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L
IGHT
P
ACKAGED
3 T
ATTENTION INSTALLING PERSONNEL
Prior to installation, thoroughly familiarize yourself with this Installation Manual. Observe all safety warnings.
It is your responsibility to install the product safely and to educate the customer on its safe use.
These installation instructions cover the outdoor
installation of single package electric heating and
cooling units. See the Specification Sheet applicable
to your model* for information regarding accessories.
IO-354B
04/09
I
NSTALLATION
C
OMMERCIAL
H
EATING
- 6 T
ON
ON
RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION.
During installation or repair, caution is to be observed.
All information contained herein is subject to change without notice.
Goodman Manufacturing Company, L.P.
5151 Felipe, Suite 500, Houston, TX 77056
www.goodmanmfg.com
© 2008-2009 Goodman Manufacturing Company, L.P.
I
NSTRUCTIONS
S
-C
ELF
& C
OOLING
CPC/CPH S
*NOTE: Please contact your distributor
or our website for the applicable
Specification Sheet referred to in this
www.amana-hac.com
F
OR
ONTAINED
U
NIT
ERIES
®
C
US
manual.
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Related Manuals for Goodman IO-354B
Summary of Contents for Goodman IO-354B
- Page 1 All information contained herein is subject to change without notice. These installation instructions cover the outdoor installation of single package electric heating and cooling units. See the Specification Sheet applicable to your model* for information regarding accessories. IO-354B 5151 Felipe, Suite 500, Houston, TX 77056 04/09 www.goodmanmfg.com NSTRUCTIONS OMMERCIAL &...
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Page 2: Table Of Contents
Index Replacement Parts ... 2 Safety Instructions ... 2 General Information ... 3 Unit Location ... 4 Clearances ... 5 Roof Curb Post-Installation ... 5 Checks ... 5 Roof Top Duct Connections ... 6 Rigging Details ... 6 Electrical Wiring ... 8 Circulating Air and Filters ... -
Page 3: General Information
WARNING “ HIS UNIT MUST NOT BE USED AS A CONSTRUCTION HEATER DURING THE FINISHING PHASES OF CONSTRUCTION ON A NEW STRUCTURE HIS TYPE OF USE MAY RESULT IN PREMATURE FAILURE OF THE UNIT DUE TO EXTREMELY LOW RETURN AIR TEMPERATURES AND EXPOSURE TO CORROSIVE OR VERY DIRTY ATMOSPHERES WARNING HIGH VOLTAGE! -
Page 4: Unit Location
NOTE: When inspecting the unit for transportation damage, remove all packaging materials. Recycle or dispose of the packaging material according to local codes. NSTALLATION HECKS Carefully read all instructions for the installation prior to in- stalling unit. Ensure each step or procedure is understood and any special considerations are taken into account be- fore starting installation. -
Page 5: Clearances
WARNING O PREVENT POSSIBLE EQUIPMENT DAMAGE PERSONAL INJURY OR DEATH THE FOLLOWING BULLET POINTS MUST BE OBSERVED WHEN INSTALLING THE UNIT • Sufficient structural support must be determined prior to locating and mounting the curb and package unit. • Ductwork must be constructed using industry guidelines. -
Page 6: Roof Top Duct Connections
ROTRUSION Inspect curb to ensure that none of the utility services (elec- tric) routed through the curb protrude above the curb. CAUTION F PROTRUSIONS EXIST DO NO ATTEMPT TO SET UNIT ON CURB ROOF TOP DUCT CONNECTIONS Install all duct connections on the unit before placing the unit on rooftop. - Page 7 Lower unit carefully onto roof mounting curb. While rigging unit, center of gravity will cause condenser end to be lower To assist in determining rigging requirements, unit weights are shown as follows: Shipping Weight Model (in) (in) CPC036* CPC048* CPC060* CPC072* CPH036* CPH048*...
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Page 8: Electrical Wiring
CAUTION O PREVENT SEVERE DAMAGE TO THE BOTTOM OF THE UNIT FORK LIFT UNIT AFTER WOOD STRUTS HAVE BEEN REMOVED Bring condenser end of unit into alignment with the curb. With condenser end of the unit resting on curb member and using curb as a fulcrum, lower opposite end of the unit until entire unit is seated on the curb. - Page 9 LOW VOLTAGE BLOCK LOW VOLTAGE ENTRANCE POWER THRU THE CURB CONTROL BOX WARNING AILURE OF UNIT DUE TO OPERATION ON IMPROPER LINE VOLTAGE OR WITH EXCESSIVE PHASE UNBALANCE CONSTITUTES PRODUCT ABUSE AND WILL VOID YOUR WARRANTY AND MAY CAUSE SEVERE DAMAGE TO THE UNIT ELECTRICAL COMPONENTS Areas Without Convenience Outlet It is recommended that an independent 115V power source...
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Page 10: Circulating Air And Filters
CIRCULATING AIR AND FILTERS UCTWORK The supply duct from the unit through a wall may be installed without clearance. However, minimum unit clearances must be maintained (see “Clearances” section). The supply duct should be provided with an access panel large enough to inspect the air chamber downstream of the heat exchanger. - Page 11 OOLS EQUIRED Refrigeration gauge and manifold Voltmeter Clamp-on ammeter Ohmmeter Test lead (Minimum #16 AWG with insulated alligator clips) Air temperature measuring device General refrigeration mechanics’ tools EMPORARY EATING OOLING If the unit is to be used for temporary heating or cooling, a “Startup, Adjustments, and Checks”...
- Page 12 t = Span length, inches C = Center distance, inches D = Larger sheave diameter, inches d = Smaller sheave diameter, inches h = Deflection height, inches DRIVE BELT TENSION ADJUSTMENT DEFLECTION SHEAVE TYPE FORCE (lbs) DIAMETER (in) BELT DR IVE Used A, AX Standard 3.0 to 4.0...
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Page 13: Heat Pump Operation
YCLE When the heat pump is in the cooling cycle, it operates ex- actly as a Summer Air Conditioner unit. In this mode, all the charts and data for service that apply to summer air condi- tioning apply to the heat pump. Most apply on the heating cycle except that “condenser”... -
Page 14: Air Flow Adjustments
C O O LIN G S E RV IC E P O RT S E RV IC E VA LV E S E R V IC E P O R T A C C U M U LA TO R C O M P R E S S O R D IS T RIB U TO R E X P A NS IO N D EV IC E... -
Page 15: Drive Adjustments
HEAVES HAVE SHARP EDGES SERVICE PERSONNEL EXERCISE CAUTION The Self Contained Packaged Air Conditioner and Heat Pump should operate for many years without excessive service calls if the unit is installed properly. However it is recommended that the homeowner inspect the unit before a seasonal start up. -
Page 16: Service
UBRICATION The fan shaft bearings, the 1 to 2 HP supply fan motors the condenser fan motors and compressors are permanently lu- bricated. UNCTIONAL ARTS Refer to the unit Parts Catalog for a list of functional parts. Parts are available from your distributor. SERVICE THE FOLLOWING INFORMATION IS FOR USE BY QUALI- FIED SERVICE AGENCY ONLY: OTHERS SHOULD NOT... -
Page 17: Appendix A Blower Performance Tables
APPENDIX A BLOWER PERFORMANCE TABLES DIRECT DRIVE STANDARD DOWN SHOT AND HORIZONTAL CPC/H036 DIRECT DRIVE DOWN SHOT EXTERNAL STATIC SPEED TAP PRESSURE (ESP) in w.c. 0.10 0.20 0.30 0.40 0.50 0.60 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.30 0.40 0.50 HIGH 0.60... -
Page 18: Standard Down Shot And Horizontal
APPENDIX A BLOWER PERFORMANCE TABLES DIRECT DRIVE STANDARD DOWN SHOT AND HORIZONTAL CPC/H048 DIRECT DRIVE DOWN SHOT EXTERNAL STATIC SPEED TAP PRESSURE (ESP) in w.c. 0.10 0.20 0.30 0.40 0.50 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.10 0.20 0.30 HIGH 0.40 0.50... -
Page 19: Standard Cpc/H060 Down Shot
APPENDIX A BLOWER PERFORMANCE TABLES DIRECT DRIVE STANDARD CPC/H060 DOWN SHOT CPC/H060 DIRECT DRIVE DOWN SHOT EXTERNAL STATIC SPEED PRESSURE (ESP) in w.c. 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 0.10 0.20... -
Page 20: Standard Cpc/H060 Horizontal
APPENDIX A BLOWER PERFORMANCE TABLES DIRECT DRIVE STANDARD CPC/H060 HORIZONTAL CPC/H060 DIRECT DRIVE HORIZONTAL EXTERNAL STATIC SPEED PRESSURE (ESP) in w.c. 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 0.10 0.20 0.30 0.40... -
Page 21: Belt Drive
APPENDIX A BLOWER PERFORMANCE TABLES STANDARD DOWN SHOT CPC/H036 STANDARD BELT DRIVE DOWN SHOT ESP, In 1439 1350 0.42 1101 1028 0.31 0.20 CPC/H048 STANDARD BELT DRIVE DOWN SHOT ESP, In 1905 1808 0.69 1565 1473 0.55 1137 1103 0.41 CPC/H060 STANDARD BELT DRIVE DOWN SHOT ESP, In 2513... -
Page 22: High Static Down Shot
APPENDIX A BLOWER PERFORMANCE TABLES HIGH STATIC DOWN SHOT CPC036 HIGH STATIC BELT DRIVE DOWN SHOT ESP, In 1681 1681 0.71 1362 1362 0.60 1066 1066 0.50 0.40 CPC048 HIGH STATIC BELT DRIVE DOWN SHOT ESP, In 2182 2053 1.00 1780 1759 0.86... -
Page 23: Standard Horizontal
APPENDIX A BLOWER PERFORMANCE TABLES STANDARD HORIZONTAL CPC/H036 STANDARD BELT DRIVE HORIZONTAL ESP, In 1682 1581 0.50 1354 1266 0.39 0.28 CPC/H048 STANDARD BELT DRIVE HORIZONTAL ESP, In 2044 1947 0.74 1704 1598 0.60 1275 1208 0.45 CPC/H060 STANDARD BELT DRIVE HORIZONTAL ESP, In 2526 2529... -
Page 24: High Static Horizontal
APPENDIX A BLOWER PERFORMANCE TABLES HIGH STATIC HORIZONTAL CPC/H036 HIGH STATIC BELT DRIVE HORIZONTAL ESP, In 1605 1605 0.68 1281 1281 0.57 0.47 CPC/H048 HIGH STATIC BELT DRIVE HORIZONTAL ESP, In 1952 1888 0.92 1543 1557 0.77 1180 1192 0.60 CPC/H060 HIGH STATIC BELT DRIVE HORIZONTAL ESP, In 2359... -
Page 25: Appendix B Electrical Data
APPENDIX B ELECTRICAL DATA VOLTAGE VOLTAGE LIMITATION MODELS (NAMEPLATE) MIN. 208/230-60-1 208/230-60-3 3 TON 460-60-3 575-60-3 208/230-60-1 208/230-60-3 4 TON 460-60-3 575-60-3 208/230-60-1 208/230-60-3 5 TON 460-60-3 575-60-3 208/230-60-3 6 TON 460-60-3 575-60-3 ELECTRICAL DATA OUTDOOR COMPRESSOR FAN MOT OR MAX. - Page 26 APPENDIX B ELECTRICAL DATA MINIMUM AIR FLOW FOR ELECTRIC HEAT UNIT 3 TON 4 TON 5 TON 6 TON ATTENTION INSTALLING PERSONNEL Use only the heater kit specified for each model as dictated by the table above. HEATER KIT MINIMUM CFM MOD EL N UMBER EHK*-10 1250...
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Page 27: Appendix C Unit Dimensions
APPENDIX C UNIT DIMENSIONS 38 13/16”* *6 Ton - 42 13/16 17” 7 3/8” 12” SUPPLY 6 1/4” HORIZONTAL DISCHARGE NOTE For horizontal discharge, remove the supply and return duct covers and place them over the vertical discharge return and supply openings.