Installing The Stopper Lever; Installing The Shift Guide And Shift Lever Assembly; Installing The Shift Shaft; Installing The Kick Shaft Assembly - Yamaha YZ250F(D) Owner's Service Manual

Yz series
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INSTALLING THE STOPPER
LEVER
1. Install:
• Torsion spring "1"
• Stopper lever "2"
• Bolt (stopper lever) "3"
Bolt (stopper lever):
10 Nm (1.0 m•kg, 7.2
ft•lb)
Align the stopper lever roller with the
slot on segment.
INSTALLING THE SHIFT GUIDE
AND SHIFT LEVER ASSEMBLY
1. Install:
• Spring "1"
• Pawl pin "2"
• Pawl "3"
To shift lever "4".
Apply the engine oil on the spring,
pawl pin and pawl.
2. Install:
• Shift lever assembly "1"
To shift guide "2".
3. Install:
• Shift lever assembly "1"
• Shift guide "2"
• The shift lever assembly is installed
at the same time as the shift guide.
• Apply the engine oil on the bolt
(segment) shaft.
KICK SHAFT AND SHIFT SHAFT
4. Install:
• Bolt (shift guide) "1"
Bolt (shift guide):
10 Nm (1.0 m•kg, 7.2
ft•lb)

INSTALLING THE SHIFT SHAFT

1. Install:
• Roller "1"
• Collar "2"
• Torsion spring "3"
• Shift shaft "4"
Apply the engine oil on the roller and
shift shaft.
2. Install:
• Shift pedal "1"
• Bolt (shift pedal) "2"
Bolt (shift pedal):
12 Nm (1.2 m•kg, 8.7
ft•lb)
Install with the punch mark "a" on the
shift pedal in alignment with the
punch mark "b" on the shift shaft.
4-49
INSTALLING THE KICK SHAFT
ASSEMBLY
1. Install:
• Kick gear "1"
• Washer "2"
• Circlip "3"
• Ratchet wheel "4"
• Spring "5"
• Washer "6"
• Circlip "7"
To kick shaft "8".
• Apply the molybdenum disulfide oil
on the inner circumferences of the
kick gear and ratchet wheel.
• Align the punch mark "a" on the
ratchet wheel with the punch mark
"b" on the kick shaft.
2. Install:
• Torsion spring "1"
To kick shaft "2".
Make sure the stopper "a" of the tor-
sion spring fits into the hole "b" on the
kick shaft.
3. Install:
• Spring guide "1"
Slide the spring guide into the kick
shaft, make sure the groove "a" in the
spring guide fits on the stopper of the
torsion spring.

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Yz250f b 2012Yz250f 20122013 yz250f2013 yz250fd

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