TriangleTube TR-20 Service Technician Manual

TriangleTube TR-20 Service Technician Manual

Indirect fired water heater

Advertisement

SERVICE TECHNICIAN'S
TROUBLE SHOOTING GUIDE
FOR THE TRIANGLE TUBE
INDIRECT FIRED WATER HEATER
2006-14 TTPTSG-4/06

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the TR-20 and is the answer not in the manual?

Questions and answers

John Mleczko
April 21, 2025

Thermostst replacement Kit part number for a Triangle Tube Phase III Model TR-75 indirect HWTank ?

1 comments:
Mr. Anderson
May 11, 2025

The thermostat replacement kit part number for a Triangle Tube Phase III model TR-75 indirect hot water tank is not listed in the provided information. The listed kit (P3KITTH01) is for models including TR-20, TR-30, TR-36, TR-45, TR-60, but TR-75 is not mentioned.

This answer is automatically generated

RALPH BROWN
March 11, 2025

HL36 IS THE REPLACMENT SMART40?

1 comments:
Mr. Anderson
May 14, 2025

No, HL36 is not the replacement for TriangleTube TR-20 or Smart 40. HL36 is a separate model, and the Triangle Tube P3KITTH01 Replacement Thermostat is compatible with both the TR-20 and Smart 40, as well as HL-36.

This answer is automatically generated

Summary of Contents for TriangleTube TR-20

  • Page 1 SERVICE TECHNICIAN’S TROUBLE SHOOTING GUIDE FOR THE TRIANGLE TUBE INDIRECT FIRED WATER HEATER 2006-14 TTPTSG-4/06...
  • Page 3 WARNING Indicates a potentially hazardous situation, if ignored, can result in death, serious injury or sub- stantial property damage. NOTICE Indicates special instructions on installation, operation or maintenance, which are important to the equip- ment/product, but not related to personal injury hazards. WARNING This guide is to be used in conjunction with the TR/Smart Installation and Maintenance manual.
  • Page 4 Introduction Triangle Tube Service Technician’s Trouble Shooting Guide This guide is to be used in conjunction with all Triangle Tube Indirect Fired Water Heaters (TR Series, SMART Series & HL Series) Technical Specifications Installation and Maintenance Guide. Good Trouble Shooting Practices Before leaving for the job site: •...
  • Page 5: Table Of Contents

    Index Situation Corrective Action Section Insufficient Hot Water - page 3 - Undersized water heater - Boiler system improperly sized - Check component parts Insufficient - Boiler operating temperature Hot Water - Location of flow control devices - Air in system - Clean boiler system Excessive Water Temperature - page 6 - Reduce Staking...
  • Page 6: Insufficient Hot Water

    Insufficient Hot Water Is the water heater undersized for the application There are many methods of sizing various applications, i.e. ASHRAE sizing tables, or ASPE domes- tic water heating design manual, re-confirm the water demand required for the application. Re-confirm the flow rates of the fixtures. Was the tank sized for shower heads at 2.0 gpm, when the actual heads are 5.0 gpm? Use a bucket and a stopwatch to determine fixture flow rates.
  • Page 7: Check Component Parts

    Insufficient Hot Water Is the circulator between the boiler and the water heater properly sized to provide adequate flow for maximum BTU transfer? Pipe Size Flow Rate BTU's Transfer 3/4" 3 to 7 gpm 50 to 100 MBH 1" 8 to 15 gpm 100 to 180 MBH 1 1/4"...
  • Page 8: Boiler Operating Temperature

    Insufficient Hot Water What is the location of the thermostat bulb? A bulb inserted completely at the bottom of the drywell will initiate a quicker response for a call for heat. This is typically the position of the bulb required for applications in which there are large draws of domestic water.
  • Page 9: Excessive Water Temperature

    Excessive Water Temperature Excessive water temperature is usually the result of stacking within the water heater. Stacking is the occur- rence of various water temperatures layering within the water heater with the hottest water in the uppermost layer. This layering or stacking effect typically occurs during small draws of hot water (typically less than 25% of the storage capacity) which are long enough to create a call for heat on the thermostat, but are short enough not to deplete the stored energy within the tank.
  • Page 10: Boiler Relief Valve Lifting Or Weeping

    Is the expansion tank on the boiler side properly sized? The additional quantity of boiler water contained in the outer tank must be considered when sizing the boiler side expansion tank. Boiler Side Model Capacity gal. TR-20 TR-30 TR-36 TR-45 TR-60 TR-75...
  • Page 11: Boiler Operating Temperature

    Temperature/Pressure Relief Valve Lifting or Weeping Is there a thermal expansion tank installed on the domestic supply piping and is it properly sized? A thermal expansion tank is required if the domestic supply piping includes a backflow preventer or pressure reducing valve. Ensure the potable water expansion tank is properly sized according to the water heater volume and supply pressure.
  • Page 12: Water On The Floor

    Water on the Floor Is the source of the water from the tank? Check for possible water seepage through foundation cracks. Did the water appear after a heavy rain? Is the source of water from the T&P relief valve? Place a bucket under the discharge piping of the T&P relief valve and monitor it for a day or two. This is a procedure that can be done by the homeowner.
  • Page 13: Top Of Tank / Insulation Wet

    Top of Tank / Insulation Wet Is the source of the water from the tank? Check for possible overhead pipes leaking onto the tank Check all connections - domestic connections, air vent..Check the connections to the water heater. Are they loose? A build-up of corrosion around joints is a sure sign of a leak.
  • Page 14: Water Smells / Taste Bad

    Water Smells /Tastes Bad The hot water smells like “rotten eggs” The most common cause of water to smell like “rotten eggs” is a non-toxic sulfate reducing bacteria. The bacteria usually enters into the water system through a break in the supply piping or during construction/main- tenance of the supply piping.
  • Page 15 Water Smells / Tastes Bad Hot water from the faucet appears milky When water is initially drawn from the faucet it appears to be milky or cloudy, but it becomes clear after the water is allow to stand for several minutes. This is usually an indication that the water contains high levels of soluble gases such as oxygen, chlorine, carbon dioxide, hydrogen sulfide or others.
  • Page 16 Water Smells / Tastes Bad Discolored water from the hot water faucet The water from the hot water faucet appears discolored, either rusty, brown, black or yellow. Because the inner tank is stainless steel, which by its nature is resistant to corrosion, the problem is not tank related. The problem is usually a non-toxic iron reducing bacteria that is commonly found in soil, well water, water treat- ment plants and piping systems.
  • Page 17 Products Description TR SERIES TR-20/30/36/80/100/120 Boiler Water Return Domestic Hot (TR-20 thru TR-36) Auxiliary Water Outlet Boiler Water Supply Connection (TR-45 thru TR-120) 1/2" NPT Drywell for Remote Air Vent Sensing Bulb Domestic Cold Water Inlet TR-45/60 Domestic Hot Auxiliary...
  • Page 18: Specifications

    Products Specifications SMART SERIES (1) Auxiliary Connection Cold Water Specifications Inlet Hot Water Outlet Air Vent Boiler Return Cold Water Inlet Water Outlet Boiler Supply Auxiliary Thermostat 14 1/4" Connection Cover Plate 22" Rear view SMART-20/30/40/50/60 Top view SMART-20/30/40/50/60 Auxiliary Cold Water Hot Water Thermostat...
  • Page 19 Products Specifications SMART SERIES (2) Auxiliary Connection Cold Water Specifications Inlet Hot Water Outlet Thermostat Boiler Air Vent Cover Plate Return Cold Water Inlet Water Outlet Boiler Supply Auxiliary Connection 14 1/4" 22" Rear view SMART-20/30/40/50/60 Top view SMART-20/30/40/50/60 Auxiliary Cold Water Hot Water Thermostat...
  • Page 20 Products Specifications HL SERIES Specifications Boiler Water Auxiliary Return Connection Domestic Cold Drywell for remote Water Inlet 16" Sensing Bulb Boiler Water Supply 7" 7" Domestic Hot 1/2" NPT Water Outlet Manual air vent Top view HL-20/30/36/45/60 20" Side view HL-20/30/36/45/60 Boiler Water Auxiliary Return...
  • Page 21 Member of Triangle Tube/Phase III Co., Inc. Freeway Center - 1 Triangle Lane - Blackwood, NJ 08012 Tel: (856) 228 8881 - Fax: (856) 228 3584 E-mail: Info@triangletube.com http://www.triangletube.com Group...

Table of Contents