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Summary of Contents for Westerbeke 80N4
- Page 1 OPERATORS MANUAL 80N4/11 OT 4 -120N6/170T6 MARINE 01 L ENGINES PUBLICATION NO. 045139 FIRST EDITION JULY 2000 WESTERBEKE CORPORATION MYLES STANDISH INDUSTRIAL PARK 150 JOHN HANCOCK ROAD, TAUNTON, MA 02780-7319 AIIT'-AIITAIIT NMMA Member National Marine Manufacturers Association .. UWW...
- Page 2 GET OUT INTO THE FRESH AIR IMMEDIATELY. If symptoms persist. seek medical attention. Shut down the unit and do not restart until it has been inspected and repaired. A WARNING DECAL is provided by WESTERBEKE and should be fixed to bulkhead near your engine generator. WESTERBEKE also recommends installing CARBON MONOXIDE DETECTORS in the living/sleeping quarters of your vessel.
- Page 3 SAFETY INSTRUCTIONS INTRODUCTION PREVENT BURNS - FIRE Read this safety manual carefully. Most accidents are caused by failure to follow fundamental rules and precautions. WARNING: Fire can cause injury or death! Know when dangerous conditions exist and talre the necessary precautions to protect yourself, your personnel, and your machinery.
- Page 4 SAFETY INSTRUCTIONS ACCIDENTAL STARTING TOXIC EXHAUST GASES WARNING: WARNING: Carbon monoxide (CO) is deadly gas! Accidental starting can cause injury or death! • Ensure that the exhaust system is adequate to expel gases discharged from the engine. Check the exhaust system •...
- Page 5 • Make sure all attaching hardware is properly tightened. for safety codes and standards. Follow their recommenda- Keep protective shields and guards in their respective tions when installing your WESTERBEKE engine/generator. places at all times. ABYC (American Boat and Yacht Council) •...
- Page 6 INSTALLATION When installing WESTERBEKE engines and generators it is important that strict attention be paid to the following information: CODES AND REGULATIONS Federal regulations, ABYC guidelines, and safety codes must be complied with when installing engines and generators in a marine environment.
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Page 7: Table Of Contents
Air Intake Filter ..........18 Lay-up and Recommissioning ......Fuel System ............Metric Conversions ......... Fuel Lift Pump ..........19 Specifications 80N4 ..........48 Fuel Filters ............19 Specifications 11 OT4 ........Fuel PumplFuel Bleeding ....... 20 Specifications 120N6 ........ -
Page 8: Parts Identification
PARTS IDENTIFICATION DC ALTERNATOR ID NAME PLATE EXHAUST ELBOW MODEL 110T4 ILLUSTRATED MANIFOLD HEAT -~----;;I--'--- COVER EXCHANGER FRONT TRANSMISSION FLUID DIPSTICK RAW WATER STARTER MOTOR OIL DRAIN HOSE LEFT SIDE THERMOSTAT OIL FILL ASSEMBLY MANIFOLD PRESSURE CAP COOLANT FILL CONNECTION SIPHON BREAK FUEL FILTER TURBOCHARGER... -
Page 9: Introduction
OF THE FURNISHING OR USE OF SUCH SOFTWARE. provided and a technical manual is available from your WESTERBEKE customers should keep in mind the time WESTERBEKE dealer. If you are planning to install this span between printings of WESTERBEKE product software equipment, contact your WESTERBEKE dealer for and the unavoidable existence of earlier WESTERBEKE WESTERBEKE'S installation manual. -
Page 10: Serial Number Location
(see the seeking technical information and/or ordering repair parts. separately furnished Parts List). Insist upon WESTERBEKE ~~~~~~~~~ packaged parts because will fit or generic parts are frequently ~1¥fii4il:1B3=t... -
Page 11: Admiral Control Panel
ADMIRAL CONTROL PANEL DESCRIPTION When the engine is shut down with the key switch turned off, the water temperature gauge will continue to register the last This manually-operated control panel is equipped with a temperature reading indicated by the gauge before electrical KEY switch and RPM gauge with an ELAPSED TIME power was turned The oil pressure gauge will fall to zero... -
Page 12: Fuel, Engine Oil And Coolant
(-10°C) (-13°C) COOLANT RECOVERY TANK A coolant recovery tank kit is supplied with each WESTERBEKE diesel engine. The purpose of this recovery tank is to allow for engine coolant expansion and contraction during engine operation, without the loss of coolant and... -
Page 13: Preparations For Initial Start-Up
PREPARATIONS FOR INITIAL START-UP PRESTART INSPECTION Before starting your engine for the first time or after a pro- longed layoff, check the following items: Check the engine oil level. Add oil to maintain the level DIPSTICK at the high mark on the dipstick. PUSH IN TIGHT Turn on the fuel supply, then check the fuel supply and examine the fuel filter/water separator bowl for contami-... -
Page 14: Starting/Stopping Procedure
STARTING/STOPPING PROCEDURE THE STARTING SYSTEM 5. Should the engine not start when the START button is depressed for 10 to 20 seconds, release both buttons and These marine diesel engine have l2V DC electric starters. The wait 30 seconds; repeat the procedure above and preheat start circuitry is designed so that the PREHEAT button must longer. -
Page 15: Warning Lights, Alarms And Circuit Breaker
WARNING LIGHTS, ALARMS & CIRCUIT BREAKER ALTERNATOR WARNINGS LOW OIL PRESSURE ALARM SWITCH The Admiral Control Panel uses a voltmeter to monitor the A low oil pressure alarm switch is located off the engine's performance of the alternator. oil gallery. This switch's sensor monitors the engine's oil pressure. -
Page 16: Engine Break-In Procedure
ENGINE BREAK-IN PROCEDURE DESCRIPTION 3. While using the vessel, run the engine at various engine speeds for the first 25 hours. Avoid prolonged periods of Although your engine has experienced a minimum of one idling. hour of test operations at the factory to make sure accurate cold 4. -
Page 17: The Daily Routine
THE DAILY ROUTINE CHECK LIST STARTING THE ENGINE Each day before starting your engine, take a few moments to NOTE: See STARTING/STOPPING PROCEDURE in this run this check list: manual for more detailed instructions. Visually inspect the engine for fuel, oil, or water leaks. 1.
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