MULTIQUIP Power WHISPERWATT DCA-400SPK Parts And Operation Manual
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MULTIQUIP Power WHISPERWATT DCA-400SPK Parts And Operation Manual

MULTIQUIP Power WHISPERWATT DCA-400SPK Parts And Operation Manual

Mq power whisperwatt generator
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PARTS AND OPERATION MANUAL
DCA-400SPK
WHISPERWATT
GENERATOR
MQ POWER
PARTS LIST NO. C3873300104
Revision #0 (06/19/01)
MULTIQUIP INC.
18910 WILMINGTON AVE.
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
800-421-1244
FAX: 310-537-3927
E-mail:mq@multiquip.com
TM
PARTS DEPARTMENT:
800-427-1244
SERVICE DEPARTMENT:
800-835-2551
FAX: 310-638-8046
•
www:multiquip.com

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  • Page 1 PARTS AND OPERATION MANUAL MQ POWER DCA-400SPK WHISPERWATT GENERATOR PARTS LIST NO. C3873300104 Revision #0 (06/19/01) MULTIQUIP INC. PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT: 310-537-3700 800-421-1244 800-835-2551 FAX: 310-537-3927 FAX: 310-638-8046 • E-mail:mq@multiquip.com...
  • Page 2 PAGE 2 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)

  • Page 3: Dca-400Spk — Parts And Operation Manual — Rev. #0 (06/19/01)

    ARRANTY DEP ARRANTY DEP TMENT TMENT ARRANTY DEP ARRANTY DEPAR ARTMENT TMENT TMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 MAIN MAIN MAIN MAIN MAIN 800/421-1244 or 310/537-3700 FAX: 310/537-3927 DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 3...

  • Page 4: Table Of Contents

    ..PAGE 4 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)

  • Page 5: Parts Ordering Procedures

    10+ line items. Toll-free FAX: 800/6-PARTS-7 • 800-672-7877 *DISCOUNTS ARE SUBJECT TO CHANGE* Fax order discount and UPS special programs revised June 1, 1995 DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 5...

  • Page 6: Rules For Safe Operation

    I Always check the machine for loosened threads or bolts or even death. before starting. I Topping-off to filler port is dangerous, as it tends to spill fuel. PAGE 6 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 7 Make sure power connecting cables are securely connected to the generator’s output terminals, insufficient tightening of the terminal connections may cause damage to the generator and electrical shock. DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 7...
  • Page 8 I When loading the generator on a truck, be sure to use the front and back frame bars as a means to secure the generator during transport. PAGE 8 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)

  • Page 9: Rules For Safe Operation

    I DO NOT use plastic containers to dispose of hazardous waste. I DO NOT pour waste, oil, coolant or fuel directly onto the ground, down a drain or into any water source DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 9...

  • Page 10: Towing

    I Check the tire air pressure on both towing vehicle and trailer. Also check the tire tread wear on both vehicles. I ALWAYS make sure the trailer is equipped with a "Safety Chain". Figure 1. Generator with Trailer PAGE 10 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)

  • Page 11: Trailer Safety Guidelines

    3. GVWR- Gross Vehicle Weight Rating (GVWR), is the on a particular trailer. maximum number of pounds the trailer can carry, in- cluding the fuel cell (empty). DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 11...
  • Page 12 " 6 " 7 " 4 " 4 " 2 " 3 " 8 " 3 " 8 " 3 " 4 " 6 " 4 " 6 PAGE 12 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 13 " 7 7 - ) " 3 X " " 7 6 - ) " 3 X " " 7 X " " 7 X " " 7 DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 13...
  • Page 14 Brake lockup, grabbiness or harshness is due the ground. to lack of synchronization between the tow vehicle and the 8. Repeat steps 1 through 6 on the remaining brakes. PAGE 14 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 15 Brake lines should be periodically checked for cracks, kinks, or blockage. Figure 3 below displays the major hydraulic/air/surge brake Figure 3. Hydraulic Brake Components DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 15...
  • Page 16 CAUTION: NOTE ALWAYS wear safety glasses when removing Figure 4. Major Suspension Components or installing force fitted parts. Failure to comply may result in serious injury. PAGE 16 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 17 Check all wheel lug nuts periodically. " " " Figure 5. Wheel Lug Nuts Tightening Sequence " " NOTE NEVER use an pneumatic air gun to tighten wheel lug nuts. DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 17...

  • Page 18: Trailer Wiring Diagram

    DCA-400SPK — TRAILER-WIRING DIAGRAM NOTE: LIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT PAGE 18 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)

  • Page 19: Electric Brake Troubleshooting

    DCA-400SPK — TRAILER-BRAKE TROUBLESHOOTING . r i DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 19...

  • Page 20: Hydraulic Brake Troubleshooting

    . y l . s t n i l l l a t i s n i l l l i f i u l PAGE 20 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)

  • Page 21: Operation And Safety Decals

    Machine Safety Decals The DCA-400SPK generator is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below and on the preceding pages shows the decals as they appear on the machine.

  • Page 22: Operation And Safety Decals

    DCA-400SPK — OPERATION AND SAFETY DECALS PAGE 22 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)

  • Page 23: Specifications

    ( . l r h / i t p ( . l r h / ( . l r h / e t t l e s DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 23...

  • Page 24: General Information

    The “Output Terminal Panel” is provided with the following: Three 240/139V output receptacles, 50 amp Two 120V input receptacles, 20 amp 3 Load Circuit Breakers 265V @65 amps 2 Load GFCI Circuit Breakers 265V@ 20amps PAGE 24 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 25 70% of the charger’s rating. The charger will then go into a ‘FLOAT’ mode, where it discharges a lower voltage until an AC failure, or the battery is discharged. DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 25...

  • Page 26: Major Components

    DCA-400SPK — MAJOR COMPONENTS Figure 6. Major Components PAGE 26 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 27 NOTE PAGE DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 27...

  • Page 28: Dimensions (Top, Side And Rear)

    DCA-400SPK — DIMENSIONS (TOP AND SIDE) Figure 7a. Dimensions PAGE 28 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 29 DCA-400SPK — DIMENSIONS (FRONT AND REAR) Figure 7b. Dimensions DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 29...

  • Page 30: Control Panel

    DCA-400SPK — CONTROL PANEL Figure 8. Control Panel PAGE 30 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)

  • Page 31: Control Panel

    10 seconds before disengaging. 11. Main Circuit Breaker – This three-pole, 800 amp main breaker is provided to protect the UVW voltage output terminals from overload. DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 31...

  • Page 32: Engine Operating Panel

    DCA-400SPK — ENGINE OPERATING PANEL Figure 10. Engine Operating Panel PAGE 32 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)

  • Page 33: Engine Operating Panel

    E. Clogged Air Filter Lamp – This lamp goes ON when the air filter is clogged. If this lamp goes ON during normal operation of the generator, stop the engine and replace the air filter. DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 33...

  • Page 34: Output Terminal Panel

    Two 120 volt, 20 amp input receptacles are provided to supply power to accessories, such as the battery charger (optional) or jacket water heater (optional). FIGURE 12. GFCI Test Button PAGE 34 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 35 DCA-400SPK — OUTPUT TERMINAL PANEL OVERVIEW NOTE Legs O and Ground are FIGURE 14. Output Terminal Panel considered Bonded Grounds. DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 35...
  • Page 36 If the circuit breaker can not be reset, the reset button on the over current relay must be pressed. The over current relay is located in the control box. PAGE 36 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 37 FIGURE 18. AC Ammeter FIGURE 17. AC Ammeter (Amp reading on U lug) Change-over Switch (Reading the U leg on the output terminal panel) DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 37...
  • Page 38 139V will be the voltage output. FIGURE 22. Hard Wire Hookup for Single Phase 139V FIGURE 20. Hard Wire Hookup for Three Phase 240V PAGE 38 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)

  • Page 39: Output Terminal Panel

    26 below, 277V will be the voltage output. FIGURE 26. Hard Wire Hookup for Single Phase 277V FIGURE 24. Hard Wire Hookup for Three Phase 480V DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 39...

  • Page 40: Installation

    NFPA 110, Chapter 5-4.1). DO NOT remove the metal skids on the bottom of the generator. They are to resist damage to the bottom of the generator and to maintain alignment. PAGE 40 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 41 DCA-400SPK — INSTALLATION Figure 27. Typical Generator Grounding Application DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 41...

  • Page 42: Pre-Setup

    . t f . t f . t f . t f . t f . t f . t f . t f . t f a t l PAGE 42 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 43 Komatsu Engine Owner's Manual. ° 4 ° 3 ° 0 ° 5 ° 3 ° 5 ° 5 ° 5 ° 5 ) ° DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 43...
  • Page 44 50%. be less than 50%. be less than 50%. be less than 50%. be less than 50%. PAGE 44 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 45 2. Place a small amount of grease around both battery terminals. This will ensure a good connection and will help prevent corrosion around the battery terminals. DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 45...

  • Page 46: Load Application

    Three Phase Load When calculating the power requirements for 3-phase power use the following equation: PAGE 46 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)

  • Page 47: Generator Start-Up Procedure

    Figure 31. Main, GFCI and Load Circuit Breakers DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 47...
  • Page 48 (Figure 36) until the preheat lamp (Figure 37) is lit (ON). Figure 36. Engine Pre-Heat Button Figure 33. Battery Connections Figure 37. Engine Pre-Heat Lamp PAGE 48 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 49 Figure 40. Engine Ignition Switch 10. The generator's frequency meter (Figure 41) displays the 60 cycle output frequency in HERTZ. Figure 44. Ammeter (No Load) DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 49...

  • Page 50: Generator Start-Up Procedure

    18. The generator will run until manually stopped or an the engine when the generator is operating. Under normal abnormal condition occurs. operating conditions this speed should be approximately 1800 RPM’s. Figure 47. Engine Tachometer PAGE 50 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 51 5. Continue to follow the steps outline in the manual start- the generator is in the auto mode. up procedure (start at step 11, page 49). DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 51...

  • Page 52: Generator Shut-Down Procedure

    ONLY to be used in the event of an emergency. Figure 52. MPEC Engine Running Status LED (OFF) 5. Remove the load from the UVWO terminal strip (Figure 18 on page 48). PAGE 52 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 53 NOTE PAGE DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 53...

  • Page 54: Maintenance

    4. After draining the coolant, close drain plugs and fill with tap water. PAGE 54 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 55 When checking or installing the electric until no bubbles come our with the fuel from air bleed heater, replace the gasket with a new part. plug. DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 55...
  • Page 56 Using a grease pump, grease the fan hub (1 place) and If the engine has not been started for more than one tension pulley (2 places). year, contact your Komatsu distributor to have engine overhauled. PAGE 56 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)

  • Page 57: Maintenance

    . y l t l i f s r i . y l DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 57...

  • Page 58: Generator Wiring Diagram

    DCA-400SPK — GENERATOR WIRING DIAGRAM PAGE 58 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 59 NOTE PAGE DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 59...

  • Page 60: Engine Wiring Diagram

    DCA-400SPK — ENGINE WIRING DIAGRAM PAGE 60 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 61 DCA-400SPK — ENGINE WIRING DIAGRAM (MPEC) DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 61...

  • Page 62: Troubleshooting (Engine)

    , t l n i l n i l . y r u f l c t i u f l PAGE 62 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 63 ? l i n i l c i f t l i f c i f c i f c i f n i l , t l DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 63...

  • Page 64: Troubleshooting (Engine/Generator)

    . y r t i u . r i r i f t i u i t c t i u r i f PAGE 64 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 65 DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 65...

  • Page 66: Explanation Of Codes In Remarks Column

    %, belong to the same assembly or kit. Note: If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available. PAGE 66 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)

  • Page 67: Suggested Spare Parts

    1 ..0602121052 ... CHARGING AMMETER NOTE Part number on this Suggested Spare Parts list may supercede/replace the P/N shown in the text pages of this book. DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 67...

  • Page 68: Generator Assembly

    DCA-400SPK GENERATOR ASSY. GENERATOR ASSY. PAGE 68 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 69 HEX. HEAD BOLT 8201315102 END BRACKET 8201350003 FIELD ASSY. EXCITER 0012110075 HEX. HEAD BOLT 0042610000 LOCK WASHER 0041210000 PLAIN WASHER 0845044904 GROMMET 0010112045 HEX. HEAD BOLT 0040012000 LOCK WASHER DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 69...
  • Page 70 DCA-400SPK GENERATOR ASSY. GENERATOR ASSY. PAGE 70 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 71 HEX. HEAD BOLT 0040006000 LOCK WASHER 0041206000 PLAIN WASHER 0012112035 HEX. HEAD BOLT 0042512000 LOCK WASHER 8201332003 COVER, FAN 0605000012 RUBBER SUSPENSION 0030020000 HEX. NUT 0040020000 LOCK WASHER DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 71...

  • Page 72: Control Box Assembly

    DCA-400SPK CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 72 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 73 UNIT, BATTERY SENSOR ......1 ..C7038A0000 0027106016 MACHINE SCREW 0602200446 EMERGENCY RELAY ....... 1 ..6008151252 0017106016 HEX. HEAD BOLT 9039211273 CONTROL PANEL 8221822503 CONTROL PANEL DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 73...
  • Page 74 DCA-400SPK CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 74 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 75 SIDE PANEL, CONTROL BOX 0017108020 HEX. HEAD BOLT 8221827704 PANEL, CONTROL BOX 0017108020 HEX.HEAD BOLT 0010010035 HEX. HEAD BOLT 0030010000 HEX. NUT 0040010000 LOCK WASHER 0041210000 PLAIN WASHER DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 75...

  • Page 76: Engine Radiator Assembly

    DCA-400SPK ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. PAGE 76 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 77 ENGINE FOOT 0010118060 HEX. HEAD BOLT 0030018000 HEX. NUT 0040018000 LOCK WASHER 0041218000 PLAIN WASHER 0605000012 RUBBER SUSPENSION 0030020000 HEX. NUT 0040020000 LOCK WASHER 0802081003 RESERVE TANK DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 77...
  • Page 78 DCA-400SPK ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. PAGE 78 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 79 0194700400 HOSE 0194700450 HOSE 0198501050 HOSE 3972220103 SUPPORT ROD 0017110025 HEX. HEAD BOLT 8212256104 SUPPORT ROD 0019208020 HEX. HEAD BOLT 8212044103 OIL PANEL 0017110025 HEX. HEAD BOLT DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 79...

  • Page 80: Engine Operating Panel Assembly

    DCA-400SSKENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. PAGE 80 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)

  • Page 81: Output Terminal Assembly

    0190001600 NYLON PIPE 0602115008 OK MONITOR V33676A 0601810204 BULB 8221860203 SET BOARD, OUTPUT TERMINAL 0801830404 OUTPUT TERMINAL 0801830904 HEX. HEAD BOLT 0039320000 HEX. NUT 0040020000 LOCK WASHER DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 81...
  • Page 82 DCA-400SSKENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. PAGE 82 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 83 LOCK WASHER 0042406000 PLAIN WASHER 8215082003 COVER, OUTPUT TERMINAL 0019112045 HEX. HEAD BOLT 0042412000 PLAIN WASHER 0805009804 RUBBER WASHER 0205012000 HEX. NUT 0845043704 SPRING 0019208020 HEX. HEAD BOLT DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 83...

  • Page 84: Battery Assembly

    DCA-400SPK — BATTERY ASSY. BATTERY ASSY. PAGE 84 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 85 BATTERY CABLE 8212265904 EARTH CABLE 0010010030 HEX. HEAD BOLT 0030010000 HEX. NUT 0845040114 TERMINAL CAP 0845041004 TERMINAL CAP 0845040214 TERMINAL CAP 0845041104 TERMINAL CAP 0602220205 BATTERY SENSOR DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 85...

  • Page 86: Muffler Assembly

    DCA-400SPK — MUFFLER ASSY. MUFFLER ASSY. PAGE 86 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 87 0030312000 HEX. NUT 0040012000 LOCK WASHER 0041212000 PLAIN WASHER 8212355003 OUTLET PIPE 7432356104 GASKET 0019112050 HEX. HEAD BOLT 0030012000 HEX. NUT 0042312000 LOCK WASHER 0042412000 PLAIN WASHER DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 87...
  • Page 88 DCA-400SPK — FUEL TANK ASSY. FUEL TANK ASSY. PAGE 88 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)

  • Page 89: Fuel Tank Assembly

    0603325011 VALVE 0132006000 PLUG 0191302290 SUCTION HOSE 0191302390 RETURN HOSE 0191003750 RETURN HOSE 0605515014 HOSE BAND 0605515024 HOSE BAND 0605503020 FUEL SENSOR 0802120604 PACKING 0845039604 RUBBER SEAL DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 89...

  • Page 90: Enclosure Assembly

    DCA-400SPK — ENCLOSURE ASSY. ENCLOSURE ASSY. PAGE 90 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 91 COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 7 -CATO GOLD 3 -SPECTRUM GRAY 8 -RED 4 -SUNBELT GREEN THE SERIAL NUMBER MAY BE REQUIRED. DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 91...
  • Page 92 DCA-400SPK — ENCLOSURE ASSY. ENCLOSURE ASSY. PAGE 92 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 93 COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 7 -CATO GOLD 3 -SPECTRUM GRAY 8 -RED 4 -SUNBELT GREEN THE SERIAL NUMBER MAY BE REQUIRED. DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 93...
  • Page 94 DCA-400SPK — ENCLOSURE ASSY. ENCLOSURE ASSY. PAGE 94 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 95 COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 7 -CATO GOLD 3 -SPECTRUM GRAY 8 -RED 4 -SUNBELT GREEN THE SERIAL NUMBER MAY BE REQUIRED. DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 95...
  • Page 96 DCA-400SPK — ENCLOSURE ASSY. ENCLOSURE ASSY. PAGE 96 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 97 COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 7 -CATO GOLD 3 -SPECTRUM GRAY 8 -RED 4 -SUNBELT GREEN THE SERIAL NUMBER MAY BE REQUIRED. DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 97...

  • Page 98: Enclosure (Rubber Seals)

    DCA-400SPK — RUBBER SEAL ASSY. PAGE 98 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 99 0228900795 RUBBER SEAL 0228900850 RUBBER SEAL 0229201440 RUBBER SEAL 0229201440 RUBBER SEAL 0228800795 RUBBER SEAL 0228801240 RUBBER SEAL 0229201340 RUBBER SEAL 0228100120 RUBBER SEAL 0228100510 RUBBER SEAL DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 99...

  • Page 100: Oil Piping Assembly

    DCA-400SPK — OIL PIPING ASSY. OIL PIPING ASSY. PAGE 100 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 101 HEX. HEAD BOLT 7522054204 BUSHING 0131506000 NIPPLE 0120006005 VALVE 3972027104 HOSE JOINT 3972054104 HOSE JOINT 3972054304 PACKING 0265801650 HOSE 0605515003 HOSE BAND 0193301200 HOSE 0605515004 HOSE BAND DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 101...

  • Page 102: Name Plate And Decals

    DCA-400SPK — NAME PLATE AND DECALS NAME PLATE AND DECALS CONTROL BOX GROUP ENGINE OPERATING PANEL GROUP PAGE 102 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 103 DECAL: STARTER SWITCH ......1 ..S-3037 C0551000504 DECAL: BATTERY SWITCH ......1 ..C05100050 C0551000704 DECAL: LOW - HIGH ........1 ..C05100070 C0551000804 DECAL: STOP BUTTON ......... 1 ..C05100080 DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 103...
  • Page 104 DCA-400SPK — NAME PLATE AND DECALS NAME PLATE AND DECALS BONNET GROUP BATTERY GROUP ENGINE AND RADIATOR GROUP PAGE 104 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 105 DECAL: CAUTION ..........1 ..B90400030 C3561101003 STRIPE C3561100903 STRIPE C3561100604 STRIPE C3561100803 STRIPE C3561100104 STRIPE 9-10 C3561100703 STRIPE 9-11 C3561100203 STRIPE 0800655603 DECAL: HANDLING PROCEDURES ....1 ..S-2763A DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 105...

  • Page 106: Terms And Conditions Of Sale - Parts

    RMA. products on the face hereof. A copy of the Return Material Authorization must accompany the return shipment. PAGE 106 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)
  • Page 107 NOTE PAGE DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 107...
  • Page 108 800/835-2551 or 310/537-3700 FAX: 310/638-8046 MAIN MAIN MAIN MAIN MAIN 800/421-1244 or 310/537-3700 FAX: 310/537-3927 Manufactured for Multiquip Inc. DENYO MANUFACTURING, CO., USA MULTIQUIP INC. POST OFFICE BOX 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 FAX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com Atlanta •...

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