Table of Contents
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Attention: Check local codes for venting requirements.
Installer:
Leave this manual with the appliance.
Consumer: Retain this manual for future reference.
WARNING: If the information in these instructions
are not followed exactly, a fire or explosion may
result causing property damage, personal injury or
loss of life.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
— WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use
any phone in your building.
•
Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
•
If you cannot reach your gas supplier, call the
fire department.
— Installation and service must be performed by a
qualified installer, service agency or the gas sup-
plier.
OWNER'S MANUAL
AND INSTALLATION
INSTRUCTIONS
ULTRASAVER 90 PLUS
WALL FURNACE
MODELS
PVS18(N,P)-1
PVS35(N,P)-1
WARNING: If not installed, operated and maintained
in accordance with the manufacturer's instructions,
this product could expose you to substances in fuel
or from fuel combustion which can cause death or
serious illness.
Young children should be carefully supervised when
they are in the same room as the appliance.
This appliance may be installed in an aftermarket,
permanently located, manufactured home or mobile
home, where not prohibited by state or local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified
kit is used.
Carton Contents:
UltraSaver 90 Plus Wall Furnace (with shroud attached)
Instruction Envelope Containing:
Owner's Manual and Installation Instructions
Shut-off Valve
2-1/2" Hose Clamp
Hardware Pack Containing:
(4) - #10 x 1-1/2" Hex Head Screws
4' - 3/8 I.D. Condensate Drain Hose
Page 1
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Table of Contents
Related Manuals for Empire Heating Systems PVS18(N,P)-1
Summary of Contents for Empire Heating Systems PVS18(N,P)-1
- Page 1 AND INSTALLATION INSTRUCTIONS ULTRASAVER 90 PLUS WALL FURNACE MODELS PVS18(N,P)-1 PVS35(N,P)-1 Attention: Check local codes for venting requirements. WARNING: If not installed, operated and maintained in accordance with the manufacturer’s instructions, this product could expose you to substances in fuel Installer: Leave this manual with the appliance.
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Page 2: Table Of Contents
TABLE OF CONTENTS SECTION PAGE IMPORTANT SAFETY INFORMATION ................3 SAFETY INFORMATION FOR USERS OF LP-GAS ............4 REQUIREMENTS FOR MASSACHUSETTS ............... 5 GENERAL SAFETY INFORMATION ................... 6 OWNER’S MANUAL AND OPERATION INSTRUCTIONS ....7-12 INSTALLATION INSTRUCTIONS ............13-37 Introduction ........................14-20 FAQ - Installation Considerations ................... 14 Accessories ........................ -
Page 3: Important Safety Information
IMPORTANT SAFETY INFORMATION THIS IS A HEATING APPLIANCE Safety markings are frequently used in this manual to designate a degree or level of seriousness and should not be ignored. DANGER: Indicates a hazardous situation which, if not avoided, will result in death or seri- ous injury. -
Page 4: Safety Information For Users Of Lp-Gas
SAFETY INFORMATION FOR USERS OF LP-GAS Propane (LP-Gas) is a flammable gas which can cause fires SOME POINTS TO REMEMBER and explosions. In its natural state, propane is odorless and • Learn to recognize the odor of LP-gas. Your local LP-Gas colorless. -
Page 5: Requirements For Massachusetts
REQUIREMENTS FOR MASSACHUSETTS For all side wall horizontally vented gas fueled equipment installed SIGNAGE. A metal or plastic identification plate shall be in every dwelling, building or structure used in whole or in part for permanently mounted to the exterior of the building at a residential purposes, including those owned or operated by the minimum height of eight feet above grade directly in line Commonwealth and where the side wall exhaust vent termination... -
Page 6: General Safety Information
GENERAL SAFETY INFORMATION A manufactured home (USA only) or mobile home OEM installa- WARNING tion must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or when such a stan- The safety information listed below must be followed dard is not applicable, the Standard for Manufactured Home In- during the installation, service, and operation of this stallations, ANSI/NCSBCS Z225.1, or Standard for Gas Equipped... -
Page 7: Owner's Manual And Operation Instructions
OWNER’S MANUAL OPERATION INSTRUCTIONS EMPIRE EMPIRE Comfort Systems www.empirezoneheat.com 32084-1-0713 Page 7... - Page 8 OWNER’S MANUAL Before You Start Verify the main gas supply to the unit is on. Verify there is electrical power to the wall furnace. The shutoff valve should be in the “OPEN” position. See Figure 4. Verify the Main Power Switch is turned on. See Figure 1. CLOSED OPEN Figure 4...
- Page 9 OWNER’S MANUAL When the external control is activated, the wall furnace dis- Wall Furnace Operation - Local Mode (Internal Thermostat) play panel will illuminate and show the heat level along with To operated the wall furnace in Local (thermostatic) mode, the remote signal symbol.
- Page 10 OWNER’S MANUAL Wall Furnace Operations Sequence Each light will pulse four times then the wall furnace will enter Remote mode. While in Remote mode, the green LED When the main power switch is turned on, the red and green will flash slowly and the display panel will shown a double control board LED’s will begin to flash alternately.
- Page 11 OWNER’S MANUAL The blower will activate after 45 to 70 seconds depending on Circulating Air Blower Operation heat level. The blower will automatically adjust its speed to The circulating air blower is operated by a built in timer. The blower match the heat level.
- Page 12 OWNER’S MANUAL Humidifier Operation Remote Mode - Anti-tamper With the optional humidification tray kit (page 15), as the wall fur- To lock the display panel when operating the wall furnace in nace operates condensate is collected and transferred to a pan in remote mode, press and hold the Mode, Up adjust and Down the bottom of the wall furnace.
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Page 13: Installation Instructions
INSTALLATION INSTRUCTIONS EMPIRE EMPIRE Comfort Systems www.empirezoneheat.com 32084-1-0713 Page 13... -
Page 14: Introduction
INTRODUCTION FAQ - INSTALLATION CONSIDERATIONS What tools are needed for installation? How will the wall furnace be operated? Pipe Wrench • Remote - external thermostat, wall switch or remote Adjustable Wrench control. See page 15 for kits available from Empire Drill Comfort Systems. -
Page 15: Accessories
INTRODUCTION ACCESSORIES ACCESSORIES VENTING Part Number Description Typical Uses PVSA1 Air Pipe Kit Converts wall furnace from single flue to direct-vent PVSDV35A DV35 Vent Transition Cap Replaces DV35 Vent cap with a transition to PVC pipe for a 2” single flue. SHROUDS Part Number Description... -
Page 16: Specifications And Dimensions
INTRODUCTION SPECIFICATIONS AND DIMENSIONS SPECIFICATIONS Models PVS18(N,P) PVS35(N,P) Maximum Input BTU/HR (KW/H)* 17,500 (5.13) 35,000 (10.26) Minimum Input BTU/HR (KW/H)* 8,750 (2.56) 17,500 (5.13) Height 27-7/8” 27-7/8” Width 36-1/8” 36-1/8” Depth with Shroud** Gas Inlet (Pipe) 3/8” Pipe 3/8” Pipe Electrical - The wall furnace comes equipped with a 5 foot (1.5m) 3 pronged cord exiting the rear left side of the wall furnace, for con- nection to an approved 115 VAC, 60 Hz, 15A (maximum) wall receptacle. -
Page 17: Clearances To Combustibles
INTRODUCTION CLEARANCES TO COMBUSTIBLES Select a location with adequate accessibility clearances for servicing When facing the front of the wall furnace the minimum clearances and proper installation. Locate the wall furnace within 5 feet of a 115 from casing to combustible construction are 12" (305mm) on top, 0" VAC wall receptacle to properly power the wall furnace. -
Page 18: Wall Furnace Display
INTRODUCTION WALL FURNACE DISPLAY Figure 24 Page 18 32084-1-0713... -
Page 19: Wall Furnace Component Arrangement - Front
INTRODUCTION WALL FURNACE COMPONENT ARRANGEMENT - FRONT Figure 25 Figure 26 32084-1-0713 Page 19... -
Page 20: Wall Furnace Component Arrangement - Rear
INTRODUCTION WALL FURNACE COMPONENT ARRANGEMENT - REAR Figure 27 Figure 28 Page 20 32084-1-0713... -
Page 21: Wall Furnace Installation
WALL FURNACE INSTALLATION MOUNTING THE REAR SHROUD Tools Needed Move the wall furnace away from the wall and remove the rear Pipe Wrench shroud from the wall furnace. Remove four 10 x 1/2” hex-head Adjustable Wrench screws and set aside. Determine if using a direct vent, single flue Drill venting system. -
Page 22: Gas Supply
WALL FURNACE INSTALLATION GAS SUPPLY All gas piping must be installed in compliance with local codes and The appliance and its individual shutoff valve must be discon- utility regulations. In the absence of local codes the installation nected from the gas supply piping system during any pres- must comply with NFCG NFPA 54/ANSI Z223.1. - Page 23 WALL FURNACE INSTALLATION GAS SUPPLY Gas Supply Line to Wall furnace Pull the factory installed flexible gas line through the hole in the back panel. See Figure 34. Connect the gas supply line to flexible gas hose. Ensure that flexible gas hose is not kinked after fitting gas supply line. Any excess flexible line can be pushed back into the wall furnace.
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Page 24: Vent Clearances
WALL FURNACE INSTALLATION VENT CLEARANCES US Installation Clearance above any grade, veranda, porch or balcony 12 in (30 cm) 6 in (15 cm) for appliances ≤ 10,000 Btu/h (3 kW), 9 in (23 cm) for ap- Clearance to window or door that may be opened pliances >... -
Page 25: Venting Requirements
WALL FURNACE INSTALLATION VENTING REQUIREMENTS Maximum Vent Length is 50 feet. Each 90° elbow used in the WARNING vent system will be the equivalent to three feet, and each 45° This appliance must not be vented with any other applianc- elbow is equivalent to 1.5 feet, which should be added to the es, even if that appliance is of the condensing type. -
Page 26: Venting
WALL FURNACE INSTALLATION VENTING Install Vent Termination and Piping To prevent flue pipe from pushing back into the wall, place a hose clamp on the pipe against the wall and tighten. See Figure 39. The UltraSaver may be installed with up to 50’ equivalent length venting. -
Page 27: Venting
WALL FURNACE INSTALLATION VENTING Due to the high efficiency of the Ultra Saver, condensate will form Carefully push the wall furnace back into position against the rear in the heat exchanger and flue pipe. A condensate trap and drain shroud and connect the flue pipe to the inducer. tube are provided to dispose of the condensate to a nearby floor Secure wall furnace to the rear shroud by using four 10 x 1/2”... -
Page 28: Vent Examples For Single Flue
WALL FURNACE INSTALLATION VENT EXAMPLES FOR SINGLE FLUE Max Vent Run - 50 ft. Equivalent 2’ When installing a horizontal vent termination, the minimum vent VENT TERMINAL (61.0cm) ° 90 ELBOW length protruding from the outside wall is 10 inches (304mm). See 45°... - Page 29 WALL FURNACE INSTALLATION VENT EXAMPLES FOR SINGLE FLUE Determining Minimum Vent Height Above the Roof All vent components are supplied by the installer. Determining Minimum Vent Height Above the Roof ROOF PITCH H (Min.) Flat to 6/12 12” (305 mm) 6/12 to 7/12 15”...
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Page 30: Direct Vent Examples
WALL FURNACE INSTALLATION DIRECT VENT EXAMPLES The PVSA1 Air Pipe Kit is required for installation of the wall fur- Optional Deep shroud kit nace in a direct-vent configuration. See Page 15. shown for vent run in front of wall. See page 15. Max Vent Run - 50 ft. - Page 31 WALL FURNACE INSTALLATION DIRECT VENT EXAMPLES Notice: The vent terminal elbow does not contribute to the Notice: For vertical termination, the exhaust must be a minimum overall vent length measurement. For each 45° elbow in- of three inches above the inlet air pipe. The inlet must be at least stalled in the run, the length of the run MUST be reduced by twelve inches from the roof line or the maximum expected snow 1.5 feet (45 cm).
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Page 32: Lighting Instructions
WALL FURNACE INSTALLATION LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. A. BEFORE LIGHTING smell all around the appliance area B. -
Page 33: Wiring
WALL FURNACE INSTALLATION WIRING This appliance is equipped with a three-prong grounding WARNING plug and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding Potential risk of fire, electric shock, and personal prong from this plug. -
Page 34: Startup Checklist
WALL FURNACE INSTALLATION WIRING Optional Controls WARNING Potential risk of fire, electric shock, and personal injury. Take precautions to reduce such risks. CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. To reset the wall furnace, press the mode selection button on the display panel repeatedly until the wall furnace cycles through the “OFF”... -
Page 35: Initial Startup And Adjustments
WALL FURNACE INSTALLATION INITIAL STARTUP AND ADJUSTMENTS With main electrical power to the wall furnace turned off, verify Sequence of Operations that any external controls are in the off position or are ad- Start the wall furnace by pressing the display panel’s “Mode justed to a setting below room temperature. -
Page 36: Initial Startup And Adjustments
WALL FURNACE INSTALLATION INITIAL STARTUP AND ADJUSTMENTS The table below outlines the BTU input rate of the wall furnace for Checking Manifold Pressure each flame level. Both Propane and Natural gas valves have a built-in pressure regulator in the gas valve. See page 22 for a list of the normal high Heat Level BTU Input BTU Input... -
Page 37: Troubleshooting
TROUBLESHOOTING TROUBLESHOOTING LCD CODES - NORMAL OPERATION OPERATION LCD DIGITS CONTROL BOARD LED SEQUENCE Yellow LED permanently OFF Power on sequence Blank Green and red LED blink four times alternately Yellow LED permanently OFF Standby “ - -” Red LED permanently OFF Green LED blinking slowly and continuously Yellow LED on at pressure threshold check Operation Safety Check... -
Page 38: Maintenance & Service
MAINTENANCE & SERVICE RECOMMENDED MAINTENANCE FREQUENCY OF MAINTENANCE MAINTENANCE ITEM MONTHLY BY HOME- ANNUALLY BY OWNER SERVICE PERSON Verify the area is free from combustible materials. See clearances on page 17. Verify the combustion and ventilation air is not restricted. Verify the flue and inlet pipes do not have any cracks or holes. - Page 39 MAINTENANCE & SERVICE Maintenance for the Service Person Circulating Air Blower The circulating air blower should be checked and cleaned annu- ally by a qualified service person to ensure that your appliance is operating efficiently. Any dirt or lint can affect the operation of the blower.
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Page 40: Parts List
PARTS LIST WARNING Use only manufacturer’s replacement parts. Use of any other parts could cause injury or death. PART NO. PART NO. INDEX INDEX DESCRIPTION DESCRIPTION PVS18 PVS35 PVS18 PVS35 31544 31544 REAR SHROUD R11618 R11618 TUBING, INDUCER TO TRAP 31842 31842 OUTER CASING ASSEMBLY... -
Page 41: Exploded View
EXPLODED VIEW 32084-1-0713 Page 41... -
Page 42: Master Parts Distributor List
MASTER PARTS DISTRIBUTOR LIST To Order Parts Under Warranty, please contact your local Empire dealer. See the dealer locator at www.empirecomfort. com. To provide warranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem with the unit. -
Page 43: Warranty
WARRANTY Empire Comfort Systems Inc. warranties this space heating product to be free from defects at the time of purchase and for the periods specified below. Space heating products must be installed by a qualified technician and must be maintained and operated safely, in accordance with the instructions in the owner’s manual. - Page 44 Empire Comfort Systems Inc. EMPIRE EMPIRE 918 Freeburg Ave. Belleville, IL 62220 If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer. Comfort Systems www.empirecomfort.com Page 44 32084-1-0713...
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