Empire Heating Systems DVC55SPPXLP-1 Installation Instructions And Owner's Manual

Fan type direct vent wall furnace

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WARNING: If the information in these instructions are
not followed exactly, a fire or explosion may result caus-
ing property damage, personal injury or loss of life.
— Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appli-
ance.
— WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any
phone in your building.
Immediately call your gas supplier from a neigh-
bor's phone. Follow the gas supplier's instruc-
tions.
If you cannot reach your gas supplier, call the fire
department.
— Installation and service must be performed by a quali-
fied installer, service agency or the gas supplier.
32188-0-0616
INSTALLATION INSTRUCTIONS
OWNER'S MANUAL
AND
FAN TYPE
DIRECT VENT
WALL FURNACE
MODEL
DVC55SPPxLP-1
DVC55SPPxNAT-1
Installer:
Leave this manual with the appliance.
Consumer: Retain this manual for future reference.
WARNING: If not installed, operated and maintained
in accordance with the manufacturer's instructions,
this product could expose you to substances in fuel
or from fuel combustion which can cause death or
serious illness.
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA only)
or mobile home, where not prohibited by state or local
codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified
kit is used.
Page 1

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Summary of Contents for Empire Heating Systems DVC55SPPXLP-1

  • Page 1 INSTALLATION INSTRUCTIONS OWNER'S MANUAL FAN TYPE DIRECT VENT WALL FURNACE MODEL DVC55SPPxLP-1 DVC55SPPxNAT-1 Installer: Leave this manual with the appliance. Consumer: Retain this manual for future reference. WARNING: If not installed, operated and maintained WARNING: If the information in these instructions are...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS SECTION PAGE Important Safety Information ..................3 Safety Information for Users of LP Gas ..............4 Requirements for Massachusetts ................5 Introduction ......................6 Specifications ......................6 Gas Supply ......................7-8 Clearances ......................8 Installation Instructions ..................9-11 Lighting Instructions ....................12 Pilot Flame Characteristics ...................13 Main Burner Flame Characteristics ...............13 Wiring ........................14 Service and Maintenance Suggestions ..............15...
  • Page 3: Important Safety Information

    IMPORTANT SAFETY INFORMATION THIS IS A HEATING APPLIANCE DO NOT OPeRaTe THIS aPPLIaNCe WITHOUT FRONT PaNeL INSTaLLeD. • Due to high temperatures the appliance should be • Do not put anything around the furnace that will located out of traffic and away from furniture and obstruct the flow of combustion and ventilation air.
  • Page 4: Safety Information For Users Of Lp Gas

    SAFETY INFORMATION FOR USERS OF LP-GAS Propane (LP-Gas) is a flammable gas which can cause fires SOME POINTS TO REMEMBER and explosions. In its natural state, propane is odorless and • Learn to recognize the odor of LP-gas. Your local LP-Gas colorless.
  • Page 5: Requirements For Massachusetts

    REqUIREMENTS FOR MASSACHUSETTS For all side wall horizontally vented gas fueled equipment installed 3. SIGNAGE. A metal or plastic identification plate shall be per- in every dwelling, building or structure used in whole or in part for manently mounted to the exterior of the building at a minimum residential purposes, including those owned or operated by the height of eight (8) feet above grade directly in line with the Commonwealth and where the side wall exhaust vent termination exhaust vent terminal for the horizontally vented gas fueled is less than seven (7) feet above finished grade in the area of the heating appliance or equipment. The sign shall read, in print size...
  • Page 6: Introduction

    INTRODUCTION Introduction Installation in Residential Garages always consult your local Building Department regarding regula- Gas utilization equipment in residential garages shall be installed tions, codes or ordinances which apply to the installation of a direct so that all burners and burner ignition devices are located not less vent wall furnace. than 18" above the floor. Instructions to Installer Such equipment shall be located, or protected, so it is not subject Installer must leave instruction manual with owner after instal- to physical damage by a moving vehicle.
  • Page 7: Gas Supply

    GAS SUPPLY Locating Gas Supply The gas lines must be checked for leaks by the installer. This should The gas line can enter the unit either through the floor or outside be done with a soap solution watching for bubbles on all exposed wall. The gas line opening should be made at this time. Location connections, and if unexposed, a pressure test should be made. of the opening will be determined by the position of floor joists and never use an exposed flame to check for leaks. Appliance must the valve and union used for servicing.
  • Page 8: Clearances

    GAS SUPPLY Checking Manifold Pressure Both Propane and Natural gas valves have a built-in pressure regulator in the gas valve. Natural gas models will have a manifold pressure of approximately 4.0" w.c. at the valve outlet with the inlet pressure to the valve from a minimum of 6.0" w.c. for the purpose of input adjustment to a maximum of 7.0" w.c. Propane gas models will have a manifold pressure approximately 10.0" w.c. at the valve outlet with the inlet pressure to the valve from a minimum of 11.0" w.c. for the purpose of input adjustment to a maximum of 13.0" w.c. A 1/8" N.P.T. plugged tapping, accessible for test gauge connection, is located on the outlet side of the gas control. The built-in regulator comes on at approximately 1/4th pressure and full on in 10 seconds.
  • Page 9: Installation Instructions

    INSTALLATION INSTRUCTIONS Locating Wall Opening The furnace is to be located on an outside wall. Locate wall studs so that wall opening will be located between wall studs. The furnace is 16 inches in width and normal 16 inches on center studs will not allow the furnace to be recessed into the wall unless a stud is repositioned.
  • Page 10 INSTALLATION INSTRUCTIONS (continued) Cutting Vent Tubes This is the most important part of the installation. With the furnace installed on wall the 6" diameter air inlet tube and the 4" diameter flue outlet tube are to be marked and cut using the following procedure. attach 6" diameter air inlet tube onto the collar of air drop as- sembly. Be sure 6" diameter air inlet tube is placed as far as possible onto the collar of the air drop assembly. Mark the 6"...
  • Page 11 INSTALLATION INSTRUCTIONS (continued) Installing a Vent Near a Window Ledge, Warning: When vinyl siding vent kit, DV-822 or 2" x 4" fram- Other Type of Projection or on Siding (vinyl, aluminum, etc.) ing is added to an existing installation (furnace is installed) Direct vent furnaces are designed to be installed on a uniform out- do not attempt to add sections of pipe to the flue outlet tube side wall. When the wind comes from any angle (up, down or from...
  • Page 12: Lighting Instructions

    LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by hand. C.
  • Page 13: Pilot Flame Characteristics

    PILOT FLAME CHARACTERISTICS PROPER FLAME ADJUSTMENT The correct pilot flame (Figure 11) will be blue, extending past the thermocouple. The flame will surround the thermocouple just below the tip. Natural gas pilots require adjusting when the inlet gas pressure is above 5" w.c. Remove the pilot cover screw on the control valve (Figure 3, page 8), and turn the adjustment screw clockwise to reduce flame. Replace pilot cover screw to eliminate gas leaking at that control valve opening.
  • Page 14: Wiring

    WIRING Wiring The appliance, when installed, must be electrically grounded SCHEMATIC WIRING DIAGRAM —————————————————————————————— in accordance with local codes or, in the absence of local SCHÉMA INSTALLATION LECTRIQUE É codes, with the National Electrical Code, ANSI/NFPA 70 or WHITE (BLANC) MOTOR Canadian Electrical Code, CSA C22.1, if an external electrical ————— ———— — MOTEUR BLACK (NOIR) source is utilized. This appliance is equipped with a three- prong [grounding] plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle.
  • Page 15: Service And Maintenance Suggestions

    SERVICE & MAINTENANCE SUGGESTIONS Replacing Fan and Oiling the Motor If Electrode Does Not Produce Spark: The fan motor should be cleaned and oiled once each heating season. 1. Check wire connections. To reach the motor, withdraw the metal shroud surrounding the fan 2. Check gap for pilot burner to the electrode tip. Should be blade by removing the screws on each side. Oil holes are located between 1/8" and 3/16". Electrode wire and tip must be more on the top at each end of the motor. Use a few drops of #10 motor than 1/4" away from all other metal components.
  • Page 16: Parts List

    PARTS LIST PLEASE NOTE: When ordering parts, it is very important that part number and description of part coincide. Index Index Part No. Description Part No. Description 11762 Outer Casing Top DV064 Cover Plate for Observation Hole R618 Motor Mount (Four Required) DV775 Seal Bracket 11764 Motor Mounting Bar (Two Required) M147 Gasket Tubing Seal M147 Gasket (Two Required) DV847 Burner Door Natural Gas R619 Motor...
  • Page 17: Parts View

    PARTS VIEW 32188-0-0616 Page 17...
  • Page 18: Master Parts Distributor List

    MASTER PARTS DISTRIBUTOR LIST To Order Parts Under Warranty, please contact your local Empire dealer. See the dealer locator at www.empirecomfort.com. To provide war- ranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem with the unit. To Order Parts After the Warranty Period, please contact your dealer or one of the Master Parts Distributors listed below. This list changes from time to time. For the current list, please click on the Master Parts button at www.empirecomfort.com. Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment repair parts for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc. Dey Distributing Victor Division of F. W. Webb Company 1401 Willow Lake Boulevard 200 Locust Street Vadnais Heights, MN 55101 Hartford, CT 06114 Phone: 651-490-9191 Phone: 860-722-2433 Toll Free: 800-397-1339 Toll Free: 800-243-9360 Website: www.deydistributing.com Fax: 860-293-0479 Parts: Heater, Hearth and Grills Toll Free Fax: 800-274-2004 Websites: www.fwwebb.com & www.victormfg.com Parts: Heater, Hearth and Grills...
  • Page 19: Service Notes

    WARRANTY empire Comfort Systems Inc. warranties this space heating product to be free from defects at the time of purchase and for the periods specified below. Space heating products must be installed by a qualified technician and must be maintained and operated safely, in accordance with the instructions in the owner’s manual. This warranty applies to the original purchaser only and is not transferable. All warranty repairs must be accomplished by a qualified gas appliance technician. Limited Ten-Year Parts Warranty – Combustion Chamber Empire promises to the owner that if the combustion chamber (see parts list) fails because of defective workmanship or material with ten years from the date of purchase, Empire will repair or replace at Empire’s option. Limited One-Year Parts Warranty – Remote Controls, Accessories, and Parts Should any remote control, accessory, or other part fail because of defective workmanship within one year from the date of purchase, Empire will repair or replace at Empire’s option.
  • Page 20 Empire Comfort Systems Inc. Belleville, IL EMPIRE EMPIRE If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer. Comfort Systems www.empirecomfort.com Page 20 32188-0-0616...
  • Page 21 MANUEL DU PROPRIéTAIRE RADIATEUR MURAL à CIRCULATION FORCéE AvEC UN évENT DIRECT MODèLES DvC55SPPxLP-1 DvC55SPPxNAT-1 AvERTISSEMENT: Assurez vous de bien suiv- re les instructions données dans cette notice Installateur: Laissez cette notice avec l’appareil. pour réduire au minimum le risque d’incendie Consommateur: Conservez cette notice pour ou d’explosion ou pour éviter tout dommage...
  • Page 22 Introduction Installation sur un Tapis ou Tuile Toujours consulter le département de construction de votre région en ce Si cet appareil est installé directement sur un tapis, tuiles ou tout genre qui regarde les règlements, les codes ou les ordonnances qui s’appliquent de matériel combustible autre qu’un plancher de bois, cet appareil doit à...
  • Page 23 INFORMATION DE SéCURITé POUR LES UTILISATEURS DE PROPANE Le propane est un gaz inflammable qui peut causer des feux et des famille. Un jour, lorsqu’il n’y aura pas une minute à perdre, la explosions. Dans son état naturel, le propane est inodore et sans sécurité...
  • Page 24 Emplacement de l'Ouverture dans le Mur DV-822 L’assemblage d’évent pour le revêtement en vinyle Le radiateur doit être situé sur un mur extérieur. Trouver les montants du mur, ainsi l’ouverture dans le mur sera entre les Agence d’Installation Qualifiée montants du mur. Le radiateur a une largeur de 16" (40.64cm) et L’installation et le remplacement des tuyaux à...
  • Page 25 pour la sortie d’air et marquer les trous de montage en MINIMUM 4" (10.16cm) MINIMUM 4" (10.16cm) AUx MATéRIAUx AUx MATéRIAUx utilisant le registre comme guide. COMbUSTIbLES COMbUSTIbLES 10. Percer (2) trous de 1/8" (3.2mm) de diamètre dans le mur et attacher le registre avec (2) vis #10 x 1"...
  • Page 26 Emplacement de l'Alimentation électrique sur le collet de la sortie d’échappement qui est sur la chambre Sur le bas des panneaux des côtés gauche et droit, il y a une entrée de combustion. Soyez certain que le tuyau d’échappement de défonçable de 7/8"...
  • Page 27 CALFEUTRER d’échappement de 4" (10.16cm) de diamètre et sur le collet CALFEUTRER de 4" (10.16cm) de diamètre du capuchon d’évent. Attacher PLAQUE Ex- PLAQUE Ex- TéRIEURE DE le tuyau de sortie d’échappement de 4" (10.16cm) de TéRIEURE DE MONTAGE MONTAGE diamètre au collet de la sortie d’échappement de la chambre de combustion.
  • Page 28 bONDE NPT DE 1/8" (3.175mm) POUR véRIFIER LE jAUGEAGE DES TUyAU D’ALIMENTATION vALvE vUE DE DESSUS CONNExIONS. EN GAZ RéGULATEUR DE PRESSION évENT vALvE à PRISE POUR SORTIE DE CLé UNIvERSELLE vALvE DE FERMETURE PRESSION MANUELLE RACCORD HORIZONTAL ENTRéE DE GAZ SORTIE DE GAZ ARRIvéE PRISE POUR PRESSION...
  • Page 29 AjUSTEMENT CONvENAbLE DE LA FLAMME Pose des Fils électriques Si vous utilisez une source électrique extérieure, l’appareil, lorsqu’il est installé, doit avoir une prise de terre conforme avec les codes locaux ou dans l’absence de codes locaux, avec le National Electrical Code, ANSI/NFPA70 ou Canadian Electrical Code, CSA C22.1.
  • Page 30 POUR vOTRE SéCURITé LIRE AvANT D’ALLUMER AvERTISSEMENT: Si vous ne suivez pas exactement ces instructions, un feu ou une explosion peut se produire causant des dommages à la propriété, des blessures corporelles ou la mort. A. Cet appareil a une veilleuse qui doit être allumée manuel- instructions du fournisseur de gaz.
  • Page 31 SUGGESTIONS POUR LE SERvICE ET L’ENTRETIEN. APPELER UN TEChNICIEN D’ENTRETIEN GéNéRAL : Tous les radiateurs ont reçu un test d’allumage ment ouvert ( dans le sens opposé des aiguilles d’une montre pour vérifier le bon fonctionnement. Ceci inclus la flamme du pour "ouvert").
  • Page 32 S’IL vOUS PLAîT NOTER: Lorsque vous commandez les pièces, il est très important que le numéro de la pièce et la description coïncident. Numéro Numéro de Numéro Numéro de Description Description d’index la pièce d’index la pièce 11763 Dessus de la paroi extérieure Joint d’étanchéité pour couvercle de M155 l’ouverture d’observation...
  • Page 33 Empire Comfort Systems, Inc. Nine Eighteen Freeburg Ave. Belleville, Illinois 62220-2623 32188-0-0616 Page 13...
  • Page 34 GARANTIE empire Comfort Systems Inc. garantit que ce produit de chauffage individuel est exempt de défauts au moment de son achat et pen- dant les périodes indiquées ci-dessous. Les produits de chauffage individuel doivent être installés par un technicien qualifié et doivent être entretenus et utilisés de façon sécuritaire, en conformité avec les instructions du mode d’emploi. Cette garantie est accordée à l’acheteur initial seulement et n’est pas transférable. Toutes les réparations sous garantie doivent être exécutées par un technicien d’appareil au gaz qualifié. Garantie limitée de dix ans sur les pièces – Chambre de combustion En cas de défaillance de la chambre de combustion (voir la nomenclature des pièces) en raison de défauts de pièces ou de main-d’œuvre dans les dix ans à compter de la date d’achat, Empire s’engage à la réparer ou à la remplacer, au choix d’Empire.
  • Page 35 NoTES DE SERVICE 32188-0-0616 Page 15...
  • Page 36 Empire Comfort Systems Inc. belleville, IL EMPIRE EMPIRE Pour toute question générale concernant nos produits, veuillez nous envoyer un courriel à info@empirecomfort.com. Pour toute question d’entretien ou de réparation, veuillez Comfort Systems contacter votre revendeur. www.empirecomfort.com Page 16 32188-0-0616...

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