Installing The Impeller Shaft; Installing The Right Crankcase Cover; Installing The Kickstarter Crank - Yamaha YZ250F(D) Owner's Service Manual

INSTALLING THE IMPELLER
SHAFT
1. Install:
• Impeller shaft "1"
• Washer "2"
• Impeller "3"
Impeller:
14 Nm (1.4 m•kg, 10
ft•lb)
• Take care so that the oil seal lip is
not damaged or the spring does not
slip off its position.
• When installing the impeller shaft,
apply the lithium soap base grease
on the oil seal lip and impeller shaft.
And install the shaft while turning it.
• Hold the impeller shaft on its width
across the flats "a" with spanners,
etc. and install the impeller.
INSTALLING THE RIGHT
CRANKCASE COVER
1. Install:
• Dowel pin "1"
• O-ring "2"
• Collar "3"
• Gasket "4"
Apply the lithium soap base grease
on the O-ring.
OIL FILTER ELEMENT AND WATER PUMP
2. Install:
• Right crankcase cover "1"
• Bolt (right crankcase cover) "2"
Bolt (right crankcase
cover):
10 Nm (1.0 m•kg, 7.2
ft•lb)
• Apply the engine oil on the impeller
shaft end.
• Mesh the impeller shaft gear "3"
with primary drive gear "4".
• Tighten the bolts in stage, using a
crisscross pattern.
INSTALLING THE KICKSTARTER
CRANK
1. Install:
• Kickstarter crank "1"
• Washer
• Bolt (kickstarter crank)
Bolt (kickstarter crank):
33 Nm (3.3 m•kg, 24
ft•lb)
Install so that the clearance "a" be-
tween the kickstarter crank and en-
gine bracket mounting bolt is 8 mm
(0.31 in) or more and that the kick-
starter crank does not contact the
right crankcase cover when it is
pulled out.
4-38
2. Install:
• Oil hose "1"
• Bolt (oil hose) "2"
Bolt (oil hose):
8 Nm (0.8 m•kg, 5.8
ft•lb)
3. Install:
• Copper washer "1"
• Oil delivery pipe "2"
• Union bolt (M8) "3"
Union bolt (M8):
18 Nm (1.8 m•kg, 13
ft•lb)
• Union bolt (M10) "4"
Union bolt (M10):
20 Nm (2.0 m•kg, 14
ft•lb)
First tighten the union bolts temporar-
ily. Then retighten them with the width
"a" across flats of the oil delivery pipe
held tight with a spanner.