MULTIQUIP Power Whisperwatt TLG-12SPX4 Operation And Parts Manual
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MULTIQUIP Power Whisperwatt TLG-12SPX4 Operation And Parts Manual

MULTIQUIP Power Whisperwatt TLG-12SPX4 Operation And Parts Manual

Whisperwatt series 60 hz generator
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PARTS AND OPERATION MANUAL
OPERATION AND PARTS MANUAL
TM
WHISPERWATT
SERIES
MODEL TLG-12SPX4
60 Hz GENERATOR
Revision #1 (12/17/09)
THIS MANUAL MUST ACCOMPANY
THE EQUIPMENT AT ALL TIMES.

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  • Page 1 PARTS AND OPERATION MANUAL OPERATION AND PARTS MANUAL WHISPERWATT SERIES MODEL TLG-12SPX4 60 Hz GENERATOR Revision #1 (12/17/09) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
  • Page 2 Diesel engine exhaust and some of PAGE 2 — TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09)
  • Page 3 NOTE PAGE TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 3...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS COMPONENT DRA COMPONENT DRAWINGS COMPONENT DRA WINGS WINGS WINGS COMPONENT DRA COMPONENT DRA WINGS MQ POWER TLG-12SPX4 MQ POWER TLG-12SPX4 MQ POWER TLG-12SPX4 MQ POWER TLG-12SPX4 MQ POWER TLG-12SPX4 WHISPER WHISPER WHISPERW W W W W A A A A A TT GENERATOR GENERATOR WHISPER...

  • Page 5: Parts Ordering Procedures

    , 2006 Order via Internet (Dealers Only) Best Deal! If you have an MQ Account, to obtain a Username Order parts on-line using Multiquip’s SmartEquip website! and Password, E-mail us at: parts@multiquip. com. View Parts Diagrams Order Parts To obtain an MQ Account, contact your District Sales Manager for more information.

  • Page 6: Specifications

    TLG-12SPX4 — SPECIFICATIONS t a r i f i o i t i v l e i f , d l i t c r o t a t l i f i o i t , e l c - r l r i i t s n i l...
  • Page 7 TLG-12SPX4 — DIMENSIONS (TOP, SIDE AND FRONT) Figure 1. Dimensions r e f r e t . t f . n i . n i . n i . n i . n i . n i TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 7...

  • Page 8: Safety Message Alert Symbols

    TLG-12SPX4 — SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! HAZARD SYMBOLS Potential hazards associated with the operation of this Safety precautions should be followed at all times when equipment will be referenced with " Hazard Symbols " which operating this equipment.

  • Page 9: Safety Message Alert Symbols

    TLG-12SPX4 — SAFETY MESSAGE ALERT SYMBOLS WARNING - ROTATING PARTS CAUTION - RESPIRATORY HAZARDS NEVER operate equipment with covers, ALWAYS wear approved respiratory or guards removed. Keep fingers , hands , protection. hair and clothing away from all moving parts to prevent injury. CAUTION - ACCIDENTAL STARTING CAUTION - SIGHT AND HEARING HAZARDS ALWAYS place the engine ON/OFF...

  • Page 10: Rules For Safe Operation

    ■ NEVER use accessories or attachments, which are not DANGER - READ THIS MANUAL! recommended by Multiquip for this equipment. Damage Failure to follow instructions in this manual may lead to to the equipment and/or injury to user may result.

  • Page 11: Maintenance Safety

    TLG-12SPX4 — RULES FOR SAFE OPERATION ■ ALWAYS be sure the operator is familiar with proper safety Maintenance Safety precautions and operation techniques before using ■ NEVER lubricate components or attempt service on a running generators. machine. ■ NEVER leave the generator unattended, turn off engine when ■...
  • Page 12 TLG-12SPX4 — RULES FOR SAFE OPERATION Battery Safety WARNING - BURN HAZARDS Use the following guidelines when handling the battery: ■ The battery contains acids that can To prevent burns, DO NOT touch or open any of the below mentioned components while the engine is cause injury to the eyes and skin.
  • Page 13 TLG-12SPX4 — RULES FOR SAFE OPERATION DANGER DANGER DANGER Electrocution Hazards Electrocution Hazards Electrocution Hazards DANGER DANGER Electrocution Hazards Electrocution Hazards DANGER DANGER Lethal Exhaust Gas Hazards Lethal Exhaust Gas Hazards DANGER DANGER DANGER Lethal Exhaust Gas Hazards Lethal Exhaust Gas Hazards Lethal Exhaust Gas Hazards During operation of this generation, there Engine exhaust gases contain...

  • Page 14: Rules For Safe Operation

    TLG-12SPX4 — RULES FOR SAFE OPERATION ■ DOT Requirements include the following: If your generator is trailer mounted, please  Connect and test electric brake operation. read the towing and safety requirements  Secure portable power cables in cable tray with tie listed below.

  • Page 15: Installation

    TLG-12SPX4 — INSTALLATION Figure 2. Typical Generator Grounding Application TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 15...

  • Page 16: Installation

    TLG-12SPX4 — INSTALLATION Outdoor Installation Generator Grounding Install the generator in a area that is free of debris, To guard against electrical shock and possible damage to bystanders, and overhead obstructions. Make sure the the equipment, it is important to provide a good EARTH generator is on secure level ground so that it cannot slide or ground.

  • Page 17: General Information

    TLG-12SPX4 — GENERAL INFORMATION Open Delta Excitation System TLG-12SPX4 Whisperwatt™ Series Familiarization The generator is equipped with the state of the art " Open- Generator Delta " excitation system. The open delta system consist of The MQ Power Model TLG-12SPX4 is a 13 kW generator an electrically independent winding wound among stationary (Figure 3) that is designed as a high quality portable (requires windings of the AC output section.

  • Page 18: Major Components

    TLG-12SPX4 — MAJOR COMPONENTS t a r r o j y l b Figure 3. Major Components r o t y l b f f u r e l y l b r o t y l b e t t y l b r o t o r t...

  • Page 19: Generator Control Panel

    TLG-12SPX4 — GENERATOR CONTROL PANEL Figure 4. Generator Control Panel TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 19...

  • Page 20: Generator Control Panel

    TLG-12SPX4 — GENERATOR CONTROL PANEL The definitions below describe the controls and functions of Hour Meter – Indicates the number of hours machine the Generator Control Panel (Figure 4). has been in use. Frequency Meter – Indicates the output frequency in Fuel Guage –...

  • Page 21: Output Terminal Panel Familiarization

    TLG-12SPX4 — OUTPUT TERMINAL PANEL FAMILIARIZATION Output Terminal Panel Output Terminal Familiarization The Output Terminal Panel (Figure 5) shown below is located The “ Output Terminal Panel ” (Figure 5) is provided with the on the right-hand side (left from control panel) of the generator. following: Lift up on the cover to gain access to receptacles and terminal ■...
  • Page 22 TLG-12SPX4 — OUTPUT TERMINAL PANEL FAMILIARIZATION L5-30R Twist Lock 120 VAC Receptacle (Option) 120 VAC GFCI Receptacle There is one L5-30R, 120 VAC 30 amp auxilliary twist-lock This120 VAC, 20 amp GFCI (Duplex Nema 5-20R) receptacle receptacle (Figure 8) provided on the output terminal panel. can be used anytime the generator is in operation.

  • Page 23: Output Terminal Panel Familiarization

    TLG-12SPX4 — OUTPUT TERMINAL PANEL FAMILIARIZATION Connecting Loads Loads can be connected to the generator by the Ouput Terminal Lugs or the convenience receptacles (Figure 11). Make sure to read the operation manual before attempting to connect a load to the generator. To protect the output terminals from overload, a 3-pole, 50A main circuit breaker is provided.
  • Page 24 TLG-12SPX4 — LOAD APPLICATION/MAXIMUM AMPERAGE Single Phase Load Motors and motor-driven Always be sure to check the nameplate on the generator NOTE equipment draw much greater and equipment to insure the wattage, amperage, frequency, current for starting than during and voltage requirements are satisfactorily supplied by the operation.

  • Page 25: Setup

    TLG-12SPX4 — SETUP Fuel Check Circuit Breakers To protect the generator from an overload, a 3-pole, 50 amp, DANGER - EXPLOSION/FIRE HAZARDS main circuit breaker has been provided. Make sure to switch ALL circuit breakers to the OFF position prior to starting the Fuel spillage on a hot engine can cause a fire or explosion .
  • Page 26 TLG-12SPX4 — SETUP Refueling Procedure: NOTE If generator is equipped with an WARNING - RESPIRATORY HAZARDS environmental fuel tank, reference Figures 16 and 17. Diesel fuel and its vapors are dangerous to your health and the surrounding environment. Avoid skin contact and/or NEVER overfill fuel tank –...
  • Page 27 TLG-12SPX4 — SETUP Coolant (Antifreeze/Summer Coolant/Water) Cleaning the Radiator KUBOTA recommends antifreeze/summer coolant for use in The engine may overheat if the radiator fins become their engines, which can be purchased in concentrate (and overloaded with dust or debris. Periodically clean the radiator mixed with 50% demineralized water) or pre-diluted.

  • Page 28: Setup

    TLG-12SPX4 — SETUP Battery When connecting battery do the following: This unit is of negative ground DO NOT connect in reverse. 1. NEVER connect the battery cables to the battery Always maintain battery fluid level between the specified terminals when the ignition switch is in the ON position marks.

  • Page 29: Generator Start-Up Procedure

    TLG-12SPX4 — GENERATOR START-UP PROCEDURE Start-up Procedure Before Starting 1. Place engine throttle lever (Figure 22) in the START/IDLE CAUTION - LETHAL EXHAUST HAZARD position (low speed). The engine's exhaust contains harmful emissions. ALWAYS have adequate ventilation when operating . Direct exhaust away from nearby personnel.

  • Page 30: Generator Start-Up Procedure

    TLG-12SPX4 — GENERATOR START-UP PROCEDURE (MANUAL) 8. The ammeter (Figure 28) will indicate zero amps with 5. Pull the throttle lever (Figure 24) and turn to the right to increase engine speed. no load applied. When a load is applied, the ammeter will indicate the amount of current that the load is drawing from the generator.

  • Page 31: Generator Shut-Down Procedure

    TLG-12SPX4 — GENERATOR SHUT-DOWN PROCEDURES Emergency Shutdown Procedure WARNING - SHUTTING DOWN THE GENERATOR 1. Turn the ignition key counter-clockwise to the STOP NEVER stop the engine suddenly except in an emergency. position. When the engine has stopped, remove key. Place key in a safe place where it will not be lost.
  • Page 32 TLG-12SPX4 — MAINTENANCE s l e r i A e t t d i c l e v t l e i t i d s t r e t l i r i A l i F r e t l i F r e t r e t...
  • Page 33 TLG-12SPX4 — MAINTENANCE Air Removal Flushing Out Radiator and Replacing Coolant  Open both cocks located at the crankcase side and at If air enters the fuel injection system of a diesel engine, starting becomes impossible. After running out of fuel, or the lower part of the radiator and drain coolant.
  • Page 34 TLG-12SPX4 — TRAILER MAINTENANCE Brakes Hydraulic Surge Brakes Trailer brakes should be inspected the first 200 miles of Hydraulic surge brakes (Figure 32) should not require any operation. This will allow the brake shoes and drums to seat special attention with the exception of routine maintenance properly.
  • Page 35 TLG-12SPX4 — TRAILER MAINTENANCE Tires/Wheels/Lug Nuts Suspension Tires and wheels are a very important and critical The leaf suspension springs and associated components components of the trailer. When specifying or replacing the (Figure 33) should be visually inspected every 6,000 miles trailer wheels it is important the wheels, tires, and axle are for signs of excessive wear, elongation of bolt holes, and properly matched.
  • Page 36 TLG-12SPX4 — TRAILER MAINTENANCE Lug Nut Torque Requirements It is extremely important to apply and maintain proper wheel mounting torque on the trailer. Be sure to use only the fasteners matched to the cone angle of the wheel. Proper procedure for attachment of the wheels is as follows: 1.

  • Page 37: Generator Wiring Diagram

    TLG-12SPX4 — GENERATOR WIRING DIAGRAM Figure 35. Generator Wiring Diagram TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 37...

  • Page 38: Engine Wiring Diagram

    TLG-12SPX4 — ENGINE WIRING DIAGRAM Figure 36. Engine Wiring Diagram PAGE 38 — TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09)

  • Page 39: Troubleshooting (Engine)

    TLG-12SPX4 — TROUBLESHOOTING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 16 shown below for diagnosis of the engine. If the problem cannot be remedied, consult our company's business office or service plant.

  • Page 40: Troubleshooting (Engine)

    TLG-12SPX4 — TROUBLESHOOTING (ENGINE) l i f r e t o l c t r i r i A e l c i t c . t u i n i i t c f l a i t c c a l i t u l .

  • Page 41: Troubleshooting (Generator)

    TLG-12SPX4 — TROUBLESHOOTING (GENERATOR) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 17 shown below for diagnosis of the generator. If the problem cannot be remedied, consult our company's business office or service plant.

  • Page 42: Explanation Of Code In Remarks Column

    Multiquip. A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column. PAGE 42 — TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09)

  • Page 43: Suggested Spare Parts

    TLG - 12SPX4 — SUGGESTED SPARE PARTS TLG-12SPX4 WHISPER WATTGENRATOR W/KUBOTA D902 DIESEL ENGINE 1 TO 3 UNITS Qty. Description 1 ..B0310502103 ..HOSE, RADIATOR UPPER 1 ..B5310502203 ..HOSE, RADIATOR LOWER 6 ..1585332435 ..FILTER, OIL 5 ..
  • Page 44 TLG - 12SPX4 — GENERATOR ASSY. GENERATOR ASSY. PAGE 44 — TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09)
  • Page 45 TLG - 12SPX4 — GENERATOR ASSY. GENERATOR ASSY. PART NO. PART NAME QTY. REMARKS D4110000203 ROTOR ASSY 0601820037 RECTIFIER ..........1 ..S10VB60 0601822638 SURGE ABSORBER ......... 1 ..TNR15G 431K 0071206307 BEARING ..........1 ..6307 DDU 0080000035 SNAP RING 0012410030 HEX HEAD BOLT D4111100103...
  • Page 46 TLG - 12SPX4 — CONTROL PANEL ASSY. CONTROL PANEL ASSY. PAGE 46 — TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09)
  • Page 47 TLG - 12SPX4 — CONTROL PANEL ASSY. CONTROL PANEL ASSY. PART NO. PART NAME QTY. REMARKS DB0223001503 CONTROL PANEL 0021806030 MACHINE SCREW 0601800408 FREQUENCY METER, 45~65 Hz 0601805745 AC AMMETER, 0~5A 0601800281 AC VOLTMETER, 0~150V 0601840073 RHEOSTAT (VR), 2W 1k OHM 0601840121 KNOB, RHEOSTAT 3741059113...
  • Page 48 TLG - 12SPX4 — CONTROL PANEL ASSY. CONTROL PANEL ASSY. PAGE 48 — TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09)
  • Page 49 TLG - 12SPX4 — CONTROL PANEL ASSY. CONTROL PANEL ASSY. PART NO. PART NAME QTY. REMARKS B0354400003 THROTTLE CABLE 3032143004 SPRING 0601812598 RECEPTACLE, 5-20R 120V 20A 0601811031 RECEPTACLE, L5-30R 125V 30A 0601811033 RECEPTACLE, L6-30R 250V 30A 0601812565 RECEPTACLE, CS6369125/250A 50A 0027104012 MACHINE SCREW 0207004000...
  • Page 50 TLG - 12SPX4 — ENGINE AND RADIATOR ASSY. ENGINE & RADIATOR ASSY. PAGE 50 — TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09)
  • Page 51 TLG - 12SPX4 — ENGINE AND RADIATOR ASSY. ENGINE & RADIATOR ASSY. PART NO. PART NAME QTY. REMARKS B0924200144 ENGINE, KUBOTA D902 1747297011 FAN BELT ............1 ..REPLACES P/N 0602011470 1585332435 CARTRIDGE, OIL FILTER ......1 ..REPLACES P/N 0602041273 B0303202004 ENGINE FOOT B0303201904...
  • Page 52 TLG - 12SPX4 — ENGINE AND RADIATOR ASSY. ENGINE & RADIATOR ASSY. PAGE 52 — TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09)
  • Page 53 TLG - 12SPX4 — ENGINE AND RADIATOR ASSY. ENGINE & RADIATOR ASSY. PART NO. PART NAME QTY. REMARKS 0016906025 HEX HEAD BOLT 0016906016 HEX HEAD BOLT 0193600800 HOSE 0605515094 HOSE BAND 0314900350 RUBBER SEAL 0314900430 RUBBER SEAL 1584139010 SWITCH, OIL 0314900430 SWITCH, THERMOMETER TLG-12SPX4—...
  • Page 54 TLG - 12SPX4 — BATTERY ASSY. BATTERY ASSY. PAGE 54 — TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09)
  • Page 55 TLG - 12SPX4 — BATTERY ASSY. BATTERY ASSY. PART NO. PART NAME QTY. REMARKS 0165105524 BATTERY 8722251004 BATTERY SHEET 7552253004 BATTERY BAND 7872251004 BATTERY BOLT 0037806000 WING NUT 0040006000 SPRING WASHER 0041606000 PLAIN WASHER 0602220312 TERMINAL ASSY., NO. 15L(+) 0602220313 TERMINAL ASSY., NO.
  • Page 56 TLG - 12SPX4 — MUFFLER ASSY. MUFFLER ASSY. PAGE 56 — TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09)
  • Page 57 TLG - 12SPX4 — MUFFLER ASSY. MUFFLER ASSY. PART NO. PART NAME QTY. REMARKS B0331000503 MUFFLER 0016908020 HEX HEAD BOLT 0016908020 HEX HEAD BOLT B0333002303 EXHAUST PIPE 1526312371 GASKET ............1 ..REPLACES P/N 0602320153 D9304000004 GASKET 0207008000 HEX NUT 0016908030 HEX HEAD BOLT TLG-12SPX4—...
  • Page 58 TLG - 12SPX4 — FUEL TANK ASSY. FUEL TANK ASSY. PAGE 58 — TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09)
  • Page 59 TLG - 12SPX4 — FUEL TANK ASSY. FUEL TANK ASSY. PART NO. PART NAME QTY. REMARKS B0363000103 FUEL TANK A9924800024 CAP & FILTER, FUEL TANK E2924300214 SENDER, FUEL GAUGE ......... 1 ..E1924300184 GASKET ............1 ..0022905015 MACHINE SCREW B0483000303 BRACKET, FUEL TANK 0222100260...
  • Page 60 TLG - 12SPX4 — ENCLOSURE ASSY. ENCLOSURE ASSY. PAGE 60 — TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09)
  • Page 61 TLG - 12SPX4 — ENCLOSURE ASSY. ENCLOSURE ASSY. PART NO. PART NAME QTY. REMARKS B0413001302 BASE B0493000703 LINING B0414300103 SPLASHER PANEL B0497000004 LINING ............1 ..(N) B0414300003 SPLASHER PANEL B0497000004 LINING ............1 ..(M) 0016906016 HEX HEAD BOLT B0423001002 FRONT FRAME B0493102603...
  • Page 62 TLG - 12SPX4 — ENCLOSURE ASSY. ENCLOSURE ASSY. PAGE 62 — TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09)
  • Page 63 TLG - 12SPX4 — ENCLOSURE ASSY. ENCLOSURE ASSY. PART NO. PART NAME QTY. REMARKS 0021806016 MACHINE SCREW 0030006000 HEX NUT 0845047204 HINGE 0845045004 WASHER 0845047104 HINGE 0845045004 WASHER 0016908020 HEX HEAD BOLT 0845031504 8511864604 PLATE 0016906016 HEX HEAD BOLT 0016908020 HEX HEAD BOLT 0600500090 EMBLEM...
  • Page 64 TLG - 12SPX4 — RUBBER SEALS ASSY. RUBBER SEALS ASSY. PAGE 64 — TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09)
  • Page 65 TLG - 12SPX4 — RUBBER SEALS ASSY. RUBBER SEALS ASSY. PART NO. PART NAME QTY. REMARKS 0314900690 RUBBER SEAL 0314900560 RUBBER SEAL 0314900920 RUBBER SEAL 0229400590 RUBBER SEAL 0229400900 RUBBER SEAL 0229400550 RUBBER SEAL 0314900635 RUBBER SEAL 0314900150 RUBBER SEAL 0229400290 RUBBER SEAL 0229400585...
  • Page 66 TLG - 12SPX4 — NAME PLATE ASSY. NAME PLATE ASSY. PAGE 66 — TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09)
  • Page 67 TLG - 12SPX4 — NAME PLATE ASSY. NAME PLATE ASSY. PART NO. PART NAME QTY. REMARKS 7440611013 DECAL : OPERATING PROCEDURE ......1 ..S-1742B 6390671104 DECAL : IMPORTANT “ CHECK DAILY “ ......1 ..S-2377 B9521100404 DECAL : SAFETY INSTRUCTIONS ......1 ..B92110040 CONTROL PANEL GROUP 0840624504 DECAL : CIRCUIT BREAKER ........1 ..
  • Page 68 TLG - 12SPX4 — NAME PLATE ASSY. NAME PLATE ASSY. PAGE 68 — TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09)
  • Page 69 TLG - 12SPX4 — NAME PLATE ASSY. NAME PLATE ASSY. PART NO. PART NAME QTY. REMARKS B0560100004 STRIPE ................1 ..B06010000 B0560100604 STRIPE ................1 ..B06010060 B0560100204 STRIPE ................1 ..B06010020 7-10 B0560100304 STRIPE ................1 ..B06010030 7-11 B0560100504 STRIPE ................1 ..B06010050 7-12 B0560100404 STRIPE ................1 ..

  • Page 70: Terms And Condition Of Sale — Parts

    Multiquip be $5.00. meeting this requirement. liable for loss of profit or good will or for any Special order items.
  • Page 71 NOTE PAGE TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 71...
  • Page 72 © COPYRIGHT 2009, MULTIQUIP INC. MQ Power and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

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