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Char-Broil Performance T35G4 Product Manual

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© 2013 Char-Broil, LLC Columbus, GA 31902
PRODUCT GUIDE
MODEL 463436813
Performance T35G4
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-888-430-7870.
Printed in China
See rating label on grill for serial number.
Assembly instructions © 2013
11/08/12 • G458-001-010801

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Summary of Contents for Char-Broil Performance T35G4

  • Page 1 For support and to register your grill, please visit us at www.charbroil.com If you have questions or need assistance during assembly, please call 1-888-430-7870. Assembly instructions © 2013 © 2013 Char-Broil, LLC Columbus, GA 31902 Printed in China 11/08/12 • G458-001-010801...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS DANGER For Your Safety ........2-3 If you smell gas: Grilling Guide.

  • Page 3: Grease Fires

    WARNING CAUTION Using pots larger than 6 quarts in capacity could CALIFORNIA PROPOSITION 65 exceed weight limit of the 1. Combustible by-products produced when using side burner shelf this product contains chemicals known to the State or side shelf, of California to cause cancer, birth defects, or resulting in failure other reproductive harm.

  • Page 4: Grilling Guide

    Temperature - Convective Grills ONLY. GRILLING GUIDE – Getting Started The temperature gauge in the hood of your new grill measures air temperature. The air temperature inside your grill will never First Time Use be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly.
  • Page 5 Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try.
  • Page 6 Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking.
  • Page 7 Use non-abrasive scouring powder for stubborn The Char-Broil® grill is equipped with Gear Trax™, which stains. allow for the easy mounting of our unique line of Gear Trax Painted surfaces: Wash with mild detergent or non-abrasive accessories.

  • Page 8: Use And Care

    LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: DANGER •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. •...
  • Page 9 LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
  • Page 10 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 11 Safety Tips WARNING ▲ Before opening LP cylinder valve, check the coupling nut for tightness. ▲ When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. Injury: ▲...
  • Page 12 Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate WARNING knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Perform burner flame check Turn controls and gas source or tank OFF when not on sideburner, also.

  • Page 13: Spider Alert

    3. Remove carryover tubes and burners. CAUTION Detach electrode from burner. NOTE: Removal/Detachment method will depend on the burner configuration. See different configurations in illustrations below. 5. Carefully lift each burner up and away from valve openings. SPIDER ALERT! We suggest three ways to clean the burner tubes. Use the one easiest for you.

  • Page 14: Limited Warranty

    LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.

  • Page 15: Parts List

    PARTS LIST Qty Description Qty Description TOP LID DOOR, LEFT, NO HANDLE LOGO PLATE HANDLE F/ DOOR HANDLE, TOP LID DOOR, RIGHT, NO HANDLE HARDWARE F/ TOP LID ASSEMBLY ELECTRONIC IGNITION MODULE RUBBER BUMPER, RECTANGLE, F/ TOP LID CAP, F/ ELECTRONIC IGNITION MODULE RUBBER BUMPER, ROUND IGNITOR WIRE, F/ SIDEBURNER FIREBOX...

  • Page 16: Parts Diagram

    PARTS DIAGRAM PARTS DIAGRAM...

  • Page 17: Assembly

    ASSEMBLY • Place bottom shelf between side panels with cut out hole for LP cylinder on left. Attach to left and right side panels with 1/4- 20x2-3/8” machine screws and 1/4-20 flange nuts at front, and 1/4-20x2-3/8” machine screws and 1/4-20 flange nuts at rear.
  • Page 18 • Hook tank exclusion wire onto the holes on back panel, attach other ends to bottom shelf with #8x3/8” sheet metal screws. Back Panel #8x3/8" Sheet Metal Screws Qty. 2 Tank Exclusion Wire • Place front door brace as shown. Attach to left and right side panels with 1/4-20x2-3/8" machine screws and 1/4-20 flange nuts. 1/4-20x2-3/8"...
  • Page 19 • Insert tank exclusion wire frame into the hole on back panel, attach other end to front door brace with #10-24x3/8” machine screw and #10-24 flange nut . Tank Exclusion #10-24x1/2" Wire Frame Machine Screw Qty. 1 #10-24 Flange Nut Qty.
  • Page 20 • Attach weight block to bottom shelf with 1/4-20x2" machine screws and 1/4-20 flange nuts. 1/4-20 Flange Nut Weight Block 1/4-20x2" 1/4-20 Machine Screw 1/4-20x2" Flange Nut Machine Screw Qty. 2 Qty. 2 • Turn assembly upright. • This step requires two people to lift and position grill head onto cart. •...
  • Page 21 • Install side shelf assembly onto the pre-installed screws located on the right side of firebox (A). • Tighten the pre-installed screws securely. Attach with 1/4-20x1/2” screws as shown (B). Right Side Shelf 1/4-20x1/2" Screw Tighten the screws 1/4-20x1/2" Screw Qty.
  • Page 22 • Install side burner side shelf assembly onto the pre-installed screws located on the left side of firebox (A). • Tighten the pre-installed screws securely. Attach with 1/4-20x1/2” screws as shown (B). 1/4-20x1/2" Side burner Shelf Screw Qty. 2 1/4-20x1/2" Screw Tighten the screws •...
  • Page 23 • Attach side burner bezel and valve with #8-32x3/8” Stainless Steel screws (A). • Place side burner into shelf. Make sure valve is inside side burner tube. Attach side burner with #8 wing nut (B). Hook venturi clip to side burner tube and around manifold. Attach sideburner ignitor wire to electrode (C). •...
  • Page 24 • Untie the wires from the manifold at back of control panel if you can not see the wires. • Connect each of the wires from the main burner electrodes, and sideburner electrode into the back of the Electrode Ignition Module. Total (4) connections, shown A.
  • Page 25 • Attach handle to door with #10-24x1/2” machine screws, 5mm lock washers and 5mm flat washers (A). • Insert hinge pin on bottom shelf into hole in door. Press upper hinge pin in front door brace, align hole on top of door, and release hinge pin into door.
  • Page 26 • Insert temperature gauge stem into the bigger hole as shown A. Make sure the gauge is pushed in as far as it will go, then push the gauge downward until it clips into the panel, shown B/C. Temperature gauge stem Back of control panel •...
  • Page 27 • Place cooking grates onto grate rests. • Insert ends of Warming Rack pivot wire into holes in sides of gril lid. Insert ends of Warming Rack leg wire into holes in sides of firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are on top, Warming Rack is installed upside-down.
  • Page 28 • LP tank is sold separately. Use only with an OPD (over-fill protection device) equipped LP tank. Fill and leak-check before attaching to grill and regulator. See Use and Care section to correctly Leak Test and perform the Burner Flame Check. •...

  • Page 29: Troubleshooting

    DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator.
  • Page 30 Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light ELECTRONIC IGNITION: using ignitor. • No spark, no ignition noise. • See Section I of Electronic Ignition System. (See Electronic Ignition Troubleshooting also) • No spark, some ignition noise. • See Section II of Electronic Ignition System. •...
  • Page 31 Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause Check Procedure Prevention/Solution SECTION I No sparks appear at • Battery not installed • Check battery orientation. • Install battery (make sure that “+” and “–” any electrodes when properly. connectors are oriented correctly, with “+” end up Electronic Ignition Button and “–”...
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