLENGER may not produce enough condensate to keep the con- densate trap full of liquid. If the trap is not full, small 1. Visually inspect the flue gas vent piping for any...

  • Page 9: 6-Month Maintenance

    This discharge line must be installed by a qualified service technician or heating / plumbing installer in accordance with the CHALLENGER installation manual. The discharge line must be ter- minated so as to eliminate possibility of severe burns or property damage should the valve dis- charge.

  • Page 10: Section Iv - Operations Instructions

    Set room thermostat(s) to desired setting(s). Set room thermostat(s) to lowest setting. Turn the The CHALLENGER control panel display will show a external manual gas valve handle clockwise sequence of numbers (1,2,3,4) as the right digit.

  • Page 11: Section V - Appliance Control Display

    Appliance Control Display SECTION V - Appliance Control Display Read-Out Operation A. On/Off button 1. On/Off (Lit when on) B. CH /DHW/parameter button 2. CH operation or setting maximum CH temperature C. - button 3. DHW operation or setting DHW temperature D.
  • Page 12 Appliance Control Display Function Operating Display Main Display Press button to turn appliance ON LED lite above button will be lit when appliance is ON No demand for heat Control self-test Fan pre purge or post purge cycle Ignition sequence Burner ON for space heating (CH) Burner ON for domestic hot water (DHW) Burner OFF due to reaching temperature...

  • Page 13: Setting The Appliance Parameters

    Appliance Control Display Setting the Appliance Parameters 5. After all parameters have been changed, press button to close the setting menu and store 1. Press the “ ” button at the display panel for the changes. The main display will go blank and approximately 2 to 3 seconds until main display a P will be displayed in the operating display to begins to flash.
  • Page 14 Appliance Control Display Error (Hard Lockout) Mode If a system fault occurs, the system enters a hard lockout condition which requires a manual reset by pressing the RESET button . A hard lock is indi- cated by a flashing [E] on the operating display as well as a flashing LED light above the reset but- ton.
  • Page 15 Appliance Control Display Error (Hard Lockout) Codes* Operating Display Main Display Error Description Possible Solution (Flashing) • Check wiring for break • Check for proper flow direction • Replace S1 - CH supply 10, 11, 12, • E10 Open sensor 13, 14 sensor fault S1 •...

  • Page 16: Replacement Parts

    Replacement parts must be purchased ance. Contact Triangle Tube at 856-228-8881 through a local Triangle Tube distributor. or www.triangletube.com for list of distribu- When ordering part please provide the model tors nearest you. number and description and/or part number...
  • Page 17 Replacement Parts CHALLENGER Front Door Part Number Part Number Part Number Item Description CC85 CC105 CC125 CCRKIT04 Wall Bracket Assembly (Not Shown) Pipe Connectors & Brackets Assembly CCRKIT05 (Not Shown) CCFTG01 Connector Pipe CH (Not Shown) - 1/Kit CCFTG02 Connector Pipe DHW (Not Shown) - 1/Kit...
  • Page 18 Replacement Parts CHALLENGER Vent Components Part Number Part Number Part Number Item Description CC85 CC105 CC125 80/125 Concentric Vent /Air Adapter CCRKIT09 Assembly (optional - shown) 3” Vent/Air Adaptor Assembly ( standard - CCRKIT35 not shown) CCRKIT10 CCRKIT11 CCRKIT12 Vent Assembly...
  • Page 19 Replacement Parts CHALLENGER Internal Components Part Number Part Number Part Number Item Description CC85 CC105 CC125 CCRKIT15 Igniter Assembly CCCLB01 Ignition Cable CCRKIT16 Sight Glass Assembly CCRKIT17 CH Sensor Assembly - 1/Kit CCSENS02 DHW Sensor CCRKIT18 DHW Flow Switch Assembly CCRKIT19...
  • Page 20 Replacement Parts CHALLENGER Blower & Gas Valve Components Part Number Part Number Part Number Item Description CC85 CC105 CC125 CCRKIT28 Ignition Transformer Assembly CCRKIT29 Gas Valve Assembly CCRKIT30 CCRKIT31 Gas Pipe Assembly CCRKIT32 Blower Assembly...
  • Page 21 Replacement Parts CHALLENGER Burner Components Part Number Part Number Part Number Item Description CC85 CC105 CC125 CCRKIT33 Burner Assembly...
  • Page 22 Replacement Parts CHALLENGER Control Components Part Number Part Number Part Number Item Description CC85 CC105 CC125 CCCON01 Control/Display CCCS01 Housing Plastic Control CCRKIT34 Flip Panel CCFUSE01 Fuse - 1/Kit...
  • Page 23 Notes...
  • Page 24 Specially designed built-in flow restrictor to assure maximum heat exchange Compact and light weight Available in 5 sizes that can accommodate any size pool or spa Member of Freeway Center - 1 Triangle Lane Blackwood, NJ 08012 Tel: (856) 228 8881 - Fax: (856) 228 3584 E-mail: sales@triangletube.com Group...

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