Whisperwatt series 60hz generator (isuzu 6hkix diesel engine) (96 pages)
Summary of Contents for MULTIQUIP POWER WHISPERWATT DCA-25SSAI
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PARTS AND OPERATION MANUAL PARTS AND OPERATION MANUAL MQ POWER DCA-25SSAI WHISPERWATT GENERATOR PARTS LIST NO. 3336000 Final Copy (06/30/01) MULTIQUIP INC. PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT: 310-537-3700 800-421-1244 800-835-2551 FAX: 310-537-3927 FAX: 310-638-8046 •...
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PAGE 2 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01)
ARRANTY DEP ARRANTY DEP TMENT TMENT ARRANTY DEP ARRANTY DEPAR ARTMENT TMENT TMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 MAIN MAIN MAIN MAIN MAIN 800/421-1244 or 310/537-3700 FAX: 310/537-3927 PAGE 3 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01)
10+ line items. Toll-free FAX: 800/6-PARTS-7 • 800-672-7877 *DISCOUNTS ARE SUBJECT TO CHANGE* Fax order discount and UPS special programs revised June 1, 1995 PAGE 5 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01)
An explosion or fire could result causing severe bodily harm or even death. Topping-off to filler por t is dangerous, as it tends to spill fuel. PAGE 6 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01)
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Make sure power connecting cables are securely connected to the generator’s output terminals, insufficient tightening of the terminal connections may cause damage to the generator and electrical shock. PAGE 7 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01)
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I When loading the generator on a truck, be sure to use the front and back frame bars as a means to secure the generator during transport. PAGE 8 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01)
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, doctor doctor doctor and fire department doctor doctor fire department fire department fire department fire department . ground, down a drain or into any water source. PAGE 9 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01)
I DO NOT transport generator with fuel in tank. trailer. Also check the tire tread wear on both vehicles. I ALWAYS make sure the trailer is equipped with a "Safety Chain". Figure 1. Generator with Trailer PAGE 10 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01)
(empty). Frame Length - This measurement is from the ball hitch to the rear bumper (reflector). PAGE 11 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01)
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" 7 7 - ) " 3 X " " 7 6 - ) " 3 X " " 7 X " " 7 X " " 7 PAGE 13 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01)
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CAUTION: Figure 2. Major Suspension Components NOTE ALWAYS wear safety glasses when removing or installing force fitted parts. Failure to comply may result in serious injury. PAGE 14 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01)
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" 2 " 3 " 4 Figure 3. Wheel Lug Nuts Tightening Sequence " 5 " 6 NOTE NEVER use an pneumatic air gun to tighten wheel lug nuts. PAGE 15 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01)
DCA-25SSAI — TRAILER-WIRING DIAGRAM NOTE: LIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT PAGE 16 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01)
DCA-25SSAI — GENERATOR DECALS The DCA-25SSAI generator is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below and on the preceding pages show the decals as they appear on the machine.
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DCA-25SSAI — GENERATOR DECALS PAGE 18 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01)
2 Load GFCI Circuit Breakers 120V@ 20amps creases frequency variation to ±.25%. Control Box The “Control Box” is provided with the following: Main Circuit Breaker 60 amps Over-Current Relay PAGE 20 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01)
Pilot Lamp- This will light if the oil pressure or water temperature is not within normal limits. If the lamp does not illuminate when the lamp switch is turned on, the bulb should be replaced. PAGE 25 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01)
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Hz operation. This meter should indicate 1800 RPM’s when the rated load is applied. In addition a built in hour meter will record the number of operational hours that the generator has been in use. PAGE 27 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01)
(see Figure 6, page 24). Place the voltmeter change-over switch to the U-W position and the ammeter change-over switch to the U or W to read the output. PAGE 28 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01)
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DCA-25SSAI — OUTPUT TERMINAL PANEL NOTE Legs “O” and Ground are considered Bonded Grounds. Figure 10. Output Terminal Description PAGE 29 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01)
PAGE 30 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01)
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14) to read the output on the selected leg. output terminal panel) NOTE When using plural single phase voltages, make sure to balance the load on each of the single phase legs. PAGE 31 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01)
(Figure 18). FIGURE 17. Voltage Selector Switch 480/277V Three Phase Position FIGURE 16. Hard Wire Hookup at 240/120V Position FIGURE 18. Hard Wire Hookup For 240V or 480V PAGE 32 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01)
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Figure 20. Hard Wire Hookup for Three Phase 480V, 440V, or 416V Figure 22. Hard Wire Hookup for Single Phase 277V, 254V, or 240V PAGE 33 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01)
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Figure 26. Hard Wire Hookup for Single Phase 139V, 127V, Figure 24. Hard Wire Hookup for Three Phase 240V, 220V, or or 120V 208V PAGE 34 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01)
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After hooking up the hard wires to the lugs as shown in Figure 28, 240 volts can be obtained and using the voltage regulator to fine tune. Figure 28. Hard Wire Hookup for Single Phase 240 volt PAGE 35 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01)
NFPA 110, Chapter 5-4.1). DO NOT remove the metal skids on the bottom of the generator. They are to resist damage to the bottom of the generator and to maintain alignment. PAGE 36 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01)
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DCA-25SSAI — INSTALLATION Figure 30. Typical Generator Grounding Application PAGE 37 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01)
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Tighten the mounting bolt and the adjusting bolt. be less than 50%. be less than 50%. be less than 50%. be less than 50%. be less than 50%. PAGE 40 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01)
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Tighten all hose clamps and check hoses for leaks. If any hose (fuel or oil) lines are defective replace them Figure 33. Battery Connections immediately. PAGE 41 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01)
Three Phase Load When calculating the power requirements for 3-phase power use the following equation: PAGE 42 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01)
G.F the “OFF” position prior to starting the engine. Figure 36. Battery Connections Figure 34. Main, GFCI and Load Circuit Breakers PAGE 43 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01)
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(Figure 45) to increase or decrease the desired voltage. Figure 40. Ignition Switch ‘PREHEAT’ Figure 44. Voltage Meter (Volts) PAGE 44 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01)
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165 and 215 degrees Fahrenheit. Figure 51. Ammeter (Load) 18. The generator will run until manually stopped or an abnormal condition occurs. WATER TEMP Figure 48. Coolant Temperature Gauge PAGE 45 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01)
3. Let the engine cool by running it for 3-5 minutes with no load applied. 4. Turn the ignition key to ‘STOP’ (Figure 53). Figure 53. Ignition Switch ‘STOP’ Remove the load from the UVW terminal strip. PAGE 46 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01)
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NOTE PAGE PAGE 47 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01)
Securely fasten the fuel strainer cap so that fuel will not leak. Check the fuel strainer every 200 hours of operation or once a month. PAGE 48 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01)
+, or %, belong to the same assembly or kit. Note: If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available. PAGE 56 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01)
2 ....5814200330 .... PREHEAT LAMP BULB NOTE Part number on this Suggested Spare Parts list may supercede/replace the P/N shown in the text pages of this book. PAGE 57 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01)
DCA-25SSAI --- ENCLOSURE ASSY. ENCLOSURE ASSY. PAGE 82 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01)
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RUBBER SEAL 3335104304 RUBBER SEAL 3335104404 RUBBER SEAL 3335104504 RUBBER SEAL 3335104604 RUBBER SEAL 3335104704 RUBBER SEAL 3335104804 RUBBER SEAL 3335104904 RUBBER SEAL 3335103004 RUBBER SEAL 3335103104 RUBBER SEAL PAGE 83 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01)
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SHIM ..........A/R ..... T=1.00 9813222100 GOVERNOR SPRING 5157230820 LINK SPRING 1157230200 CAPSULE SPRING 9813932040 1156390080 GASKET 9813216360 CAPSULE SPRING 9008130230 9813217210 LEVER 9813250990 BUSHING 9813212050 O RING PACKING 9091854150 SNAP RING PAGE 125 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01)
ISUZU C240 ---STARTER COMP. ASSY. STARTER COMP. ASSY. PAGE 134 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01)
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GEAR CASE ASSY........1 ....INCL. ITEM W/# 66*# 5811190260 FRONT METAL 5811290680 DUST COVER 5811270130 SHIFT LEVER ASSY. 5811510290 MAGNETIC SWITCH ASSY. 5811290710 BOLT 5811290730 WASHER PAGE 135 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01)
RMA. products on the face hereof. A copy of the Return Material Authorization must accompany the return shipment. PAGE 140 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01)
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NOTE PAGE PAGE 141 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01)
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TMENT TMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 MAIN MAIN MAIN MAIN MAIN 800/421-1244 or 310/537-3700 FAX: 310/537-3927 MULTIQUIP INC. PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT: 310-537-3700 800-421-1244 800-835-2551 FAX: 310-537-3927 FAX: 310-638-8046 •...
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