Standard Hardware - Westerbeke 8.0KW-60Hz Service Manual

STANDARD HARDWARE
BOLT HEAD MARKINGS
Bolt strength classes are embossed on the head of each bolt.
Customary (inch) bolts are identifed'by markings two to grade eight
(strongest). The marks correspond to two marks less than the actual grade,
i.e.; a grade seven bolt will display five embossed marks.
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Metric bolt class numbers identify bolts by their strength with 1 0.9 the
strongest.
NOTES:
1.
Use the torque values listed below when specific torque values are not available.
2. These torques are based on clean, dry threads. Reduce torque by 1 0% when engine oil is used.
3. Reduce torques by 30% or more, when threading capscrews into aluminum.
STANDARD BOLT & NUT TORQUE SPECIFICATIONS
METRIC BOLT & NUT TORQUE SPECIFICATIONS
SAE GradeS
SAE Grade 6·7 SAE Grade B
Capsrew Body Size Torque Torque Torque Bolt Grade 4.6 Grade 4.8 Grade B.B - 9.B Grade 10.9
(Inches)' (Thread) FHb(Nm) Fl·Lb (Nm) A'Lb(Nm)
Dia.
Wrench Size Fl-Lb (Nm) Ft-Lb (Nm) Ft-Lb (Nm) Ft-Lb (Nm)
1/4·20 B (11) 10 (14) 12 (16)
·28 10 (14) 14 (19) M3
5.5mm
0.3 (0.5) 0.5 (0.7)
1 (1.3)
1.5 (2)
5/16·18 17 (23) 19 (26) 24 (33)
·24 19 (26) 27 (37)
M4
7mm
0.8 (1.1) 1 (1.5) 2 (3) 3 (4.5)
M5 8mm 1.5 (2.5 2 (3) 4.5 (6) 6.5 (9)
318·16 31 (42)
34 (46)
44 (60) .
·24 35 (47)
49 (66)
MB 10mm 3 (4) 4(5.5) 7.5 (10) 11 (15)
M9 13mm 7 (9.5)
10 (13)
18 (25) 35 (26)
7/16 ·14
49 (66) 55 (75) 70 (95)
Ml0
16 mm 14 (19) 18 (25)
37 (50) 55 (75)
- 20 55 (75) 78 (106)
1/2 -13 75 (102) 85 (115) 105 (142)
- 20 85 (115) 120 (163)
M12
18mm
26 (35)
33 (45) 63 (85)
97 (130)
M14 21 mm 37 (50) 55 (75) 103 (140) 151 (205)
M16
24mm
59 (80) 85 (115) 159 (215) 232 (315)
9/16-12 110 (149) 120 (163) 155(210)
-18 120 (163) 170 (231)
M18 27mm 81 (110) 118 (160) 225 (305) 321 (435)
5/8 -11 150 (203) 167 (226) 210 (285) M20 30mm 118 (160) 166 (225) 321 (435) 457 (620)
-18 170 (231) 240 (325)
M22
33mm 159 (215) 225 (305) 435 (590)
620 (840)
314-10 270 (366) 280 (380) 375 (508)
-16 295 (400) 420 (569) M24 36 mm 203 (275) 288 (390) 553 (750) 789 (1070)
7/8· 9 395 (536) 440 (597) 605 (820)
-14 435 (590) 675 (915)
M27
41
mm 295 (400) 417 (565) 811 (1100) 1154 (1565)
M30
46mm
402 (545) 568 (770) 1103 (1495) 1571 (2130)
1 - 8 590 (800) 660 (895) 910 (1234)
-14
660 (895)
990 (1342)
M33
51 mm
546 (740) 774 (1050) 1500 (2035) 2139 (2900)
M36 55 mm 700 (950) 992 (1345) 1925 (2610) 2744 (3720)
NOTE:
Formula to convert Ft-Lbs to Nm (Newton Meters) mulnply Ft-Lbs by 1.356.
SEALANTS & LUBRICANTS
GASKETS/SEALANTS
Oil based PERMATEX #2 and it's HIGH TACK equivalent are excellent all
purpose sealers. They are effective in just about any joint in contact with
coolant, raw water, oil or fuel.
A light coating of OIL or LIQUID TEFLON can be used on rubber gaskets
and O-rings.
LOCTITE hydraulic red sealant should be used on oil adapter hoses and the oil
filter assembly.
Coat both surtaces of the oil pan gasket with high temp RED SILICONE sealer.
When installing gaskets that seal around water (coolant) passages, coat both
sides with WHITE SILICONE grease.
High-copper ADHESIVE SPRAYS are useful for holding gaskets in pOSition dur-
ing assembly.
Specialized gasket sealers such as HYLOMAR work well in applications requir-
ing non-hardening properties. HYLOMAR is particlarly effective on
copper
cy!inder~head
gaskets as it resists fuel, oil and water.
Use LIQUID TEFLON for sealing pipe plugs and nilings that connect coolant
passages. Do not use tape sealants!
BOLTS
&
FASTENERS/ASSEMBLIES
Lightly oil head bolts and other fasteners as you assemble them. Bolts and
plugs that penetrate the water jacket should be sealed with PERMATEX #2 or
HIGH TACK.
When assembling the flywheel, coat the bolt threads with LOCTITE blue.
Anti-seize compounds and thread locking adhesives such as LOCTITE protect
threaded components yet allows them to came apart when necessary.
LOCTITE offers levels of locking according to the job.
LITHIUM based grease is waterproof. ideal for water pump bearings and stuff-
ing boxes.
Heavily oil all sliding and reCiprocating components when assembling. Always
use clean engine oil!
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WESTERBEKE
Engines
&
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