Whisperwatt series 60hz generator (isuzu 6hkix diesel engine) (96 pages)
Summary of Contents for MULTIQUIP MQ Power Whisperwatt DCA220SSCU
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OperatiON aND parts MaNUaL ® WhisperWatt™ series MODeL DCa220ssCU MODeL DCa220ssCU4i 60hz GeNeratOr (CUMMiNs QsB7-G6 DieseL eNGiNe) parts List NO. M4870300204 Revision #0 (10/25/12) To find the latest revision of this publication, visit our website at: www.mqpower.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
327-4236 (TTY: 1-800-424-9153), go to http://www.nhtsa.dot.gov; or write to: Administrator NHTSA 1200 New Jersey Avenue S.E. Washington, DC 20590 You can also obtain information about motor vehicle safety from http://www.safecar.gov. dca220sscu/4i 60 hz generaTor• operaTion manual — rev. #0 (10/25/12) — page 3...
Indicates a hazardous situation which, if not avoided, could result in minor or moderaTe inJurY. NOTICE Addresses practices not related to personal injury. page 6 — dca220sscu/4i 60 hz generaTor • operaTion and parTs manual — rev. #0 (10/25/12)
alWaYs store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel dca220sscu/4i 60 hz generaTor• operaTion manual — rev. #0 (10/25/12) — page 7...
never touch the hot exhaust manifold, local Health and Safety Administrator. muffl er or cylinder. Allow these parts to cool before servicing equipment. page 8 — dca220sscu/4i 60 hz generaTor • operaTion and parTs manual — rev. #0 (10/25/12)
Use the trailer’s swivel jack to adjust the trailer height to alWaYs shutdown engine before transporting a level position while parked. dca220sscu/4i 60 hz generaTor• operaTion manual — rev. #0 (10/25/12) — page 9...
never grab or touch a live power cord or cable with wet hands. The possibility exists of electrical shock, electrocution or death. page 10 — dca220sscu/4i 60 hz generaTor • operaTion and parTs manual — rev. #0 (10/25/12)
alWaYs disconnect the negaTive battery terminal before performing service on the generator. alWaYs keep battery cables in good working condition. Repair or replace all worn cables. dca220sscu/4i 60 hz generaTor• operaTion manual — rev. #0 (10/25/12) — page 11...
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NFPA 110, Chapter 5-4.1). do noT remove the metal skids on the bottom of the generator. They are to resist damage to the bottom of the generator and to maintain alignment. dca220sscu/4i 60 hz generaTor• operaTion manual — rev. #0 (10/25/12) — page 15...
Battery Charger (Optional) a minimum. Use the cable selection chart (Table 6) as a Jacket Water Heater (Optional) guide for selecting proper extension cable size. page 16 — dca220sscu/4i 60 hz generaTor • operaTion and parTs manual — rev. #0 (10/25/12)
DPF Force Regen and diagnostic code engine condition and the possibility of engine to be confirmed. shutdown.The diagnostic fault message will be displayed on the LCD screen page 18 — dca220sscu/4i 60 hz generaTor • operaTion and parTs manual — rev. #0 (10/25/12)
W output Terminal lugs from overload. 4. Frequency meter — Indicates the output frequency in hertz (Hz). Normally 60 Hz dca220sscu/4i 60 hz generaTor• operaTion manual — rev. #0 (10/25/12) — page 19...
FOR GFCI RECEPTACLES LOCK RECEPTACLES 120 VAC, 20 AMP GFCI RECEPTACLES CS-6369 TWIST-LOCK AUX. POWER RECEPTACLES 240/139V, 50 AMPS Figure 6. Output Terminal Panel page 20 — dca220sscu/4i 60 hz generaTor • operaTion and parTs manual — rev. #0 (10/25/12)
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6369) receptacles (Figure 8) provided on the output terminal panel. These receptacles can only be accessed when the voltage change-over board is configured for single-phase 240/120 application Figure 8. 240/139V Twist-Lock Auxiliary Receptacles dca220sscu/4i 60 hz generaTor• operaTion manual — rev. #0 (10/25/12) — page 21...
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To restore power to the output Terminal panel, press the reset button on the overcurrent relay and place the main circuit breaker in the closed position (on). page 22 — dca220sscu/4i 60 hz generaTor • operaTion and parTs manual — rev. #0 (10/25/12)
100 ft. transfer switch. 1800 3600 150 ft. 100 ft. 65 ft. 2400 4800 125 ft. 75 ft. 50 ft. CAUTION: Equipment damage can result from low voltage dca220sscu/4i 60 hz generaTor• operaTion manual — rev. #0 (10/25/12) — page 23...
W and U terminals as indicated on the AC Voltmeter Gauge (Figure 15). Figure 14. AC Voltmeter Figure 15. AC Voltmeter Gauge Change-Over Switch (Volt reading on W-U Lug) dca220sscu/4i 60 hz generaTor• operaTion manual — rev. #0 (10/25/12) — page 25...
Figure 26. UVWO Terminal Lugs 1Ø-277V Connections alWaYs make sure that the connections to the UVWO terminals are secure and tight. The possibility of arcing exists, that could cause a fire. dca220sscu/4i 60 hz generaTor• operaTion manual — rev. #0 (10/25/12) — page 27...
Delo ® 400 LE SAE 15W-40 (API CJ-4) engine oil. Table 9. recommended motor oil Trailer Fuel Tank Figure 28. Internal Fuel Tank System page 28 — dca220sscu/4i 60 hz generaTor • operaTion and parTs manual — rev. #0 (10/25/12)
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#2 diesel fuel when refueling. cauTion do noT overFill fuel system. Leave room for fuel expansion. Fuel expands when heated (Figure 32). Figure 32. Fuel Expansion dca220sscu/4i 60 hz generaTor• operaTion manual — rev. #0 (10/25/12) — page 29...
Freezing Point Vol % Anti-Freeze °C °F NOTICE When the antifreeze is mixed with water, the antifreeze mixing ratio must be less than 50%. page 30 — dca220sscu/4i 60 hz generaTor • operaTion and parTs manual — rev. #0 (10/25/12)
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Tighten all hose clamps and check hoses for leaks. Figure 34. Battery Connections If any hose (fuel or oil) lines are defective replace them immediately. dca220sscu/4i 60 hz generaTor• operaTion manual — rev. #0 (10/25/12) — page 31...
4. The generator’s frequency meter (Figure 40) should be displaying the 60 cycle output frequency in herTz. CORRECT INCORRECT Figure 36. Engine Enclosure Doors Figure 40. Frequency Meter page 32 — dca220sscu/4i 60 hz generaTor • operaTion and parTs manual — rev. #0 (10/25/12)
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Under normal operating conditions the coolant temperature should 13. The generator will run until manually stopped or an be between 180°~225°F (75°~95°C) (green zone). abnormal condition occurs. dca220sscu/4i 60 hz generaTor• operaTion manual — rev. #0 (10/25/12) — page 33...
When the Auto Off/Reset Manual switch is placed in the auTo position, the engine glow plugs will be warmed and the engine will start automatically. page 34 — dca220sscu/4i 60 hz generaTor • operaTion and parTs manual — rev. #0 (10/25/12)
4. Place the auto off/reset manual switch (Figure 53) in the oFF/reseT position. auto off/reset manual Figure 53. Switch (Off/Reset) 5. Verify that all status LEDs on the ECU control panel are oFF (not lit). dca220sscu/4i 60 hz generaTor• operaTion manual — rev. #0 (10/25/12) — page 35...
After changing the air element, press the dust indicator button to reset the indicator. page 36 — dca220sscu/4i 60 hz generaTor • operaTion and parTs manual — rev. #0 (10/25/12)
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After running out of fuel, or after disassembling the fuel system, bleed the system according to the following procedure. See the cummins engine manual for details. Figure 56. Fuel Tank Cleaning dca220sscu/4i 60 hz generaTor• operaTion manual — rev. #0 (10/25/12) — page 37...
Warning Allow engine to cool when flushing out radiator. Flushing the radiator while hot could cause serious burns from water or steam. page 38 — dca220sscu/4i 60 hz generaTor • operaTion and parTs manual — rev. #0 (10/25/12)
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Figure 58. Battery Charger and Jacket Water Heater Power Connections dca220sscu/4i 60 hz generaTor• operaTion manual — rev. #0 (10/25/12) — page 39...
96 hours. This timer base program LED being on, causing an engine shutdown. will reset at the end of any regeneration mode. page 40 — dca220sscu/4i 60 hz generaTor • operaTion and parTs manual — rev. #0 (10/25/12)
16. application — Indicates which units can be employed 7. coupler — Type of hitch used on the trailer for towing. on a particular trailer. page 42 — dca220sscu/4i 60 hz generaTor • operaTion and parTs manual — rev. #0 (10/25/12)
ECU controller. 4. Releasing the Hour Check Button and pushing the Program/Exit Button on the ECU controller will return the controller to the main screen. page 50 — dca220sscu/4i 60 hz generaTor • operaTion and parTs manual — rev. #0 (10/25/12)
Multiquip. Other entries will for sale through Multiquip. be clarifi ed in the “Remarks” Column. page 52 — dca220sscu/4i 60 hz generaTor • operaTion and parTs manual — rev. #0 (10/25/12)
1....0601802133 ..FUSE, (RIGHT) 5A 1....Y0601806646 ..FUSE, 20A NOTICE Part number on this Suggested Spare Parts list may supersede/replace the P/N shown in the text pages of this book. dca220sscu/4i 60 hz generaTor• operaTion manual — rev. #0 (10/25/12) — page 53...
INDICATE COLOR OF UNIT: 1-ORANGE 6-CATERPILLAR YELLOW 2-WHITE 7-CATO GOLD 3-SPECTRUM GREY 8-RED 4-SUNBELT GREEN 9-DESERT TAN 5-BLACK THE SERIAL NUMBER MAY BE REQUIRED. page 68 — dca220sscu/4i 60 hz generaTor • operaTion and parTs manual — rev. #0 (10/25/12)
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NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 6-CATERPILLAR YELLOW 2-WHITE 7-CATO GOLD 3-SPECTRUM GREY 8-RED 4-SUNBELT GREEN 9-DESERT TAN 5-BLACK THE SERIAL NUMBER MAY BE REQUIRED. dca220sscu/4i 60 hz generaTor• operaTion manual — rev. #0 (10/25/12) — page 77...
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(CONt.) page 78 — dca220sscu/4i 60 hz generaTor • operaTion and parTs manual — rev. #0 (10/25/12)
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NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 6-CATERPILLAR YELLOW 2-WHITE 7-CATO GOLD 3-SPECTRUM GREY 8-RED 4-SUNBELT GREEN 9-DESERT TAN 5-BLACK THE SERIAL NUMBER MAY BE REQUIRED. dca220sscu/4i 60 hz generaTor• operaTion manual — rev. #0 (10/25/12) — page 79...
(CONt.) page 80 — dca220sscu/4i 60 hz generaTor • operaTion and parTs manual — rev. #0 (10/25/12)
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NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 6-CATERPILLAR YELLOW 2-WHITE 7-CATO GOLD 3-SPECTRUM GREY 8-RED 4-SUNBELT GREEN 9-DESERT TAN 5-BLACK THE SERIAL NUMBER MAY BE REQUIRED. dca220sscu/4i 60 hz generaTor• operaTion manual — rev. #0 (10/25/12) — page 81...
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