Installing The Front Fork - Yamaha YZ250F(D) Owner's Service Manual

Yz series
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INSTALLING THE FRONT FORK

1. Install:
• Front fork "1"
• Temporarily tighten the pinch bolts
(lower bracket).
• Do not tighten the pinch bolts (up-
per bracket) yet.
2. Tighten:
• Damper assembly "1"
Damper assembly:
30 Nm (3.0 m•kg, 22
ft•lb)
Use the cap bolt ring wrench "2" to
tighten the damper assembly with
specified torque.
Cap bolt ring wrench:
YM-01501/90890-01501
3. Adjust:
• Front fork top end "a"
Front fork top end (stan-
dard) "a":
5 mm (0.20 in)
4. Tighten:
• Pinch bolt (upper bracket) "1"
Pinch bolt (upper brack-
et):
21 Nm (2.1 m•kg, 15
ft•lb)
• Pinch bolt (lower bracket) "2"
Pinch bolt (lower brack-
et):
21 Nm (2.1 m•kg, 15
ft•lb)
Tighten the lower bracket to speci-
fied torque. If torqued too much, it
may cause the front fork to mal-
function.
5. Install:
• Protector "1"
• Bolt (protector) "2"
Bolt (protector):
5 Nm (0.5 m•kg, 3.6
ft•lb)
6. Adjust:
• Rebound damping force
Turn in the damping adjuster "1" fin-
ger-tight and then turn out to the orig-
inally set position.
5-23
FRONT FORK
7. Adjust:
• Compression damping force
Turn in the damping adjuster "1" fin-
ger-tight and then turn out to the orig-
inally set position.

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This manual is also suitable for:

Yz250f b 2012Yz250f 20122013 yz250f2013 yz250fd

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