Char-Broil T-36D Product Manual
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Char-Broil T-36D Product Manual

Char-Broil T-36D Product Manual

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IMPORTANT: Refer to the
instructions inside when
c o n v e r t i n g t hi s g r i ll t o
Natural Gas.
© 2013 Char-Broil, LLC Columbus, GA 31902
PRODUCT GUIDE
MODEL 466251713
T-36D
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-888-430-7870.
Printed in China
See rating label on grill for serial number.
Assembly instructions © 2013
09/14/12 • G517-001-100801

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  • Page 1 PRODUCT GUIDE MODEL 466251713 T-36D IMPORTANT: Fill out the product record information below. Serial Number See rating label on grill for serial number. Date Purchased For support and to register your grill, please visit us at www.charbroil.com If you have questions or need assistance during assembly, please call 1-888-430-7870.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS DANGER For Your Safety ........2-3 If you smell gas: Use and Care .

  • Page 3: Grease Fires

    WARNING CAUTION Using pots larger than 6 quarts in capacity could CALIFORNIA PROPOSITION 65 exceed weight limit of the 1. Combustible by-products produced when using side burner shelf this product contains chemicals known to the State or side shelf, of California to cause cancer, birth defects, or resulting in failure other reproductive harm.

  • Page 4: Use And Care

    LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: DANGER •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. •...

  • Page 5: For Your Safety

    LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
  • Page 6 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 7 Safety Tips WARNING Before opening LP cylinder valve, check the coupling nut for ▲ tightness. When grill is not in use, turn off all control knobs and LP ▲ For Safe Use of Your Grill and to Avoid Serious cylinder valve. Never move grill while in operation or still hot.
  • Page 8 Burner Flame Check WARNING •Remove cooking grates and troughs. Light burners, rotate knobs from . You should see a smaller flame in Turn controls and gas source or tank OFF when not position than seen on . Perform burner flame check in use.

  • Page 9: Spider Alert

    Cleaning the Burner Assembly CAUTION Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas OFF at control knobs and LP cylinder. 2. Remove cooking grates and troughs. SPIDER ALERT! 3.

  • Page 10: Limited Warranty

    LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.

  • Page 11: Parts List

    PARTS LIST Qty Description Qty Description FIREBOX HEAT SHIELD, F/ TANK MAIN BURNER, F/ FIREBOX FRONT BRACE ELECTRODE, F/ MAIN BURNER, 900MM WIRE LEFT DOOR, NO HANDLE ELECTRODE, F/ MAIN BURNER, 600MM WIRE DOOR HANDLE CARRY OVER TUBE RIGHT DOOR, NO HANDLE TROUGH, FIREBOX GROMMET TOP LID...

  • Page 12: Parts Diagram

    PARTS DIAGRAM...

  • Page 13: Assembly

    ASSEMBLY Place bottom shelf upside down. Insert Caster Pin into the caster mounting plate to lock it in place, shown A. Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Caster Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front.
  • Page 14 Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side panels using two 1/4-20x1/2” screws on each side. 1/4-20x1/2” screw Lower back panel Magnet This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels.
  • Page 15 Note: DO NOT over tighten screws and washers that come into contact with porcelain coated surfaces. Over tightening may cause the porcelain coating to crack and break, resulting in exposed metal that will be prone to rust. Insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and facing the front.
  • Page 16 Attach right side fascia to right side shelf using four #10-24x3/8” screws, shown A. Insert flange on right side shelf into side shelf brackets on right side of firebox, shown B. Attach right side shelf to firebox using two 1/4- 20x1/2”...
  • Page 17 Attach left side fascia to left side shelf using four #10-24x3/8” screws, shown A. Insert flange on left side shelf into side shelf brackets on side of firebox, shown B. Attach left side shelf to firebox using two 1/4-20x1/2” screws and 1/4” nuts, shown C. Attach front of shelf using two #8x3/8” self-tapping screws and large flat washers, shown D.
  • Page 18 First, remove the two screws and lock washers attached to the sideburner valve bracket. Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Align the holes on valve bracket with left and right holes on fascia. Secure using screws and lock washers that were removed from bracket, shown A.
  • Page 19 Insert sideburner burner into left shelf. The stud on bottom of burner fits into rear small hole in sideburner drip pan on shelf, shown . Secure burner to sideburner drip pan with one Wing nut, shown B. Under sideburner shelf, attach sideburner igniter wire to electrode. Make sure burner tube engages sideburner valve, shown C. Sideburner drip pan Sideburner burner...
  • Page 20 Connect each of the wires from the main burner electrodes, and sideburner electrode into the back of the Electronic Ignition Module. otal (4) connections. Connect the two wires[(a) and (b)] from the switch wiring harness into the back of the Electronic Ignition Module.
  • Page 21 Insert hinge pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door, and release hinge pin into door. PRESS Top of door Right door Hinge pin on bottom of door Install trough into firebox by sliding trough below the cut out on the firebox side panels.
  • Page 22 Place cooking grates onto firebox as shown. Place warming rack onto firebox. Make sure to insert warming rack ends into the holes properly as shown. Warming rack Cooking grate LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use &...

  • Page 23: Conversion Instructions

    Consumer must purchase Natural Gas Conversion Kit 4584625 to convert this grill to natural gas. Use the following instructions instead of instructions found in conversion kit Main Burner Conversion Make sure all Control Knobs are in the OFF position, LP Tank Valve is closed, Tank is disconnected from Regulator and removed from Grill.
  • Page 24 Pull the Burner Control Knobs off of Valve Stems. Remove Screws and Washers that secure each Bezel to the Control Panel. Save removed Bezels for converting back to LP Tank Gas. Install new Natural Gas Bezels provided with Kit (see illustration below) in place of old Bezels, on Control Panel and secure using previously removed Screws and Washers.
  • Page 25 Sideburner Conversion Open Sideburner lid and remove the Sideburner Grate. Beneath Sideburner shelf, remove Wingnut. Remove Sideburner from shelf. Sideburner Grate Sideburner Wingnut Using the provided Orifice Removal Tool, unscrew the Orifice from the end of the Sideburner Valve. Save removed Orifice and Orifice Removal Tool for converting back to LP Tank Gas.
  • Page 26 Pull the Sideburner Control Knob off of Valve Stem. Remove the existing Bezel by removing the two Screws and Washers securing Bezel to shelf control panel. Save removed Bezel for converting back to LP Tank Gas. Install new natural gas Bezel (see illustration below) and press Control Knob back onto Valve Stem. Screws Bezel Sideburner...
  • Page 27 Outdoor Stove & Griddle Conversion Open Sideburner lid and remove the Sideburner Gate. Beneath Sideburner shelf, remove Wingnut. Remove Sideburner from shelf. Sideburner Grate Wingnut Sideburner Using the provided Orifice Removal Tool, unscrew the Orifice from the end of the Sideburner Valve. Save removed Orifice and Orifice Removal Tool for converting back to LP Tank Gas.
  • Page 28 Pull the Sideburner Control Knob off of Valve Stem. Remove the existing Bezel by removing the two Screws and Washers securing Bezel to shelf control panel. Save removed Bezel for converting back to LP Tank Gas. Install new natural gas Bezel (see illustration below) and press Control Knob back onto Valve Stem. Sideburner Control Knob Screws Natural Gas Bezel...
  • Page 29 Natural Gas Hose Conversion Using a wrench, not provided, remove LP Regulator Hose Assembly from Manifold Connection. Save removed LP Manifold Connection for converting back to LP Tank Gas. Your Grill may differ from illustration shown. Manifold Connection LP Regulator Hose Assembly Manifold Connection Natural Gas Hose Assembly...
  • Page 30 4. When the quick disconnect socket and the gas hose are connected, WARNING a valve in the socket opens automatically to permit full gas flow. When the gas hose is disconnected, the valve in the socket instantly and positively shuts off the flow of gas. Because the valve in the Do not use hard metal piping of any kind to connect this socket positively shuts off the flow of gas, the grill can be type of grill to natural gas source.

  • Page 31: Troubleshooting

    DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator.
  • Page 32 Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light ELECTRONIC IGNITION: using ignitor. • No spark, no ignition noise. • See Section I of Electronic Ignition System. (See Electronic Ignition Troubleshooting also) • No spark, some ignition noise. • See Section II of Electronic Ignition System. •...

  • Page 33: Troubleshooting

    Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause Check Procedure Prevention/Solution SECTION I No sparks appear at • Battery not installed • Check battery orientation. • Install battery (make sure that “+” and “–” any electrodes when properly. connectors are oriented correctly, with “+” end up Electronic Ignition Button and “–”...
  • Page 34 NOTES...

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466241313466251713

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