Hayward EcoStar SP3400VSP Owner's Manual
Ecostar variable speed pump
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Also See for EcoStar SP3400VSP:
- Manual (32 pages) ,
- Technical installation manual (43 pages) ,
- Troubleshooting manual (37 pages)
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Hayward EcoStar is the industry's most energy efficient variable speed pump. The totally enclosed,
permanent magnet motor combined with its advanced hydraulic design provides unparalleled energy
savings. EcoStar is easily installed either as a programmable stand-alone pump or with a Hayward or
third party controller and features an easy-to-use digital control interface that can be mounted in four
different positions on the pump or removed and mounted on the wall for total user convenience. The
EcoStar SVRS model provides an added layer of protection from suction entrapment without additional
NOTE - To prevent potential injury and to avoid unnecessary service calls, read this manual carefully and
EcoStar
by
Owner's Manual
Models SP3400VSP, SP3400VSPVR
EcoStar Variable Speed Pump
devices, plumbing or wiring.
completely.
SAVE THIS INSTRUCTION MANUAL
Hayward Pool Products
620 Division St, Elizabeth, NJ 07201
Phone: (908) 351-5400
www.haywardnet.com
™
IS3400VSP Rev-B
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Table of Contents
Related Manuals for Hayward EcoStar SP3400VSP
Summary of Contents for Hayward EcoStar SP3400VSP
- Page 1 EcoStar is easily installed either as a programmable stand-alone pump or with a Hayward or third party controller and features an easy-to-use digital control interface that can be mounted in four different positions on the pump or removed and mounted on the wall for total user convenience.
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Page 2: Table Of Contents
5.12. Remote Stop Maintenance ..............................22 Storage / Winterization ..........................22 7.1. Storing Pump For Winterization Shaft Seal Change Instructions ........................23 8.1. Removing the Motor Assembly USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 2 of 32 EcoStar Variable Speed Pump IS3400VSP Rev-B... - Page 3 Replacement Parts............................26 9.1. Parts Diagram 9.2. Parts Listing Energy Efficiency Overview..........................27 Troubleshooting ............................28 11.1. General Problems 11.2. Error Codes Warranty...............................30 Product Registration ............................. 31 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 3 of 32 EcoStar Variable Speed Pump IS3400VSP Rev-B...
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Page 4: Important Safety Instructions
– All electrical wiring MUST be in conformance with all applicable local codes, regulations, and the National Electric Code (NEC). USE OF NON-HAYWARD REPLACEMENT PARTS VOIDS WARRANTY. ATTENTION INSTALLER - THIS MANUAL CONTAINS IMPORTANT INFORMATION ABOUT THE INSTALLATION, OPERATION, AND SAFE USE OF THIS VARIABLE SPEED PUMP THAT MUST BE FURNISHED TO THE END USER OF THIS PRODUCT. - Page 5 Mechanical Entrapment - There is potential for jewelry, swimsuits, hair decorations, fingers, toes, or knuckles to be caught in an opening of a suction outlet cover resulting in mechanical entrapment. Note: See section 3.11 for SVRS-related notes. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 5 of 32 EcoStar Variable Speed Pump...
- Page 6 It is also necessary to allow the motor to cool for at least 20 minutes prior to maintenance to minimize the risk for burns. WARNING – Failure to install according to defined instructions may result in severe personal injury or death. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 6 of 32 EcoStar Variable Speed Pump IS3400VSP Rev-B...
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Page 7: General Information
Fully programmable with a self-contained 24-hour clock and up to 8 custom speed and timer functions • For enhanced pool management, can be controlled by Hayward or third party pool and spa control platforms, without the need for additional accessories •... -
Page 8: Pump Mounting
Plumbing and Mechanical Officials (IAPMO) standards. 3.5. Electrical WARNING – All electrical wiring MUST conform to local codes, regulations, and the National Electric Code (NEC). USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 8 of 32 EcoStar Variable Speed Pump IS3400VSP Rev-B... -
Page 9: Electrical Specs
EcoStar pump is operating at an appropriate flow rate to operate the other equipment, as defined by the timers set in the timers menu. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 9 of 32... -
Page 10: Remote Control Wiring/Operation
Configuration Menu (see section 5.6), and COMM Bus Address must be set according to instructions provided in the Hayward pool control installation manual. It is best to leave the max/min allowed speeds in the pump configuration menu set to their factory defaults to prevent conflict with these settings in the Hayward pool control configuration menu. -
Page 11: Digital Control Interface Orientation
7. Mount the interface to the wall mount plate, SP3200DR10, using the two screws. (Figure 3.13-3) 8. Apply power to the system and resume normal operation. The following diagrams help illustrate the interface wall mounting procedure. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 11 of 32 EcoStar Variable Speed Pump... - Page 12 Figure 3.13-1: Removing the Digital Control Interface for Wall Mounting Figure 3.13-2: Adding the Blank Cover Figure 3.13-3: Wall Mounting the Interface USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 12 of 32 EcoStar Variable Speed Pump IS3400VSP Rev-B...
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Page 13: Installation Notes
Power/Motor Wiring diagram. Wiring must be routed through the conduit opening labeled “POWER”. 4. If the pump will be controlled using a Hayward pool control, connect a three-conductor cable as shown in the Hayward Control Wiring diagram. Wiring must be routed through the conduit opening labeled “DATA”. -
Page 14: Hayward Control Wiring
Figure 4.5-1 Note: Connection wire must be rated for a minimum of 350V. Switch must be latching type; pump is stopped when circuit is closed. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 14 of 32 EcoStar Variable Speed Pump IS3400VSP Rev-B... -
Page 15: Startup & Operation
Have a professional perform this test. 2. Ensure all Hayward pump and system components are removed from system prior to performing test. WARNING – If circulation equipment must remain in the plumbing system during water pressure test, do not apply more than 10 psi pressure to the system. -
Page 16: User Interface Summary
LED will blink indicating that the SVRS feature is disabled. 5.4. Menu Outline 1. Configuration Menu (see section 5.6) a. Set Day and Time b. Speed Selection USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 16 of 32 EcoStar Variable Speed Pump IS3400VSP Rev-B... -
Page 17: Initial Startup
After the configuration/timer settings are changed, “Factory default Op.” is replaced by “No timers are set”. At this point, pressing the MENU button will select the Configuration Menu. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 17 of 32 EcoStar Variable Speed Pump... -
Page 18: Configuration Menu
Move to next menu item Note: The pump can be controlled by a Hayward control through the COMM Bus, or by a third party control using relay contacts to select speeds set in the Timer Menu. If the COMM Bus is selected, then a bus address must be... -
Page 19: Timer Menu
> Use to set start/stop time for timer Timer 1 1725rpm <> Use > to choose days of operation for timer --- Off --- USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 19 of 32 EcoStar Variable Speed Pump IS3400VSP Rev-B... -
Page 20: Preset Speed Setup Menu
Displays drive board and display board Drive Rev: 2.02 firmware revisions. Display Rev: 1.16 Displays pump SKU. For SP3400VSPVR, displays Product Version current status of SVRS protection. SP3400VSP USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 20 of 32 EcoStar Variable Speed Pump IS3400VSP Rev-B... -
Page 21: Stop/Resume
Driver: and heatsink. Heatsink: Display showing COMM Bus communication status Comm Bus between the motor drive and Hayward control. Online (Addr: 1) Use + to view event log Event log Press + to view Note: For troubleshooting purposes, the Event Log will record the last eight error and/or trip conditions, as well as the amount of time that has elapsed since the condition occurred. -
Page 22: Remote Stop
– will allow the pump to run in Quick Clean mode, where it will run at the Max Allowed Speed set in the Configuration Menu for 60 minutes. When Quick Clean is selected for SP3400VSP, the pump will immediately proceed to Quick Clean mode. -
Page 23: Storing Pump For Winterization
• Disconnect all electrical power service to pump before beginning shaft seal replacement. • Only qualified personnel should attempt rotary seal replacement. Contact your local authorized Hayward Dealer or service center if you have any questions. • See “Parts Diagram” Figure 9.1-1 for pump component locations. -
Page 24: Removing The Ceramic Seat
(item #14) is in place, and lubricated. Replace if damaged). Tighten bolts alternately and evenly to 185 inch-pounds according to housing bolt torque pattern detail. * Refer to Figure 8.6-1 for motor drive mounting. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 24 of 32 EcoStar Variable Speed Pump... - Page 25 Take care to ensure that the motor leads are not pinched between the drive enclosure and the motor during assembly. The drive mounting screws must be tightened to 30 inch-pounds. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 25 of 32...
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Page 26: Replacement Parts
Strainer Cover Kit (Biguanide Sanitizer Applications Only; NOT Pressure Testable) SPX3200S Strainer Cover O-Ring SPX3200M Strainer Basket SPX3200Z8 Diffuser Screw SPX4000Z1 Diffuser O-Ring SPX3200B3 Diffuser SPX3200Z1 Impeller Screw USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 26 of 32 EcoStar Variable Speed Pump IS3400VSP Rev-B... -
Page 27: Energy Efficiency Overview
* WHISPERFLO is a registered trademark of Pentair Water Pool & Spa, Inc., which is used herein for identification purposes only. This is a retrofit base for existing WHISPERFLO pump installations. Pentair Water Pool & Spa, Inc. is not affiliated with Hayward Pool Products. 10. Energy Efficiency Overview The energy consumed by a pool pump is measured in terms of Watts (W) or kilowatts (kW). -
Page 28: Troubleshooting
4. Strainer basket or skimmer basket loaded with debris. Remove the strainer housing cover or the skimmer cover. Clean the basket, and refill the strainer housing with water. Tighten the cover. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 28 of 32... -
Page 29: Error Codes
Drive Error! Indicates that the internal drive voltage is too low. Verify that line voltage is within PFC Circuit Low 10% of pump rated voltage. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 29 of 32 EcoStar Variable Speed Pump IS3400VSP Rev-B... -
Page 30: Warranty
Indicates that the pump was not able to prime within 15 minutes of startup. Prime failed Plumbing and fittings should be checked for potential air leaks and corrected. 12. Warranty USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 30 of 32 EcoStar Variable Speed Pump IS3400VSP Rev-B... -
Page 31: Product Registration
____________________ INITIAL PRESSURE GAUGE READING (CLEAN FILTER) _______________________ PUMP MODEL __________________ *Retain this Warranty Certificate in a safe and convenient location for your records USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 31 of 32 EcoStar Variable Speed Pump IS3400VSP Rev-B... - Page 32 Mail to: Hayward Pool Products, 620 Division Street, Elizabeth, NJ 07207 Installation for: Attn: Warranty Dept In Ground Or REGISTER YOUR WARRANTY ON-LINE AT WWW.HAYWARDNET.COM is a registered trademark and EcoStar is a trademark of Hayward Industries, Inc. ©2010 Hayward Industries. All rights reserved.