TriangleTube Challenger User's Information Manual
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TriangleTube Challenger User's Information Manual

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Boiler
User s Information Manual
If the information in this manual is not followed exactly, a fire or explosion
WARNING
may result causing property damage, personal injury or loss of life.
•
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
•
WHAT TO DO IF YOU SMELL GAS
- Do not try to light any appliance
- Do not touch any electrical switch; do not use any phone in your building.
- Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
- If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
Date 8/9/2011
FOR YOUR SAFETY
2011-37 Challenger Solo User's Manual

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Do you have a question about the Challenger and is the answer not in the manual?

Questions and answers

Asrian
May 30, 2025

Getting hot cold water shower

0
1 comments:
Mr. Anderson
May 30, 2025

The TriangleTube Challenger may be producing hot and cold water in the shower due to several possible issues:

1. Excessive flow rate – If the water flow exceeds the unit’s capacity (e.g., over 2 GPM with a 70°F rise), it may not heat water consistently.
2. Scaled heat exchanger – Mineral buildup can reduce heating efficiency, causing temperature fluctuations.
3. Faulty mixing valve – A malfunctioning mixing valve may improperly blend hot and cold water.
4. Pressure-balancing shower valves – These may interfere with temperature if the hot water flow is unstable.
5. Improper usage – Setting the shower valve instead of adjusting the water heater temperature may lead to inconsistent temperatures.

A professional inspection is recommended to identify the specific cause.

This answer is automatically generated

0

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Summary of Contents for TriangleTube Challenger

  • Page 1 - Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. - If you cannot reach your gas supplier, call the fire department. Installation and service must be performed by a qualified installer, service agency or the gas supplier. 2011-37 Challenger Solo User’s Manual Date 8/9/2011...

  • Page 2: Table Of Contents

    Table of Contents PRODUCT & SAFETY INFORMATION Page 1 Service and Maintenance CHALLENGER Operation Appliance & System Water SECTION I - Combustion Air - Prevention of Contamination Page 2 Potential Contaminating Products Areas likely to find these Products SECTION II - Maintenance Schedule...
  • Page 3 Indicates a potentially hazardous situation which, if ignored, may result in minor injury or property damage. NOTI E Triangle Tube reserves the right to modify the technical specifications and components of its products without prior notice.

  • Page 4: Product & Safety Information

    See page 2 for details. property damage. • The CHALLENGER is equipped with a low water cut off device. The CH (central heating) system piping NOTI E must be filled and pressurized to 12 psig [0.8 bar] prior to startup.

  • Page 5: Section I - Combustion Air - Prevention Of Contamination

    Cements and glues WARNING Antistatic fabric softeners used in clothes dryers Do not operate a CHALLENGER if its combustion air Chlorine-type bleaches, detergents, and clean- inlet or the appliance is located in or near a laundry ing solvents found in household laundry rooms room or pool facility.

  • Page 6: Section Ii - Maintenance Schedule

    Additional items if combustion or performance is in this manual could result in damage to the poor: CHALLENGER or in system components, result- ing in severe personal injury, death or substan- Clean heat exchanger and flue ways. tial property damage.

  • Page 7: Section Iii - Maintenance Procedures

    Failure to appliance takes its combustion air, they must be service and maintain the CHALLENGER and the sys- removed immediately or the combustion air tem components could result in equipment failure, intake must be relocated to another area.

  • Page 8: Monthly Maintenance

    Monthly Maintenance WARNING Check Vent Piping Under some circumstances the CHALLENGER may not produce enough condensate to keep the con- densate trap full of liquid. If the trap is not full, small 1. Visually inspect the flue gas vent piping for any...

  • Page 9: 6-Month Maintenance

    This discharge line must be installed by a qualified service technician or heating / plumbing installer in accordance with the CHALLENGER installation manual. The discharge line must be ter- minated so as to eliminate possibility of severe burns or property damage should the valve dis- charge.

  • Page 10: Section Iv - Operations Instructions

    Set room thermostat(s) to desired setting(s). Set room thermostat(s) to lowest setting. Turn the The CHALLENGER control panel display will show a external manual gas valve handle clockwise sequence of numbers (1,2,3,4) as the right digit.

  • Page 11: Section V - Appliance Control Display

    1. On/Off (Lit when on) B. Parameter button 2. CH operation or setting maximum CH temperature C. - button 3. DHW operation with optional Triangle Tube D. + button SMART I.F.W.H E. Units U.S. customary or metric 4. Main display with temperature water pressure or fault code F.
  • Page 12 Raise CH pressure above 7 psig [0.5 bar] LOP* LED will be lit for CH (central heating call) LED will be lit for DHW (domestic hot water call) with optional Triangle Tube SMART I.F.W.H. NOTICE “X” represents temperature or pressure readings. When temperature is displayed it will be followed by “ºF”...

  • Page 13: Setting The Appliance Parameters

    Appliance Control Display Setting the Appliance Parameters 5. After all parameters have been changed, press button to close the setting menu and store 1. Press the “ ” button at the display panel for the changes. The main display will go blank and approximately 2 to 3 seconds until main display a P will be displayed in the operating display to begins to flash.
  • Page 14 Appliance Control Display Error (Hard Lockout) Mode If a system fault occurs, the system enters a hard lockout condition which requires a manual reset by pressing the RESET button . A hard lock is indi- cated by a flashing [E] on the operating display as well as a flashing LED light above the reset but- ton.
  • Page 15 Appliance Control Display Error (Hard Lockout) Codes* Operating Display Main Display Possible Solution Error Description (Flashing) • Check wiring for break • Check for proper flow direction • Replace S1 - CH supply 10, 11, 12, • E10 Open sensor 13, 14 sensor fault S1 •...

  • Page 16: Replacement Parts

    CH Return sensor S2 Condensate pan Blower Condensate drain trap assembly CHALLENGER Internal Components Triangle Tube replacement parts to ensure WARNING warranty coverage and to avoid damage to appliance and improper operation of appli- Replacement parts must be purchased ance. Contact Triangle Tube at 856-228-8881 through a local Triangle Tube distributor.
  • Page 17 Replacement Parts CHALLENGER Front Door Part Number Part Number Part Number Item Description CC85s CC105s CC125s CCRKIT04 Wall Bracket Assembly (Not Shown) Pipe Connectors & Brackets Assembly CCRKIT05 (Not Shown) CCFTG01 Connector Pipe CH (Not Shown) - 1/Kit CCRKIT06 CCRKIT07 CCRKIT08...
  • Page 18 Replacement Part CHALLENGER Vent Components Part Number Part Number Part Number Item Description CC85s CC105s CC125s 80/125 Concentric Vent /Air Adapter Assembly CCRKIT09 (option - shown) 3” Vent /Air Adapter Assembly (standard - not CCRKIT35 shown) CCRKIT10 CCRKIT11 CCRKIT12 Vent Assembly...

  • Page 19: Replacement Parts

    Replacement Parts CHALLENGER Internal Components Part Number Part Number Part Number Item Description CC85s CC105s CC125s CCRKIT15 Igniter Assembly CCCLB01 Ignition Cable CCRKIT16 Sight Glass Assembly CCRKIT17 CH Sensor Assembly - 1 / Kit CCRKIT19 LWCO/CH Pressure Sensor Assembly CCRKIT20 CCRKIT21...
  • Page 20 Replacement Parts CHALLENGER Blower & Gas Valve Components Part Number Part Number Part Number Item Description CC85s CC105s CC125s CCRKIT28 Ignition Transformer Assembly CCRKIT29 Gas Valve Assembly CCRKIT30 CCRKIT31 Gas Pipe Assembly CCRKIT32 Blower Assembly...
  • Page 21 Replacement Parts CHALLENGER Burner Components Part Number Part Number Part Number Item Description CC85s CC105s CC125s CCRKIT33 Burner Assembly...
  • Page 22 Replacement Parts CHALLENGER Control Components Part Number Part Number Part Number Item Description CC85s CC105s CC125s CCCON01 Control/Display CCCS01 Housing Plastic Control CCRKIT34 Flip Panel CCFUSE01 Fuse - 1/Kit...
  • Page 23 Notes...
  • Page 24 Additional quality water heating equipment available from Triangle Tube Brazed Plate Heat Exchangers For domestic water, snow melting, radiant floor, refrigeration Plates made of stainless steel, with a 99.9 % copper and brazed, ensuring a high resistance to corrosion Self cleaning and self descaling...

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