Jet BRK-4T Operating And Parts Manual

Jet BRK-4T Operating And Parts Manual

Body repair kits

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Operating Instructions and Parts Manual
BRK-4T & 10T Body Repair Kits
WMH TOOL GROUP, Inc.
2420 Vantage Drive
Elgin, Illinois 60124
Part No. M-680014
Ph.: 800-274-6848
Revision B 02/08
www.wmhtoolgroup.com
Copyright © 2008 WMH Tool Group, Inc.

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Summary of Contents for Jet BRK-4T

  • Page 1 Operating Instructions and Parts Manual BRK-4T & 10T Body Repair Kits WMH TOOL GROUP, Inc. 2420 Vantage Drive Elgin, Illinois 60124 Part No. M-680014 Ph.: 800-274-6848 Revision B 02/08 www.wmhtoolgroup.com Copyright © 2008 WMH Tool Group, Inc.
  • Page 2: Warranty And Service

    This warranty covers only the initial purchaser of the product. WHAT IS THE PERIOD OF COVERAGE? The general JET warranty lasts for the time period specified in the product literature of each product. WHAT IS NOT COVERED? Five Year Warranties do not cover woodworking (WW) products used for commercial, industrial or educational purposes.
  • Page 3: Safety Warnings

    • Read and understand the entire contents of this manual before attempting to use the body repair kit. • This body repair kit is designed and intended for use by properly trained and experienced personnel only. If you are not familiar with the proper and safe use of a body repair kit, do not use until proper training and knowledge has been obtained.
  • Page 4: Table Of Contents

    BRK-10T features wheels for transportation ease. The specifications in this manual are given as general information and are not binding. JET reserves the right to effect, at any time and without prior notice, changes or alterations to parts, fittings, and accessory...
  • Page 5: Contents Of Shipping Container

    Contents of Shipping Container BRK-4T Storage Case 17-1/4” Extension Tube 13-1/4” Extension Tube 9-1/4” Extension Tube 5-1/2” Extension Tube Serrated Head Spreading Wedge Rubber Head Flat Base Ram Toe Plunger Toe Wedge Head Combination Head Male Connector 4 Ton Pump Assembly 4 Ton Ram Assembly 6’...
  • Page 6: Before Operating

    Before Operating Operation 1. Inspect the unit for evidence of fluid leaks, The pump can be used in a vertical or horizontal damaged hydraulic fittings, or other damage position. Always keep the hose end of the pump such as bent, broken, or missing parts. Fix unit facing down when using in the vertical or replace as needed before operating.
  • Page 7: Troubleshooting

    Troubleshooting Trouble Probable Cause Remedy Pump unit will not work 1. Release valve is open 1. Close the release valve 2. Dirt on valve seats 2. Clean valve seats 3. Worn seals 3. Replace seals Pump unit will not produce 1.
  • Page 8: Parts Lists And Breakdowns

    Parts Lists and Breakdowns BRK-4T and 10T Attachments BRK-4T Attachments Index Part Description Size Qty. 4 ..BRK4T-4 ........Molded Case................1 5 ..BRK4T-5 ........Extension Tube A........5-1/2”......1 6 ..BRK4T-6 ........Extension Tube B........9-1/4”......1 7 ..BRK4T-7 ........Extension Tube C ........13-1/4”......1 8 ..BRK4T-8 ........Extension Tube D ........
  • Page 9 1/2 Ton Hydraulic Spreader Assembly BRK-4T and BRK-10T Index Part Description Size Qty. 2-5 ............Dustproof Plug ................1 2-4 ..BRK4T-2-4 .........Coupler Set (Index #2-3, 2-4, 2-5) ..1/4"......1 2-3 ............Coupling Ring ................1 3-4 ..BRK4T-3-4 .........End Cap ..................1 3-3 ..BRK4T-3-3 .........O-Ring.............
  • Page 10 BRK-4T Hydraulic Ram Assembly Index Part Description Size Qty. 2-1 ..BRK4T-2-1 .........Cylinder Base................1 2-2 ..BRK4T-2-2 .........Pin ............8x20 ......1 2-3 ............Coupling Ring ................1 2-4 ..BRK4T-2-4 .........Coupler Set (Index #2-3, 2-4, 2-5) ..1/4"......1 2-5 ..
  • Page 11 BRK-10T Hydraulic Ram Assembly Index Part Description Size Qty. 1-3 ..BRK4T-1-3 .........O-Ring............. 40x3.55 mm ....1 2-1 ..BRK10T-2-1 .......Cylinder Base................1 2-2 ..BRK10T-2-2 .......Pin ............8x35 mm ..... 1 2-3 ............Coupling Ring ................1 2-4 ..BRK4T-2-4 .........Coupler Set (Index #2-3, 2-4, 2-5) ..1/4"......1 2-5 ..
  • Page 12 BRK-4T Hydraulic Pump Assembly Index Part Description Size Qty. 1-1 ..BRK4T-1-1 .........Valve Block ................. 1 1-2 ..BRK4T-1-2 .........Filter .................... 1 1-3 ..BRK4T-1-3 .........O-Ring ............ 40x3.55 mm ....2 1-4 ..BRK4T-1-4 .........Rod Joint..................1 1-5 ..BRK4T-1-5 .........Oil Reservoir ................1 1-6 ..BRK4T-1-6 .........Supporting Block........
  • Page 13 BRK-4T Hydraulic Pump Breakdown...
  • Page 14 BRK-10T Hydraulic Pump Assembly Index Part Description Size Qty. 1-1 ..BRK4T-1-1 .........Valve Block ................. 1 1-2 ..BRK4T-1-2 .........Filter .................... 1 1-3 ..BRK4T-1-3 .........O-Ring ............ 40x3.55 mm ....2 1-4 ..BRK10T-1-4 .......Rod Joint..................1 1-5 ..BRK10T-1-5 .......Oil Reservoir ................1 1-6 ..BRK4T-1-6 .........Supporting Block........
  • Page 15 Hydraulic Pump Breakdown BRK-10T...
  • Page 16: Brk Test Certificate

    Compliance: ANSI B30.1 WMH TOOL Group, Inc. 2420 Vantage Drive Phone: 800-274-6848 www.wmhtoolgroup.com Elgin, IL 60124...

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Brk-10t

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