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Pacific Bicycle Owner's Manual

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11/99.bikemanual
11/24/99
3:49 PM
Page 1
B I C Y C L E O W N E R ' S M A N U A L

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Summary of Contents for Pacific Bicycle

  • Page 1 11/99.bikemanual 11/24/99 3:49 PM Page 1 B I C Y C L E O W N E R ’ S M A N U A L...
  • Page 2 HEL- METS CORRECT FITTING - MAKE SURE YOUR HELMET COVERS YOUR FOREHEAD. SAVE A LWAYS WEAR A PROPERLY FITTED HELMET WHEN YOU RIDE YOUR BICYCLE. INCORRECT FITTING. FOREHEAD DO NOT RIDE AT NIGHT. IS EXPOSED AND VULNERABLE TO SERIOUS INJURY.
  • Page 3 11/24/99 3:49 PM Page 3 Thank You for purchasing your New Pacific Bicycle. Please take a moment to fill out this reply card, and mail it back to us. We value your business and appreciate your feedback. Name: ______________________________________________ Birthdate:____________________...
  • Page 4 11/99.bikemanual 11/24/99 3:49 PM Page 4 PLACE STAMP HERE PACIFIC CYCLE - BICYCLE FEEDBACK PO BOX 230 MC FARLAND WI 53558-0230 Cut along dotted line before mailing...
  • Page 5 You will save time and the inconvenience of having to go back to the store if you choose to write or call us concerning missing parts, service questions, operating advice, and/or assembly questions.
  • Page 6 11/99.bikemanual 11/24/99 3:50 PM Page 6 Take notice of this symbol throughout this manual and pay particular attention to the instructions blocked off and preceded by this symbol.

  • Page 7: Table Of Contents

    Schedule 1 - Lubrication Bicycle Care 16-17 -Chain 76-77 Schedule 2 - Service Checklist -Basic Maintenance -Inspection Tools Required -Storage -Lubrication -Security -Adjustment & Replacement 76-77 5. DETAILED MAINTENANCE 54-85 Wheel Inspection 3. ASSEMBLY 18-50 Tire Inspection Derailleur Geared Bicycle 18-38 Tire Pressures...

  • Page 8: Mountain Bicycles

    11/99.bikemanual 11/24/99 3:50 PM Page 8 Mountain Bicycles . Mountain bicycles are designed to give maximum comfort over a wide variety of road surfaces. The wider handlebars and convenient shift lever position make them very easy to control. Wider rims and tires give them a softer ride with more traction on rough surfaces.

  • Page 9: Bmx Bicycles

    11/99.bikemanual 11/24/99 3:50 PM Page 9 BMX Bicycles . BMX style bicycles are a popular general purpose type most suited for young riders. They are valued because of their sturdy and simple construction, and low maintenance. Brake Lever Handlebar Seat Handlebar Grip Brake Control Cable Seat Post...

  • Page 10: Tools Required

    Your new bicycle was assembled and tuned in the factory and then partially disassembled for shipping. You may have purchased the bicycle already fully re-assembled and ready to ride OR in the shipping carton in the partially disassembled form. The following instructions will enable you to prepare your bicycle for years of enjoyable cycling.
  • Page 11 The ideal clearance will vary between types of bicycles and rider preference. This makes straddling the frame when off the saddle easier and safer in situations such as sudden traffic stops. Women can use a men’s style bicycle to determine the correct size women’s model.
  • Page 12 The correct saddle height should not allow leg strain from over-extension, and the hips should not rock from side to side while pedaling. While sitting on the bicycle with one pedal at its lowest point, place the ball of your foot on that pedal.
  • Page 13 Ensure that the handlebar stem does not extend beyond the minimum insertion mark. Failure to do this may cause serious bodily injury or damage to the bicycle. Ensure both the Stem Wedge Bolt and the Handlebar Binder Bolt are tightened securely.
  • Page 14 - Ensure rims run true and have no obvious wobbles or kinks. - Ensure all wheel spokes are tight and not broken. - Check that axle nuts are tight. If your bicycle is fitted with quick release axles, make sure locking levers are correctly tensioned and in the closed position.
  • Page 15 11/99.bikemanual 11/24/99 3:50 PM Page 15 - Ensure chain is oiled, clean and runs smoothly. - Extra care is required in wet or dusty conditions. - Ensure all bearings are lubricated, run freely and display no excess movement, grinding or rattling. - Check headset, wheel bearings, pedal bearings and bottom bracket bearings.
  • Page 16 Page 16 It is strongly advised that a properly fitting, ANSI or SNELL approved, bicycle safety helmet be worn at all times when riding your bicycle. In addition, if you are carrying a passenger in a child safety seat, they must also be wearing a helmet.
  • Page 17 If you are wearing loose pants, use leg clips or elastic bands to prevent them from being caught in the chain. Don't carry packages or passengers that will interfere with your visibility or control of the bicycle. Don't use items that may restrict your hearing.
  • Page 18 Do not ride at night - Ensure bicycle is equipped with a full set of correctly positioned and clean reflectors. - Refer to p. 84 of this manual. - Use a properly functioning lighting set comprising a white front lamp and a red rear lamp.
  • Page 19 11/99.bikemanual 11/24/99 3:50 PM Page 19 - Gear down before a climb and continue gearing down as required to maintain pedaling speed. - If you reach the lowest gear and are struggling, stand up on your pedals. You will then obtain more power from each pedal revolution.
  • Page 20 Bicycles come with a variety of gear configurations from 5 to 24 speeds. A 5-6 speed bicycle will have a single front chainwheel, a Front Chainwheels rear derailleur, and 5 or 6 cogs on the rear hub. Bicycles with more...
  • Page 21 11/99.bikemanual 11/24/99 3:50 PM Page 21 For optimal performance, For optimal performance, Middle High High NOT RECOMMENDED NOT RECOMMENDED Recommended Chainwheel/Rear Sprocket Gear Combinations Front Low Gear Rear Low Gear Some bicycles are now being equipped with a shifting mechanism called Grip Shift, which is built into the handlebar grips and does not make use of separate levers.
  • Page 22 11/99.bikemanual 11/24/99 3:51 PM Page 22 Left hand lever Right hand lever Most mountain style bicycles are equipped with shifters mounted on the top of the handlebars and operated by the thumbs. To select a lower, easier gear, shift to a bigger rear cog and a small chainwheel.
  • Page 23 After rain, dry your bicycle and apply anti-rust treatment. If the hub and bottom bracket bearings of your bicycle have been submerged in water, they should be taken out and re-greased. This will prevent accelerated bearing deterioration.
  • Page 24 2. Register the bicycle with the local police. 3. Invest in a high quality bicycle lock that will resist hack saws and bolt cutters. Always lock your bicycle to an immovable object if it...
  • Page 25 Includes 20", 24” and 26" Wheel Mountain Bikes Assembly is the same for men’s and women’s bikes. Open the carton from the top and remove the bicycle. Remove the straps and protective wrapping from the bicycle. Inspect the bicycle and all accessories and parts for possible shortages. It is recommended that the threads and all moving parts in the parts package be lubricated prior to installation.
  • Page 26 11/99.bikemanual 11/24/99 3:51 PM Page 26 N O T E : Comfort Series (CS) bicycles may be equipped with a stem that has an adjustable angle. In addition to the normal assembly, these stems will require angling the stem to the desired position, and securely tightening the 6mm angle bolt located in front of the stem bolt.
  • Page 27 11/99.bikemanual 11/24/99 3:51 PM Page 27 Shifter binder bolt (2.5 Allen key) Brake lever binder bolt (5mm Allen key) Bar end (5mm Allen key) Tighten all bolts that clamp the shifters, brake levers, and bar ends to the handlebar using a 5mm Allen key or Phillips head screwdriver. (Figure 1) Handlebar with Grip Shifter.
  • Page 28 This mechanism acts as a shock absorber with a specified amount of travel that varies between models. Most Pacific Crown Cycle suspension forks are not adjustable and are very difficult to disassemble.
  • Page 29 Seat bolt to ensure the locking lever is moved to the closed position with a firm Post action. Turn the bicycle upside down and rest it on the seat and handlebars. Quick Adjusting NOTE: Comfort Series (CS) bicycles may be equipped with a suspension Release seat post (See Diagram-bottom left).
  • Page 30 (counter-clockwise) thread. It is very important that you check the crank set for correct adjustment and tightness before riding your bicycle. New cranks may become loose with initial use, refer to p. 74-77 Dust for proper crank set adjustment and maintenance. Once the pedals have been installed, remove the dust caps from the center of each crank arm.
  • Page 31 If resistance is not firm, open the lever and tighten the adjusting nut in a clockwise direction. Continue to pivot the lever all the way to the closed position so that the curved part of the lever faces the bicycle.
  • Page 32 6. Note that the same procedure applies when operating a quick release seat post binder mechanism. 7. Turn the bicycle upright using the kickstand to support it. Warning - Correct adjustment of the quick release is vitally important to avoid an accident caused by loose wheels.
  • Page 33 11/99.bikemanual 11/24/99 3:51 PM Page 33 3. Temporarily tighten the cable so 5. Secure one of the shoes at a time. that the link wire is at the position in The adjustment of the shoe clearance is the illustration. not necessary at this time. Shoe fixing nut tightening torque: 7.84 - 8.82 Nm(70 - 78 in.
  • Page 34 11/99.bikemanual 11/24/99 3:51 PM Page 34 Straddle The length of the straddle cable, the height of the straddle hanger, and Cable Brake Brake Cable the brake pad-to-caliper arm position all have an effect on braking power. Generally, the straddle cable bridge is set low and close to the Straddle Hanger tire for maximum braking force.
  • Page 35 11/99.bikemanual 11/24/99 3:51 PM Page 35 While holding the shoe against the rim, adjust the amount of shoe protrusion by interchanging the position of the B washers (i.e. 6 mm and 3 mm) so that If fitted with V-Brakes, insert the brake body into dimension A is kept at 39 mm or more.
  • Page 36 11/99.bikemanual 11/24/99 3:51 PM Page 36 While holding the shoe against the Adjust the balance with the spring rim, tighten the shoe fixing nut. tension adjustment screws. shoe fixing nut 5 mm Allen key 1 mm 1 mm 1 mm Spring tension Spring tension adjustment screw...
  • Page 37 Direction of rim rotation 1- 2 mm 0.5 - 1.0 mm Do not ride the bicycle until the brakes are functioning properly. To test, apply the brakes while trying to push the bike forward to make sure they will stop the bicycle.
  • Page 38 If fitted with a front disc brake, the components should already Housing be attached. However, please check all connections before attempting to ride the bicycle. Secure tightly the 6 bolts that Barrel Adjuster hold the disc to the front wheel hub and the 2 bolts that hold Lock Nut the brake mechanism to the fork.
  • Page 39 11/99.bikemanual 11/24/99 3:51 PM Page 39 Centering Bolt Fork Leg Disc Mounting Bolts Brake Cable Housing Rotating Caliper Body Disc Cable Boot with Spring inside Centering Bolt (inside) Actuating Cable Anchor Bolt Fork Drop Out Caliper Mounting Quick Release Bolts with spacers lever These brakes require breaking in! Ride and use the brakes gently for 13 miles before using the brakes in downhill conditions, for sudden stops, or...
  • Page 40 Freewheel Outer side of Top Gear the factory, you will need to inspect and readjust both prior to Pulley Adjustment riding the bicycle. Screw Rear Derailleur Begin by shifting the rear shifter to largest number indicated, disconnect the cable from the rear derailleur cable anchor bolt, and place the chain on the smallest sprocket.
  • Page 41 Do not ride a bicycle that is not shifting p r o p e r l y. Overlooking proper adjustments may cause irreparable damage to the bicycle and/or bodily injury.
  • Page 42 11/99.bikemanual 11/24/99 3:51 PM Page 42 Dual Suspension bikes (DS) are equipped with a front fork as well as a rear suspension generally located below the seat. The piston works in conjunction with a spring to allow the bike to rotate on a pivot point. Ensure all attaching hardware is secured and there is no lateral movement of the rear triangle.
  • Page 43 11/99.bikemanual 11/24/99 3:51 PM Page 43 The pivot assembly is a simple mechanism that allows the rear triangle to move up and down in combination with a rear suspension. Size, shape, and compounds will vary between models; however, operating principles are the Attaching Bolt same.
  • Page 44 Page 44 If your bike is supplied with a water bottle and cage, attach the Saddle Bag cage to the bicycle using the Allen bolts provided. Most bikes come equipped with a saddle bag or frame bag. Frame Bag The saddle bag installs under the seat with the zipper facing...
  • Page 45 - Check that the kickstand operates smoothly and the kickstand bolt is secured tightly. - F i n a l l y, examine the bicycle. Make sure all accessories are attached and all quick releases, nuts and bolts have been tightened securely.
  • Page 46 Foreword: Assembling a bicycle is an important responsibility. Proper Assembly is the same for boy’s and girl’s bikes. assembly not only gives the rider more enjoyment of the bicycle; it also offers an important measure of safety. Open the carton from the top and remove the bicycle. Remove the straps and protective wrapping from the bicycle.
  • Page 47 . Securely tighten the seat clamp. Securely tighten the bolts on the seat post clamp. Turn the bicycle upside down and rest it on the seat and handlebars. If your bicycle is equipped with a quick release mechanism, please refer to page 24-25.
  • Page 48 5. Spin the wheel to make sure that it is centered and clears the brake shoes. Tighten the brakes if necessary. 6. Turn the bicycle upright using the kickstand to support it. Retaining Cone Nuts Washer...
  • Page 49 11/99.bikemanual 11/24/99 3:52 PM Page 49 Side Pull Cable Loosen the cable anchor nut and thread the brake cable through it. Brakes Adjusting Barrel Tighten the nut by hand until it holds the cable in place. Squeeze the brake arms together against the rim of the wheel. Loosen the nuts on Center Bolt the brake shoes and turn until they match the angle of the rim.
  • Page 50 11/99.bikemanual 11/24/99 3:52 PM Page 50 3. Temporarily tighten the cable so 5. Secure one of the shoes at a time. that the link wire is at the position in The adjustment of the shoe clearance is the illustration. not necessary at this time. Shoe fixing nut tightening torque: 7.84 - 8.82 Nm (70 - 78 in.
  • Page 51 11/99.bikemanual 11/24/99 3:52 PM Page 51 While holding the shoe against the rim, adjust the amount of shoe protrusion by interchanging the position of the B washers (i.e. 6 mm or 3 mm) so that If fitted with V-Brakes, insert the brake body into dimension A is kept at 39 mm or more.
  • Page 52 11/99.bikemanual 11/24/99 3:52 PM Page 52 While holding the shoe against Adjust the balance with the spring the rim, tighten the shoe fixing nut. tension adjustment screws. 5 mm Allen key 1 mm 1 mm 1 mm Spring tension Spring tension adjustment screw adjustment screw Pass the inner cable through the inner...
  • Page 53 11/99.bikemanual 11/24/99 3:52 PM Page 53 Straddle Cable The length of the straddle cable, the height of the straddle hanger, and Brake Brake Cable the brake pad-to-caliper arm position all have an effect on braking power. Generally, the straddle cable bridge is set low and close to the Straddle Hanger tire for maximum braking force.
  • Page 54 Brake pads should be centered on the rim and the rear portion of each brake pad should be about 0.5 - 1.0 mm farther from the rim than the front portion of the brake pad. Do not ride the bicycle until the brakes are functioning properly. To test, apply the brakes while trying to push the bike forward to make sure they will stop the bicycle.
  • Page 55 Installation should only be done by a upper plate to make the bearing parallel to the upper qualified bicycle mechanic with the correct tools. plate. Use a 10mm wrench to tighten the locknut on the Upper Cable left adjusting barrel of the upper cable.
  • Page 56 11/99.bikemanual 11/24/99 3:52 PM Page 56 Failure to adjust correctly may result in loss of braking power and personal injury. Single Cable Casing Cable Adjuster Cable Splitter Upper Cable Barrel End (long casing) Upper Cable (short casing) Adjusting Barrel Locknut Upper Plate Set for Max.
  • Page 57 Chainguards: If not already attached, attach the chainguard to the bicycle frame using the clamps provided. Secure in place making sure the guard does not bind or get caught on the chain.
  • Page 58 Smooth running - Longer lasting components - Safer riding - Lower running costs Every time you ride your bicycle, its condition changes. The more you ride, the more frequently maintenance will be required. We recommend you spend a little time on regular maintenance tasks. The following schedules are a useful guide and by referring to Part 5 of this manual, you should be able to accomplish most tasks.
  • Page 59 11/99.bikemanual 11/24/99 3:52 PM Page 59 Frequency Task Page Reference Before every ride Check tire pressure Check brake operation 66-69 Check wheels for loose spokes Make sure nothing is loose After every ride Quick wipe down with damp cloth 16-17 Weekly Lubrication as per schedule 1 Monthly...
  • Page 60 11/99.bikemanual 11/24/99 3:52 PM Page 60 1. Open ended wrench or ring wrenches: 8mm, 9mm, 10mm, 12mm, 13mm, 14mm, 15mm 2. Open end or pedal wrench 15mm 3. Allen key wrenches: 4mm, 5mm, 6mm, 8mm 4. Adjustable wrench 5. Standard flat head screwdriver 6.
  • Page 61 3:52 PM Page 61 Wheel Inspection It is most important that wheels are kept in top condition. Properly maintaining your bicycle's wheels will help braking performance and stability when riding. Be aware of the following potential problems: •Dirty or greasy rims: Caution: These can render your brakes ineffective.
  • Page 62 Make sure valve caps are fitted and that valves are free from dirt. Aslow leak caused by the entry of the dirt can lead to a flat tire, and possibly a dangerous situation. The recommended pressure molded on the sidewall of your bicycle tires should match the following chart. Use this as a general guide.
  • Page 63 Hub Body 1. Check to make sure neither locknut is loose. 2. To adjust, remove wheel from bicycle and loosen the locknut on one side of the hub while holding the bearing cone on the same side with a flat open end wrench.
  • Page 64 11/99.bikemanual 11/24/99 3:53 PM Page 64 Match the position of the leak in the tube with the tire to locate the possible cause and mark the location on the tire. Remove the tire completely and inspect for a nail, glass, etc. and remove if located.
  • Page 65 If the stem is removed from the steering column, you will notice a mark about 65mm up from the bottom with the words “max. height” or “minimum insertion". Never ride a bicycle if the stem has Handlebar Clamp Bolts Handlebar Binder Bolt been raised so that the max.
  • Page 66 Make sure, when setting the handlebars in the fork, that the curved rake of the fork is angled to the front of the bicycle. Please note that if you need to replace the forks in your bicycle at any time, the replacement forks must have the same rake and the same tube inner diameter as those originally fitted to the bicycle.
  • Page 67 11/99.bikemanual 11/24/99 3:53 PM Page 67 Grip 7/8” Plastic Washers Barrel Adjuster Cable 1. Slide front Grip Shift assembly over left side of handlebar leaving proper clearance for handlebar grip. If necessary, move the brake lever to accommodate Grip Shift and handlebar grip. 2.
  • Page 68 3:53 PM Page 68 Cables and housing are one of the most overlooked parts on the bicycle. The first indication that your cables and housing need to be replaced is an increased amount of pressure needed to operate the brakes or shifters. Before every ride, check that t h e r e are no kinks or frays in the cables and housing.
  • Page 69 While standing over the frame top tube with both feet on the ground, Lock Washer apply the front brake firmly and rock the bicycle back and forth; if you detect any looseness in the headset, it will need adjustment. Check...
  • Page 70 11/99.bikemanual 11/24/99 3:53 PM Page 70 Suspension Some fork models differ from the one illustrated. Those models are Fork not adjustable and require no maintenance other than keeping it free from dirt and grime. Sleeves Seal The following maintenance should be performed every month (if riding off-road), or whenever you feel performance is Slider deteriorating.
  • Page 71 11/99.bikemanual 11/24/99 3:53 PM Page 71 The seat fixing bolt and the seat post binder bolt should be checked for tightness and adjustment every month. On removing the seat post from the frame, you will notice a mark about 65mm up from the bottom with the words “max.
  • Page 72 11/99.bikemanual 11/24/99 3:53 PM Page 72 As mentioned in Part 2, the seat can be adjusted in height, angle and distance from the handlebars to suit the individual rider. Saddle angle is a matter of personal preference but the most comfortable position will usually be found when the top of the seat is almost parallel to the ground, or slightly raised at the front.
  • Page 73 Never ride a bicycle unless the brakes are functioning properly. There are two types of hand operated bicycle brakes in common use: sidepull calipers and cantilever calipers. Both utilize a handlebar mounted lever which controls a cable to operate the brake. Sidepull brakes are mounted to the frame or fork via a single pivot point.
  • Page 74 11/99.bikemanual 11/24/99 3:53 PM Page 74 Some brakes have a quick release mechanism to allow easier wheel removal. Whenever you adjust the brakes, make sure the quick release mechanism is in the closed position. Never ride unless the quick release is firmly locked in the closed position. Cable Adjusting Barrel The brake lever and brake caliper pivot points should be oiled with Lock nut...
  • Page 75 11/99.bikemanual 11/24/99 3:54 PM Page 75 Some brakes have a special mechanism which enables you to set the clearance on either side of the rim using a screwdriver. Brake pads should finally be adjusted so that the leading edge of the pad makes first contact with the rim.
  • Page 76 11/99.bikemanual 11/24/99 3:54 PM Page 76 On some newer type cantilever brakes, the main brake cable Tread Tread Worn Off continues through the central cable carrier to an anchor bolt on one of the brake arms. A shorter link cable reaches from the carrier and the hook on the other brake arm.
  • Page 77 11/24/99 3:54 PM Page 77 The drivetrain of a bicycle refers to all parts that transmit power to the rear wheel including the pedals, chain, chainwheel, crank set, and freewheel. Pedals are available in a variety of shapes, sizes and materials, and each are designed with a particular purpose in mind.
  • Page 78 If replacing the original pedals with a new set, make sure the size and the axle thread is compatible with the cranks on your bicycle. Bicycles use one of two types of cranks and these use different axle threads. Your bike may be equipped with cranks that are a one piece design with no separate axle.
  • Page 79 11/99.bikemanual 11/24/99 3:54 PM Page 79 The crank set refers to the bottom bracket axle and bearings, the crank arms, and chainrings. Your bike may be fitted with either a one piece crank, where the crank arms and bottom bracket are a single component, or cotterless cranks, where the crank arms bolt onto the bottom bracket axle without using old fashioned type cotterpins.
  • Page 80 11/99.bikemanual 11/24/99 3:54 PM Page 80 To adjust the free play in a one piece type bottom bracket, loosen the locknut on the left side by turning it clockwise and tighten the adjusting cone counter-clockwise using a screwdriver in the slot. When correctly adjusted, re-tighten the locknut counter-clockwise.
  • Page 81 11/99.bikemanual 11/24/99 3:54 PM Page 81 Bottom Bracket To adjust the free play in a three piece type bottom bracket, loosen the lockring on the left side by turning it counter-clockwise, then turn the adjusting cup as required. Re-tighten the lockring taking care not to alter the cup adjustment.
  • Page 82 11/99.bikemanual 11/24/99 3:54 PM Page 82 3. Screw the removing tool into the crank and tighten. Screw in the removal tool. 4. Turn the screw bolt down until the crank comes away from the axle. Turn the screw bolt clockwise. Cotterless Crank Replacement: 1.
  • Page 83 11/99.bikemanual 11/24/99 3:54 PM Page 83 Rear Sprocket Front Chainwheel The chain must be kept clean, rust free and frequently lubricated in Pull up order to extend it's life as long as possible. It will require replacment if it stretches, breaks, or causes inefficient gear shifting. Make sure that there are no stiff links, they must all move freely.
  • Page 84 To install, feed chain around chainwheel, rear sprocket and derailleur cage with rivet facing away from the bicycle. Bring the two ends together within the special tool and punch the rivet into place.
  • Page 85 11/99.bikemanual 11/24/99 3:54 PM Page 85 Brake Arm Clip Remove any accumulated dirt from the freewheel with a brush and a degreaser. Disassembly of the free wheel is a complicated Brake Arm procedure requiring special tools, and should be left to a Sprocket specialist.

  • Page 86: Before You Ride

    There are several different types of derailleur systems but all operate using similar principles. Your new bicycle may be fitted with a standard 'friction' type system where you will need to feel each gear shift into position. It may be fitted with an ‘index’ system (e.g. SIS) which links each different gear position to a positive click mechanism in the shifter, and makes shifting very simple and precise.
  • Page 87 Turning the barrel adjuster c l o c k w i s e will decrease cable tension and Low Gear Adjustment Screw allow the derailleur cage to move farther away from the bicycle in small increments. Turning counter-clockwise will increase cable tension and bring the cage closer to the bicycle. This will micro-adjust the positioning of the derailleur cage in relation to the freewheel.
  • Page 88 11/99.bikemanual 11/24/99 3:55 PM Page 88 Low Adjusting Screw 1. Shift the rear shifter to the smallest number indicated, then shift High Adjusting the front shifter to the smallest number indicated. Disconnect the Cable Fixing Bolt Screw front derailleur cable from the cable anchor bolt and place the chain on the smallest chainwheel.
  • Page 89 Please refer to page 21 and 22 for the appropriate assembly instructions. Your bicycle is supplied with one front (white), one rear (red), two wheel (white), and two pedal (orange) reflectors. These are an important safety and legal requirement, and should remain securely fitted and in good, clean conditions at all times.
  • Page 90 - Replace chain - Stiff link in chain - Lubricate or replace link - Non compatible chain/chainring/ - Seek advice at a bicycle shop freewheel Chain jumping off freewheel - Chainring out of true - Re-true if possible, or replace...
  • Page 91 11/99.bikemanual 11/24/99 3:55 PM Page 91 Freewheel does not rotate - Freewheel internal pawl pins are - Lubricate. If problem persists, jammed replace freewheel Brakes not working effectively - Brake blocks worn down - Replace brake blocks - Brake blocks/rim greasy, wet or dirty - Clean blocks and rim - Brake cables are binding/stretched/damaged...

  • Page 92: Steering

    11/99.bikemanual 11/24/99 3:55 PM Page 92 Steering not accurate - Wheels not aligned in frame - Align wheels correctly - Headset loose or binding - Adjust/tighten headset - Front forks or frame bent - Take bike to a bike shop for possible frame realignment Frequent punctures - Inner tube old or faulty...
  • Page 93 11/99.bikemanual 11/24/99 3:55 PM Page 93 Fill in Immediately and retain as a record of your purchase. *Please retain your sales receipt for any possible warranty claims. Your Name: __________________________________________________ Address: ____________________________________________________ Date Purchased: ________________ Place of Purchase: ____________ Model Name: __________________________________________________ Wheel Size: ____________________ Color:__________________________ Serial Number: __________________...

  • Page 94: Accessories

    If frame failure should occur due to faulty materials or workmanship during the guarantee period, the frame will be replaced. For frame replacement under this Pacific Limited Warranty, contact us, stating the nature of the failure, model number, date received and the name of the store from which the bike was received, at the address given on this page.
  • Page 95 11/99.bikemanual 11/24/99 3:55 PM Page 95...
  • Page 96 11/99.bikemanual 11/24/99 3:55 PM Page 96 4311 Triangle Street / PO Box 230 McFarland, WI 53558 Phone 608/838-3732 Fax 608/838-7575 Customer Service 1-800-283-3303 E-mail: service@pacific-cycle.com Web Address: www.pacific-cycle.com...