MULTIQUIP Whiteman KD1800/KD6 Parts And Operation Manual
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MULTIQUIP Whiteman KD1800/KD6 Parts And Operation Manual

MULTIQUIP Whiteman KD1800/KD6 Parts And Operation Manual

A.c. generator used with mlt series modular light towers
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PARTS AND OPERATION MANUAL
Model KD1800/KD6
A.C. GENERATOR
USED WITH MLT SERIES
MODULAR LIGHT TOWERS
Revision #1 (06/16/05)
MULTIQUIP INC. . . . .
18910 WILMINGTON AVE.
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
800-421-1244
FAX: 310-537-3927
E-mail:mq@multiquip.com
Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico
PARTS DEPARTMENT:
800-427-1244
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
800-478-1244
FAX: 310-631-5032
•
www:multiquip.com
P/N 29309

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  • Page 1 PARTS AND OPERATION MANUAL Model KD1800/KD6 A.C. GENERATOR USED WITH MLT SERIES MODULAR LIGHT TOWERS Revision #1 (06/16/05) MULTIQUIP INC..PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE: 310-537-3700 800-421-1244...
  • Page 2 PAGE 2 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

  • Page 3: Here's How To Get Help

    FAX: 800-672-7877 or 310-637-3284 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE 800-478-1244 or 310-537-3700 FAX: 310- 537-4259 WARRANTY DEPARTMENT 888-661-4279, or 310-661-4279 FAX: 310- 537-1173 MAIN 800-421-1244 or 310-537-3700 FAX: 310-537-3927 KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 3...

  • Page 4: Table Of Contents

    Generator Wiring Diagram ........59 Terms and Conditions Of Sale — Parts ....132 Engine Wiring Diagram ........... 60 NOTE Specification and part number are subject to change without notice PAGE 4 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

  • Page 5: Parts Ordering Procedures

    10+ line items. Toll-free FAX: 800/6-PARTS-7 • 800-672-7877 *DISCOUNTS ARE SUBJECT TO CHANGE* Fax order discount and UPS special programs revised June 1, 1995 KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 5...

  • Page 6: Safety Alert Message Symbols

    Potential hazards associated with KD-1800/KD-6 Generator injury. operation will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols. PAGE 6 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 7 NOTE This generator, other property, or the surrounding environment could be damaged if you DO NOT follow instructions. KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 7...

  • Page 8: Rules For Safe Operation

    ■ ALWAYS check the machine for loosened threads or bolts ■ Topping-off to filler port is dangerous, as it tends to spill fuel. before starting. PAGE 8 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 9 ■ DO NOT use plastic containers to dispose of hazardous waste. ■ DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source. KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 9...

  • Page 10: Operation And Safety Decals

    Machine Safety Decals The KD1800/KD6 generator is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below shows these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer.
  • Page 11 KD1800/KD6 — OPERATION AND SAFETY DECALS KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 11...

  • Page 12: Generator Specifications

    1. This weight is for the generator only . It DOES NOT include the cabinet. 2. This weight is for a complete generator, which includes the engine, radiator and cabinet enclosure. PAGE 12 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 13 Generally, the engine output power will decrease 3 1/2% for each 1000 feet of altitude above sea level, and 1% for each 10 ° ° ° ° ° Fahrenheit above the standard temperature of 60 KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 13...

  • Page 14: Engine Specifications

    B. Hot air feeding into the inlet of the generator. specifications quoted herein are subject to change without prior notice. C. By-passed air (air not pulled through generator) PAGE 14 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

  • Page 15: Dimension

    KD1800/KD6 — DIMENSIONS Figure 1. KD1800/KD6 Dimensions KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 15...

  • Page 16: Controls And Indicators

    KD1800/KD6 — CONTROLS AND INDICATORS Figure 2. KD1800/KD6 Components PAGE 16 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 17 15. Pre-Heat Indicator Light – Lights blue during engine start-up. Indicates that engine glow plugs are being pre- heated. Light will go off after approximately 10 seconds. KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 17...

  • Page 18: Installation

    CAUTION : Pay close attention to ventilation when operating the generator inside tunnels and caves. The engine exhaust contains noxious elements. PAGE 18 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

  • Page 19: Pre-Setup (Generator)

    Check local city codes for proper When connecting the generator to grounding requirements. any buildings electrical system ALWAYS consult with a licensed electrician. Figure 3. Generator Grounding Configuration KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 19...
  • Page 20 . t f . t f . t f . t f . t f . t f t l u o r f t l o PAGE 20 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

  • Page 21: Pre-Setup (Engine)

    ° 3 ° 7 ° 0 t ° 5 ° 7 o l e ° 0 ° 2 KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 21...
  • Page 22 Cleaning the Radiator The radiator may overheat if the fins become overloaded with dust or debris. Periodically clean the radiator fins with compressed air. Figure 5. Fan Belt Tension PAGE 22 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

  • Page 23: Instrumentation

    Pre-Heat Lamp Lights blue during engine start-up. Indicates that engine glow plugs are being pre-heated. Light will go off after approximately 10 seconds. KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 23...

  • Page 24: Load Application

    , s r c e l o r t c i n e c i c i n i t a PAGE 24 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

  • Page 25: Engine Operating Instructions

    3. When the "PRE-HEAT" lamp goes off, turn the key to clockwise to the ”START” position. As soon as the engine starts, release the key. KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 25...

  • Page 26: Maintenance (Engine)

    5. If carbon or oil adheres to the element, soak the element in detergent for 15 minutes, then wash it several times Figure 7. Engine Oil Dipstick in water, rinse with clean water and let dry. PAGE 26 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 27 4. Run the engine for a few minutes, check for leaks. Check engine oil level, add oil if necessary. KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 27...
  • Page 28 F - C ° F ° C ° F ° Figure 12. Radiator PAGE 28 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 29 Always maintain battery fluid level between the specified marks. Battery life will be shortened, if the fluid level is not properly maintained. Add only distilled water when replenishment is necessary. KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 29...

  • Page 30: Maintenance (Generator)

    2. Check for leakage in the diode by reversing the polarity. The diode is good if the resistance reading is infinite . 3. A faulty diode will give a resistance value of zero . PAGE 30 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

  • Page 31: Preparation For Long Term Storage

    Disconnect the negative battery cable from the battery. Clean all external parts of the generator with a cloth. Cover the generating set and store in a clean, dry place. KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 31...

  • Page 32: Troubleshooting (Generator)

    PAGE 32 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

  • Page 33: Troubleshooting (Engine)

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 33...
  • Page 34 . e l , t e g i t i l y , t l o i s e l z . r e PAGE 34 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 35 NOTE PAGE KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 35...

  • Page 36: Explanation Of Codes In Remarks Column

    Note: If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available. NOTE The contents of this parts catalog are subject to change without notice. PAGE 36 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

  • Page 37: Suggested Spare Parts

    1 .... 2673 ...... CIRCUIT BREAKER 20 AMP NOTE Part numbers on this Suggested Spare Parts List may supercede/ replace the P/N shown in the text pages of this book. KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 37...

  • Page 38: Nameplate And Decals

    KD1800/KD6 — NAMEPLATE AND DECALS PAGE 38 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

  • Page 39: Enclosure Assy

    DECAL: NAMEPLATE ............1 ..CONTACT MQ SERVICE ....................... DEPT. W/MODEL AND S/N 29345 DECAL: KIT ................ 1 ..INCLUDES ITEMS/ SEE DECAL ILLUSTRATIONS ON PAGES 10 AND 11 KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 39...
  • Page 40 KD1800/KD6 — ENCLOSURE ASSY. ENCLOSURE ASSY. PAGE 40 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 41 29438 KEY, CABINET KD1800/KD6 3214 SCREW, HHC 1/2-13 X 1-1/4 4514 SCREW, HHC 1/4-20 X 5/8 5054A WASHER, LOCK, 1/2 MED 0181B WASHER, LOCK MED KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 41...

  • Page 42: Control Box Assy

    KD1800/KD6 — CONTROL BOX ASSY. CONTROL BOX ASSY. CABINET FRONT VIEW AC INPUT WIRING BACK VIEW NOTES: INCLUDED WITH ITEM 25 INCLUDED WITH ITEM 7 INCLUDED WITH ITEM 14 PAGE 42 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 43 5065B SCREW, RHM 10- 32 X 1/2 20511 SWITCH, IGNITION W KEYS 12940 KEY SET (KUBOTA) 20486 DECAL, START 29344 TIMER, GLOW PLUG (B905 KUBOTA) KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 43...

  • Page 44: Engine Mounting Hardware Assy

    ROUTE ENGINE CABLE HARNESS TO BASE THROUGH CLAMPS. USED WITH SERIAL NUMBERS UP TO S/N FK30000051 ENGINE CRADLE CANNOT BE PURCHASED SEPARATELY. ORDER P/N 29297 FOR ENGINE CRADLE AND BASE. PAGE 44 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 45 WASHER, FLAT 3/8 29318 SHROUD, LARGE BOX MARATHON ........ 1 ... UP TO S/N fk3000051 29319 SHROUD, SMALL BOX MARATHON 19623 ENGINE ASSY. KUBOTA D905BG 12 HP KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 45...

  • Page 46: Radiator Assy

    KD1800/KD6 — RADIATOR ASSY. RADIATOR ASSY. UPPER RADIATOR HOSE NOTES: RADIATOR SUPPORT BRACKET IS WELDED TO RADIATOR. SUPPORT LOWER RADIATOR BRACKET IS NOT USED IN THIS HOSE APPLICATION. PAGE 46 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 47 NUT, NYLOC 3/8"-18 4001 WASHER, FLAT 3/8" PLTD STD. USS 0166 SCREW, HHC 3/8"-16 x 7/8 1661374121 COVER, FAN 380 MM BOLT CIRCLE 1527272020 CAP, RADIATOR KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 47...

  • Page 48: Air Cleaner And Muffler Assy

    KD1800/KD6 — AIR CLEANER AND MUFFLER ASSY. AIR CLEANER AND MUFFLER ASSY. PAGE 48 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 49 STUD (LONG) 29275 CLAMP, MUFFLER 1-3/8" 29290 EXHAUST PIPE 29397 EXHAUST, RAIN CAP 1-3/8 O.D. 1522111722 CLAMP, PIPE 29334 OIL PRESSURE SENSOR 29333 WATER TEMP. SENSOR KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 49...

  • Page 50: Battery Assy

    BATTERY ASSY. CONNECT TO ENGINE CONNECT TO STARTER NEGATIVE POSITIVE B A T T E R NOTES: BATTERY TRAY IS WELDED TO PANEL AND CANNOT BE PURCHASED SEPARTELY. PAGE 50 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 51 BATTERY (WET) 12V GR22 10313 CABLE, NEG BATTERY BLK 20" 19303 CABLE, POS BATTERY RED 48" (POST) 0205 SCREW, HHC 3/8-16 x 1 29299 PANEL CABINET REAR W/A KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 51...

  • Page 52: Drain Plug Assy

    KD1800/KD6 — DRAIN PLUG ASSY. DRAIN PLUG ASSY. CONNECT TO ENGINE CRANKCASE DRAIN HOLE 19 IN. (483 MM.) PAGE 52 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 53 SCREW, HHC 1/4"-20 x 5/8 29272 FITTING, 8 MO PLUG 29303 FITTING, 3/8-18 NPT TO 3/8" HOSE BEAD 19473 CLAMP, WORM HOSE (1/4"-5/8") 60028 HOSE .312 I.D. 19" KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 53...

  • Page 54: Fuel Assy

    (584 MM.) FUEL PUMP 3 IN. (76 MM.) PRIMER BULB TO ENGINE FUEL RETURN LINE NOTES: SEE MLT OPERATION AND PARTS MANUAL FOR PART NUMBERS. INCLUDED WITH ENGINE. PAGE 54 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 55 HOSE, .25 I.D. RUBBER FUEL LINE 4 FT 60028 HOSE, .312 I.D. RUBBER FUEL LINE 3" 29338 PRIMER BULB, 5/16" BARB ENDS 1522443013 FUEL FILTER KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 55...

  • Page 56: Generator Assy

    KD1800/KD6 — GENERATOR ASSY. GENERATOR ASSY. PAGE 56 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 57 SURGE SUPPRESSOR, 80 K OHM. 44 # 80111811 SCREW, PAN HD. #10- 32 X 0.38 29399 GENERATOR MARATHON MODEL 332 ....1 .... INCLUDES ITEMS W/ # KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 57...

  • Page 58: Control Box Wiring Diagram

    KD1800/KD6 — CONTROL BOX WIRING DIAGRAM Control Box Wiring Diagram PAGE 58 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

  • Page 59: Generator Wiring Diagram

    KD1800/KD6 —GENERATOR WIRING DIAGRAM Generator Wiring Diagram KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 59...

  • Page 60: Engine Wiring Diagram

    KD1800/KD6 — ENGINE WIRING DIAGRAM Engine Wiring Diagram PAGE 60 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 61 NOTE PAGE KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 61...

  • Page 62: Crankcase Assembly

    KUBOTA D905-EBG2 — CRANKCASE ASSY. CRANKCASE ASSY. PAGE 62 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 63 1624196262 PLUG, FUEL CAMSHAFT 1626156280 PIN, START SPRING 1628296010 PLUG 1627155350 BUSH, GOVERNOR GEAR 1522133610 PLUG 1502133660 GASKET 1522133700 O RING 1584173020 ASSEMBLY COCK, DRAIN KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 63...

  • Page 64: Oil Pan Assembly

    KUBOTA D905-EBG2 — OIL PAN ASSY. OIL PAN ASSY. PAGE 64 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 65 QTY. REMARKS 1661301500 COMPLETE OIL PAN 0102350612 BOLT 1654133750 PLUG, DRAIN 1545196670 GASKET 1522133750 PLUG 6C09058960 GASKET 1624132114 FILTER, OIL 0112350816 BOLT 0481400160 O RING KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 65...

  • Page 66: Cylinder Head Assembly

    KUBOTA D905-EBG2 — CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. PAGE 66 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 67 CAP, SEALING 1526196010 PLUG 1624113540 GUIDE, INLET VALVE 1624113560 GUIDE, EXHAUST VALVE 1526103370 CAP, SEALING 1624103450 BOLT, CYLINDER HEAD 1622103310 GASKET, CYLINDER HEAD 1522133700 O RING KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 67...

  • Page 68: Gear Case Assembly

    KUBOTA D905-EBG2 — GEAR CASE ASSY. GEAR CASE ASSY. PAGE 68 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 69 0205650060 0451250060 WASHER, SPRING 1625904210 SEAL, OIL 0481406100 ORING 0481400150 O RING 1624591540 STUD 1626483342 COVER, GEAR CASE 1585233140 PLUG, OIL FILLER 0481450300 O RING KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 69...

  • Page 70: Head Cover Assembly

    KUBOTA D905-EBG2 — GEAR CASE ASSY. HEAD COVER ASSY. PAGE 70 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 71 ELEMENT, BREATHER 1624105370 OIL SHIELD, BREATHER 0302450510 SCREW, WITH WASHER 1595292330 NUT, CAP 1595196660 GASKET 1585233140 PLUG, OIL FILLER 0481450300 O RING 1624105510 PIPE, BREATHER KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 71...

  • Page 72: Oil Filter Assembly

    KUBOTA D905-EBG2 — OIL FILTER ASSY. OIL FILTER ASSY. PAGE 72 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 73 KUBOTA D905-EBG2 — OIL FILTER ASSY. OIL FILTER ASSY. PART NO. PART NAME QTY. REMARKS 1627132092 ASSEMBLY CARTRIDGE, OIL KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 73...

  • Page 74: Dipstick And Guide Assembly

    KUBOTA D905-EBG2 — DIPSTICK AND GUIDE ASSY. DIPSTICK AND GUIDE ASSY. PAGE 74 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 75 DIPSTICK AND GUIDE ASSY. PART NO. PART NAME QTY. REMARKS 1625936410 GAUGE, OIL KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 75...

  • Page 76: Main Bearing Case Assembly

    KUBOTA D905-EBG2 — MAIN BEARING CASE ASSY. MAIN BEARING CASE ASSY. PAGE 76 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 77 COVER, BEARLING CASE 1624104460 SEAL, OIL 1626404820 GASKET 0102350625 BOLT 0102350620 BOLT 1627104040 ASSEMBLY CASE, MAIN BRG. 1624104560 BOLT, BEARING CASE 1627104050 ASSEMBLY CASE, MAIN BRG. KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 77...

  • Page 78: Camshaft And Idle Gear Shaft Assembly

    KUBOTA D905-EBG2 — CAMSHAFT AND IDLER GEAR SHAFT ASSY. CAMSHAFT AND IDLE GEAR SHAFT ASSY. PAGE 78 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 79 COMPLETE GEAR, IDLE 1627124980 BUSH, IDLE GEAR 1624124360 COLLAR, IDLE GEAR 1624124370 COLLAR, IDLE GEAR 1624124320 CIR CLIP, IDLE GEAR 1624124250 SHAFT, IDLE GEAR 0102350616 BOLT KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 79...

  • Page 80: Piston And Crankshaft Assembly

    KUBOTA D905-EBG2 — PISTON AND CRANKSHAFT ASSY. PISTON AND CRANKSHAFT ASSY. PAGE 80 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 81 METAL, SIDE ..........2 ..... +0. 40MM 1920223540 METAL, SIDE ..........2 ..... STD. 1920223970 METAL, SIDE ..........2 ..... +0. 20MM 1920223980 METAL, SIDE ..........2 ..... +0. 40MM KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 81...

  • Page 82: Flywheel Assembly

    KUBOTA D905-EBG2 — FLYWHEEL ASSY. FLYWHEEL ASSY. PAGE 82 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 83 PART NAME QTY. REMARKS 1668325014 COMPLETE FLYWHEEL 1626163820 GEAR, RING 1624125160 BOLT, FLYWHEEL 1668304610 HOUSING, FLYWHEEL 1526191190 BOLT 3122014170 COVER 0112350814 BOLT 0401350080 WASHER, PLAIN KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 83...
  • Page 84 KUBOTA D905-EBG2 — FUEL CAMSHAFT AND GOVERNOR SHAFT ASSY. FUEL CAMSHAFT AND GOVERNOR SHAFT ASSY. PAGE 84 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 85 WASHER 1981855600 BEARING 1668355260 WASHER, GOVERNOR WEIGHT 1624155260 SHAFT, GOVERNOR WEIGHT 1668355450 SLEEVE, GOVERNOR 0810206304 BEARING, BALL 1668355410 CIR- CLIP, GOVERNOR SHAFT 1624155554 SCREW, SET KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 85...

  • Page 86: Kubota D905Ebg-2 Engine

    KUBOTA D905-EBG2 — ENGINE STOP LEVER ASSY. ENGINE STOP LEVER ASSY. PAGE 86 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 87 1584192020 1584192330 NUT, CAP 1560196650 GASKET 1622154420 1624154120 BOLT, ADJUSTING 1G03154210 NUT, LOCK 1584192330 NUT, CAP 1560196650 GASKET BLANK 1626483152 COVER, HYDRAULIC PUMP 1G03196650 GASKET KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 87...

  • Page 88: Stop Solenoid Assembly

    KUBOTA D905-EBG2 — STOP SOLENOID ASSY. STOP SOLENOID ASSY. PAGE 88 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 89 KUBOTA D905-EBG2 — STOP SOLENOID ASSY. STOP SOLENOID ASSY. PART NO. PART NAME QTY. REMARKS 1745460010 SOLENOID, STOP 1629960150 GASKET 0131110614 BOLT, HEX- SOC- HD 0451250060 WASHER, SPRING KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 89...

  • Page 90: Injection Pump Assembly

    KUBOTA D905-EBG2 — INJECTION PUMP ASSY. INJECTION PUMP ASSY. PAGE 90 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 91 SHIM, INJECTION PUMP ......1 ..... 0. 25MM 1600652122 SHIM, INJECTION PUMP ......1 ..... 0. 30MM 0131110620 BOLT, HEX- SOC- HD 1584191500 STUD 1584192320 NUT, CAP 0451250060 WASHER, SPRING KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 91...

  • Page 92: Injection Pump (Component Parts) Assembly

    KUBOTA D905-EBG2 — INJECTION PUMP (COMPONENT PARTS) ASSY. INJECTION PUMP (COMPONENT PARTS) ASSY. PAGE 92 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 93 1603051060 RACK, CONTROL 1603051540 PLATE 1584193110 SCREW, CSK- HD 1584151380 SLEEVE, CONTROL 1603051320 BOLT, JOINT 1584196650 GASKET 1584151350 SCREW 1584196660 GASKET 1603096010 PLUG 1586196650 GASKET KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 93...
  • Page 94 KUBOTA D905-EBG2 — GOVERNOR ASSY. GOVERNOR ASSY. PAGE 94 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

  • Page 95: Governor

    SHAFT, FORK LEVER 1624194010 WASHER, PLAIN 1624156330 BEARING, MINIATURIZE 0461200090 CIR CLIP, EXTERNAL 1624156250 COVER, FORK LEVER SHAFT 1629956260 GASKET 0102350614 BOLT 1624156210 COLLAR 1624156340 BEARING, MINIATURIZE KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 95...

  • Page 96: Speed Control Plate Assembly

    KUBOTA D905-EBG2 — SPEED CONTROL PLATE ASSY. SPEED CONTROL PLATE ASSY. PAGE 96 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 97 LEVER, ENGINE STOP 1547157980 SEAL, OIL 1622257510 SPRING, RETURN 1627157740 SHAFT, STOP LEVER 1626457210 GASKET 0102350616 BOLT 0105350618 BOLT 1560196650 GASKET 1624591540 STUD 0205650060 0451250060 WASHER, SPRING KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 97...

  • Page 98: Nozzle Holder And Glow Plug Assembly

    KUBOTA D905-EBG2 — NOZZLE HOLDER AND GLOW PLUG ASSY. NOZZLE HOLDER AND GLOW PLUG ASSY. PAGE 98 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 99 PIPE, INJECTION 1627153722 PIPE, INJECTION 1627153732 PIPE, INJECTION 1584153850 CLAMP, PIPE 1584153860 CLAMP, PIPE 0302450520 SCREW, WITH WASHER 1685165510 GLOW PLUG 1626165560 CORD, GLOW PLUG KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 99...

  • Page 100: Nozzle Holder (Component Parts) Assy

    KUBOTA D905-EBG2 — NOZZLE HOLDER (COMPONENTS) ASSY. NOZZLE HOLDER (COMPONENT PARTS) ASSY. PAGE 100 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 101 WASHER, ADJUSTING ......3 ..... 0. 54MM 16103298570 WASHER, ADJUSTING ......3 ..... 0. 56MM 1603298580 WASHER, ADJUSTING ......3 ..... 0. 58MM 1603298590 WASHER, ADJUSTING ......3 ..... 0.80MM KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 101...

  • Page 102: Fuel Pump Assembly (Mechanical)

    KUBOTA D905-EBG2 — FUEL PUMP (MECHANICAL) ASSY. FUEL PUMP (MECHANICAL) ASSY. PAGE 102 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 103 KUBOTA D905-EBG2 — FUEL PUMP (MECHANICAL) ASSY. FUEL PUMP (MECHANICAL) ASSY. PART NO. PART NAME QTY. REMARKS 1628552032 ASSEMBLY PUMP, FUEL 1626452140 GASKET, FUEL PUMP 0205650060 0451250060 WASHER, SPRING KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 103...

  • Page 104: Alternator And Pulley Assembly

    KUBOTA D905-EBG2 — ALTERNATOR AND PULLEY ASSY. ALTERNATOR AND PULLEY ASSY. PAGE 104 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 105 V BELT ............1 ..... 37. 6IN 1988365830 ASSEMBLY COUPLER 1987265840 CONNECTOR 1987265880 CONNECTOR 1923765910 TERMINAL 1926865780 ASSEMBLY TERMINAL 6827165910 TERMINAL 6827165920 SLEEVE 1926865930 TERMINAL 1926865870 SLEEVE 1625965830 ASSEMBLY COUPLER, LOCK KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 105...

  • Page 106: Alternator (Component Parts) Assembly

    KUBOTA D905-EBG2 — ALTERNATOR (COMPONENT PARTS) ASSY. ALTERNATOR (COMPONENT PARTS) ASSY. PAGE 106 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 107 BRUSH 1588164330 SPRING, BRUSH 1588193020 SCREW, ROUND HEAD 1588193030 SCREW, ROUND HEAD 1588193040 SCREW, ROUND HEAD 1588191040 BOLT 1588192020 1588191050 BOLT 1418292030 1588164600 ASSEMBLY REGULATOR KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 107...

  • Page 108: Starter Assembly

    KUBOTA D905-EBG2 — STARTER ASSY. STARTER ASSY. PAGE 108 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 109 KUBOTA D905-EBG2 — STARTER ASSY. STARTER ASSY. PART NO. PART NAME QTY. REMARKS 1661263010 ASSEMBLY STARTER ......1 ..... 12V 1. OKW 0112350830 BOLT KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 109...

  • Page 110: Starter (Component Parts) Assembly

    KUBOTA D905-EBG2 — STARTER (COMPONENT PARTS) ASSY. STARTER (COMPONENT PARTS) ASSY. PAGE 110 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 111 BALL 1921263120 SPRING 1550196670 WASHER, FELT 1550193310 SCREW, PAN- HEAD 1550163320 BOLT, THROUGH 1550191020 BOLT 6795559230 6795559240 COVER 1661163660 CORD, STOP SOLENOID 1661263100 BAND, COVER KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 111...
  • Page 112 KUBOTA D905-EBG2 — OIL SWITCH/THERMOMETER AND PLUG ASSY. OIL SWITCH/ THERMOMETER AND PLUG ASSY. PAGE 112 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 113 KUBOTA D905-EBG2 — OIL SWITCH/THERMOMETER AND PLUG ASSY. OIL SWITCH/ THERMOMETER AND PLUG ASSY. PART NO. PART NAME QTY. REMARKS SWITCH, OIL ..........1 ..... SEE PAGE 49, ITEM 20 1584196020 PLUG KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 113...

  • Page 114: Oil Switch/Thermometer And Plug Assembly 112-113 Water Flange And Thermostat Assembly

    KUBOTA D905-EBG2 — WATER FLANGE AND THERMOSTAT ASSY. WATER FLANGE AND THERMOSTAT ASSY. PAGE 114 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 115 GASKET, WATER FLANGE 0102350616 BOLT 0102350655 BOLT 1624173350 PIPE, WATER RETURN 1624173360 BAND, PIPE 1943473010 ASSEMBLY THERMOSTAT 1621973260 COVER, THERMOSTAT 1531373270 GASKET, THERMOSTAT 0112350835 BOLT KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 115...

  • Page 116: Water Pump Assembly

    KUBOTA D905-EBG2 — WATER PUMP ASSY. WATER PUMP ASSY. PAGE 116 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 117 FLANGE, WATER PUMP 1625973550 BEARING 1548173050 ASSEMBLY SEAL, MECHANICAL 1625973510 IMPELLER, WATER PUMP 1624173340 PIPE, WATER RETURN 1623973430 GASKET, WATER PUMP 0102350630 BOLT 0102350680 BOLT KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 117...

  • Page 118: Water Pipe Assembly

    KUBOTA D905-EBG2 — WATER PIPE ASSY. WATER PIPE ASSY. PAGE 118 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 119 KUBOTA D905-EBG2 — WATER PIPE ASSY. WATER PIPE ASSY. PART NO. PART NAME QTY. REMARKS 1628572860 PIPE, WATER 1624172870 PIPE, WATER 3620082720 CLAMP KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 119...

  • Page 120: Fan Assembly

    KUBOTA D905-EBG2 — FAN ASSY. FAN ASSY. PAGE 120 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 121 KUBOTA D905-EBG2 — FAN ASSY. FAN ASSY. PART NO. PART NAME QTY. REMARKS 1554774112 0175450620 BOLT, FLANGE 1587674150 COLLAR, FAN KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 121...

  • Page 122: Valve And Rocker Arm Assembly

    KUBOTA D905-EBG2 — VALVE AND ROCKER ARM ASSY. VALVE AND ROCKER ARM ASSY. PAGE 122 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 123 WASHER, R- ARM. SHAFT 1584194022 WASHER, PLAIN 1624114319 SPRING, ROCKER ARM 1624114032 ASSEMBLY ROCKER ARM 1624114230 SCREW, ADJUSTING 1624114240 1624114410 STUD 1526192010 1526194010 WASHER, PLAIN KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 123...

  • Page 124: Inlet Manifold Assembly

    KUBOTA D905-EBG2 — INLET MANIFOLD ASSY. INLET MANIFOLD ASSY. PAGE 124 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 125 KUBOTA D905-EBG2 — INLET MANIFOLD ASSY. INLET MANIFOLD ASSY. PART NO. PART NAME QTY. REMARKS 1626111770 ASSEMBLY MANIFOLD, INLET 1626111822 GASKET, IN- MANIFOLD 0102350618 BOLT 0102350630 BOLT 0102360650 BOLT KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 125...

  • Page 126: Exhaust Manifold Assembly

    KUBOTA D905-EBG2 — EXHAUST MANIFOLD ASSY. EXHAUST MANIFOLD ASSY. PAGE 126 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 127 KUBOTA D905-EBG2 — EXHAUST MANIFOLD ASSY. EXHAUST MANIFOLD ASSY. PART NO. PART NAME QTY. REMARKS 1721312312 MANIFOLD, EXHAUST 1626112350 GASKET, EX- MANIFOLD 1624191490 STUD 1627192010 KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 127...

  • Page 128: Accessories And Service Parts Assembly

    KUBOTA D905-EBG2 — ACCESSORIES AND SERVICE PARTS ASSY. ACCESSORIES AND SERVICE PARTS ASSY. PAGE 128 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 129 KUBOTA D905-EBG2 — ACCESSORIES AND SERVICE PARTS ASSY. ACCESSORIES AND SERVICE PARTS ASSY. PART NO. PART NAME QTY. REMARKS 1526312370 GASKET, MUFFLER NA 0112350822 BOLT KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 129...

  • Page 130: Label And Operator's Manual

    KUBOTA D905-EBG2 — LABEL AND OPERATOR'S MANUAL ASSY. LABEL AND OPERATOR’S MANUAL ASSY. PAGE 130 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 131 LABEL AND OPERATOR’S MANUAL ASSY. PART NO. PART NAME QTY. REMARKS 1668389166 MANUAL, INSTRUCTION 1622587114 NAME PLATE, ENGINE 1942687903 LABEL 1942687880 LABEL, INSTRUCTION 1668388690 LABEL KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 131...

  • Page 132: Terms And Conditions Of Sale - Parts

    RMA. products on the face hereof. A copy of the Return Material Authorization must accompany the return shipment. PAGE 132 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)
  • Page 133 NOTE PAGE KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 133...
  • Page 134 FAX: 310- 537-4259 WARRANTY DEPARTMENT 888-661-4279, or 310-661-4279 FAX: 310- 537-1173 MAIN 800-421-1244 or 310-537-3700 FAX: 310-537-3927 MULTIQUIP INC. POST OFFICE BOX 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 FAX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com Atlanta • Boise • Dallas • Houston • Newark...

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